Sony VAIO PCG-R505JEK Service Manual
Notebook computer
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Also See for VAIO PCG-R505JEK:
- User manual (135 pages) ,
- Quick start manual (86 pages) ,
- Service manual (25 pages)
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See also:
User Manual
PCG-R505JE/R505JEK/R505JEP/R505JL/
R505JLK/R505JLP/R505JS/R505JSK/R505JSP
SERVICE MANUAL
Ver. 1-2001J
Revision History is ap-
pended to the end of
this manual.
Update
Lineup: PCG-R505JE
PCG-R505JEK
PCG-R505JEP
PCG-R505JL
PCG-R505JL/C
PCG-R505JLK
PCG-R505JLP
PCG-R505JS
PCG-R505JSK
PCG-R505JSP
9-872-269-01
For American Area
Canadian Model
Notebook Computer
US Model
S400
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Table of Contents
Related Manuals for Sony VAIO PCG-R505JEK
Summary of Contents for Sony VAIO PCG-R505JEK
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Page 1: Notebook Computer
PCG-R505JE/R505JEK/R505JEP/R505JL/ R505JLK/R505JLP/R505JS/R505JSK/R505JSP SERVICE MANUAL For American Area US Model Ver. 1-2001J Canadian Model Revision History is ap- pended to the end of this manual. Update Lineup: PCG-R505JE PCG-R505JEK PCG-R505JEP PCG-R505JL S400 PCG-R505JL/C PCG-R505JLK PCG-R505JLP PCG-R505JS PCG-R505JSK PCG-R505JSP Notebook Computer 9-872-269-01... - Page 2 Sony and VAIO are trademarks of Sony. Microsoft, MS-DOS, Windows, the Windows 95, Windows 98, Windows 2000, Windows CAUTION: Danger of explosion if battery is incorrectly replaced.
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Page 3: Table Of Contents
TABLE OF CONTENTS Section Title Page CHAPTER 1. REMOVAL 1-1. Flowchart ................. 1-1 1-2. Main Electrical Parts Location Diagram ......1-2 1-3. Removal ................1-2 1. Key Board Unit ..............1-2 2. Palm Rest Section ............1-3 3. SWX-72 Board, Encoder (Rotaly), Touch Pad ....1-3 4. -
Page 4: Chapter 1. Removal
CHAPTER 1. REMOVAL 1-1. Flowchart COVER POWER KEY BOARD FRAME SPEAKER (BOTTOM LF/ (L/R) UNIT HOUSING LR/R) P 1-2 P 1-5 P 1-6 P 1-6 SWX-76 BOARD P 1-6 ENCODER CNX-119 SWX-72 (ROTARY) BOARD BOARD P 1-3 P 1-3 P 1-7 TOUCH MODEM CARD... -
Page 5: Main Electrical Parts Location Diagram
1-2. Main Electrical Parts Location Diagram CNX-131 Board LEX-29 Board Speaker (L) LCD Unit Inverter Unit CNX-121 Board DC Fan Modem Card MBX-45 Board IFX-141 Board SWX-76 Board Speaker (R) Battery Encoder (Rotary) CNX-119 Board SWX-72 Board Touch Pad 1-3. Removal 1. -
Page 6: Palm Rest Section
2. Palm Rest Section Palm Rest Section 3 Flexible Flat Cable (10 core) 1 M2X6 1 M2X6 3. SWX-72 Board, Encoder (Rotaly), Touch Pad 7 Claw 7 Claw 8 Escutcheon (TP) 2 Flexible Flat Cable (12 core) 7 Claw 7 Claw Touch Pad Encoder (Rotary) 5 M1.4X3.5... -
Page 7: Ifx-141 Board
4. IFX-141 Board IFX-141 Board 4 M2X4 1 Flexible Flat Cable (12 core) 3 Cover (Bottom LF) 2 Claw 5. Battery 1 Harness Nickel Hydrogen Battery Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) -
Page 8: Hdd
6. HDD 4 M3X4 1 FPC (HDD) 5 Bracket (HDD R) 2 M2X4 7 Bracket (HDD F) 6 M3X4 HDD 30 GB (PCG-R505JS, R505JSK, R505JSP) HDD 20 GB (PCG-R505JE, R505JEK, R505JEP) HDD 15 GB (PCG-R505JL, R505JL/C, R505JLK, R505JLP) 7. Cover (Bottom LF/LR/R) Cover (Bottom LR) 3 Claw 3 Claw... -
Page 9: Frame Housing
8. Frame Housing 1 Harness 3 Undo four claws and remove the cover (BP). 2 Flexible Flat Cable (8 core) 4 M2X6 Frame Housing 3 Undo four claws and remove the cover (BP). 9. SWX-76 Board, Speaker (L/R) 5 Button (Power) Speaker (L) SWX-76 Board 1 Flexible Flat Cable... -
Page 10: Cnx-119 Board
10. CNX-119 Board 3 Flexible Flat Cable 1 M2X4 (NI Shield) 20P CNX-119 Board 11. Modem Card 1 M2X2.5 2 Connector 1 M2X2.5 Modem Card 4 Harness (2P) Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) -
Page 11: Cnx-121 Board
12. CNX-121 Board 1 M2X4 2 Shield CNX1 4 Flexible Flat Cable (10 core) CNX-121 Board 13. DC Fan 2 M2X6 DC Fan (With Heatsink) 1 Harness 2 M2X6 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) -
Page 12: Mbx-48 Board
14. MBX-48 Board 5 M2X4 2 Harness (Power 3P) 1 Harness (LCD) 5 M2X4 5 M2X4 6 Shield MBX1 8 Spacer (MBX) 0 RJ-45 (For Internal) Harness 3 Harness 7 M2X3.5 4 Flexible Flat Cable (NI Shield) 20P 5 M2X4 qa Lid (VGA) Assy MBX-48 Board 15. -
Page 13: Cnx-120 Board, Lcd Section, Cnx-131 Board
16. CNX-120 Board, LCD Section, CNX-131 Board LCD Section 3 Harness (2P) 1 M2X5 6 M2X5 CNX-120 Board 7 M2X4 CNX-131 Board 0 Harness (Power 3P) qd Cover (BBL) 5 M2X5 qs Cover (BBR) 4 Harness (LCD) 8 M2X4 Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ 1-10 R505JLP/R505JS/R505JSK/R505JSP (AM) -
Page 14: Bezel
17. Bezel 4 M2X5 5 Claw 3 Hole Blind (Side) 5 Claw 5 Claw 3 Hole Blind (Side) 2 Cover (DL) 4 M2X5 5 Claw 5 Claw Housing (Bezel) Assy 1 Cover (DR) 18. LCD Unit 3 Harness (LCD) 7 Bracket (LCD-L) 6 M2X3 4 M2X3 LCD Unit... -
Page 15: Lex-29 Board, Inverter Unit
19. LEX-29 Board, Inverter Unit 3 Harness 5 Harness 1 M2X3 LEX-29 Board Inverter Unit 6 Harness Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ 1-12 R505JLP/R505JS/R505JSK/R505JSP (AM) (END) -
Page 16: Chapter 2. Self Diagnostics
CHAPTER 2. SELF DIAGNOSTICS < ATTENTION > Please confirm “Self Diagnostics” method which will be informed you with distribution of “Self Diagnostics” software. Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM) (END) -
Page 17: Chapter 3. Block Diagram
128KB L2 Cache SMBUS 128KB L2 Cache Docking S tation C9835 BGA2 12 XGA BGA2 LCD & INVERTER Refer to Clock Generator SONY CPU Local Bus Block Diagram 100MHz Memory Bus LCD CONN DC-IN DC in CONN SO-DIMM On Board Disp lay... -
Page 18: Chapter 4. Frame Harness Diagram
CHAPTER 4. FRAME HARNESS DIAGRAM LEX-29 BOARD SIDE A CN4901 FROM board connector (direct connection) Harness (connector at both end) Harness (soldered at one end) INVERTER UNIT CN502 HARNESS (LCD) DOCKING STATION Side L CN701 PCGA-DSD5/DSM5 CNX-131 BOARD EXTENSION CN1401 SIDE A MEMORY MODULE LITHIUM ION... -
Page 19: Chapter 5. Exploded Views And Parts List
CHAPTER 5. EXPLODED VIEWS AND PARTS LIST NOTE: The components identified by mark 0 or • The mechanical parts with no reference number in the dotted line with mark 0 are critical for safety. exploded views are not supplied. Replace only with part number specified. •... -
Page 20: Main Section
5-1. Main Section Ref.No. Part No. Description Ref.No. Part No. Description A-8066-926-A COMPLETE PWB SWX-72 X-4623-610-1 HOUSING (BOTTOM) ASSY 1-757-785-11 FLEXIBLE FLAT CABLE (10 CORE) A-8066-941-A COMPLETE PWB CNX-119 1-476-060-32 ENCODER (ROTARY) 1-757-786-11 FLEXIBLE FLAT CABLE (NI SHIELD) 20P 4-652-922-03 BRACKET (JOG) 4-641-449-01 FOOT (F) 4-652-940-02 DETECTOR, LATCH X-4624-332-1 COVER (BOTTOM R) ASSY... - Page 21 To paste the thermal sheet (CPU) (65) to the heatsink (CPU), warm the thermal sheet (CPU) ad- equately until it becomes soft. For further information, refer to the removal (page 1-9). Confidential PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/ R505JLP/R505JS/R505JSK/R505JSP (AM)
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Page 22: Lcd Section
5-2. LCD Section Ref.No. Part No. Description X-4623-574-4 HOUSING (BEZEL) ASSY 4-652-902-01 COVER (DL) 4-652-933-01 BLIND (SIDE), HOLE 4-652-934-01 BLIND (LCD), HOLE 4-652-938-01 CUSHION (LATCH) 4-652-904-03 LATCH 4-639-623-11 SPRING (LATCH), COIL * 108 4-652-898-01 BRACKET (LCDL) A-8058-456-A LCD (12.1) (H) (S) 4-652-900-02 TILT UNIT (L) X-4623-573-1 HOUSING (DISPLAY) ASSY 4-652-901-03 TILT UNIT (R) -
Page 23: Accessories
5-3. Accessories Ref.No. Part No. Description ACCESSORIES *********** Power Cord 0201 1-757-562-21 CORD, POWER 1-756-152-31 BATTERY PACK, LITHIUM ION (L) 0204 1-476-342-22 ADAPTOR, AC 4-658-992-01 QUICK START, R505 SERIES LOOK AT EXPLODED VIEWS OF THE PART ********************************** (R505JL, R505JLK, R505JLP)... PCGA-DSD5 Battery Pack (R505JL/C, R505JS, R505JSK,... - Page 24 : Additional Model American Area : North, Central and South Americas This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. English Sony Corporation 2001J0500-1 ©...
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Page 25: Revision History
Revision History Suffix Ver. Date Contents QM No. Ver. 1 2001.10.12 First Edition <Remarks> [Confidential] PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/R505JLP/R505JS/R505JSK/R505JSP (AM)