Page 1: Service Manual
SERVICE MANUAL RA-4 CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. –––––––– ––––––––––––––– –––––– –––––––––––––– –––––––– ––––––––––––––– –––––– –––––––––––––– KP-53XBR200 RM-Y902 SCC-N90A-A KP-53XBR200 RM-Y902 Canadian SCC-N90A-A KP-61XBR200 RM-Y902 SCC-N90B-A KP-61XBR200 RM-Y902 Canadian SCC-N90B-A POWER MUTING SYSTEM DVD/...
Page 2 Front (Tweeter): 50 mm (2”) x 2 horizontal in-line system Front (Woofer): Picture tube 7-inch high-brightness 130 mm (5”) x 2 (KP-53XBR200) monochrome tubes (6.3 raster 160 mm (6 3/8”) x 2 (KP-61XBR200) size), with optical coupling and Center: 100 mm (4”) x 2 liquid cooling system Rear: 70 mm (2 3/4”) x 4...
Page 3 SAFETY CHECK-OUT ( US model only ) LEAKAGE TEST After correcting the original service problem, perfom the follow- ing safety checks before releasing the set to the customer: The AC leakage from any exposed metal part to earth ground and l.
Page 4: Self Diagnosis Function
KP-53XBR200/61XBR200 RM-Y902 RM-Y902 SELF DIAGNOSIS FUNCTION 1. Summary of Self-Diagnosis Function • This device includes a self-diagnosis function. • In case of abnormalities, the Standby/Sleep lamp automatically blinks. It is possible to predict the abnormality location by the number of blinks. The Instruction Manual describes blinking of the Standby/Sleep lamp.
Page 5 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 4. Self-diagnosis screen displays • In cases of malfunctions where it is not possible to determine the symptom such as when the power goes off occasionally or when the screen disappears occasionally, there is a screen display on whether the malfunction occurred or not in the past (and whether the detection circuit operated or not) in order to allow confirmation.
Page 6: Table Of Contents
MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRIT- CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE ICAL COMPONENTS ARE REPLACED OR IMPROPER OPER- LES REMPLACER QUE PAR DES COMPOSANTS SONY DONT ATION IS SUSPECTED. LE NUMÉRO DE PIÉCE EST INDIQUÉ DANS LE PRÉSENT MANUEL OU DANS DES SUPPLÉMENTS PUBLIÉS PAR SONY.
Page 7: General
SECTION 1 GENERAL The operating instructions mentioned here are partial abstracts from the Operating Instructions Manual. The page numbers of the Operating Instruction Manual remain as in the manual. (Part no : 3-864-093-11) Remote Control MUTING POWER Getting to know the buttons on the (page 25) (pages 25, 53) remote control...
Page 8: Installing And Connecting The Projection Tv (Continued)
Installing and Connecting the Projection TV (continued) S-Link/CONTROL S cable (Rear of Connector Types 75-ohm projection TV) Sony connector for S-Link and CONTROL S • VHF only coaxial cable VHF/UHF connections. These features are exclusive to You may find it necessary to use some of the •...
Page 9 CATV cable Notes: should consider using the CHANNEL FIX • You may be able to program your Sony feature. (see “CHANNEL FIX” on page remote control to operate your cable box. (see “Operating a Cable Box or DBS Receiver”...
Page 10 Disconnect all power sources before making any connections. Connecting to an S Video equipped (Rear of projection TV) Attach the coaxial connector from your cable or antenna to IN on your VCR. Using AUDIO connectors, connect AUDIO VIDEO 1 VIDEO 3 VIDEO 4 VIDEO 5 SELECT S-LINK/...
Page 11 Disconnect all power sources before making any connections. Connecting to an S Video equipped VCR with a cable box (Rear of projection TV) Perform as described on page 8. Using AUDIO connectors, connect AUDIO OUT on your VCR to AUDIO IN VIDEO 1 VIDEO 3 VIDEO 4 VIDEO 5 SELECT...
Page 12 Disconnect all power sources before making any connections. Connecting a DBS (Direct (Rear of projection TV) Satellite antenna Broadcast Satellite) receiver and a cable VIDEO 1 VIDEO 3 VIDEO 4 VIDEO 5 SELECT Connect the cable from your satellite S-LINK/ S-LINK/ antenna to your DBS receiver.
Page 13 Disconnect all power sources before making any connections. Connecting two VCRs for tape (Rear of projection TV) editing SELECT OUT gives you the ability to use a VIDEO 1 VIDEO 3 VIDEO 4 VIDEO 5 SELECT second VCR to record a program being S-LINK/ S-LINK/ CONTROL S...
Page 14 Disconnect all power sources before making any connections. Connecting a DVD Player with component video output connectors Using AUDIO connectors, connect AUDIO R and L of the LINE OUT on your DVD VMC-10HG (not supplied) Player to AUDIO R and L on the VIDEO 5 (Rear of projection TV) IN panel at the rear of your projection TV.
Page 15 Disconnect all power sources before making any connections. Connecting an audio system For more dynamic sound, connect your audio (Rear of projection TV) system to your projection TV. Using AUDIO connectors, connect AUDIO (VAR) OUT on your projection TV to one of the unused Line inputs (e.g.
Page 16 VIDEO OPTICAL COAXIAL projection TV’s input mode to video when you press the play button on your Sony S- Link VCR. It also allows you to turn the VCR S-LINK and projection TV off at the same time with Component...
Page 17: Basic Set Up
Disconnect all power sources before making any connections. Using the CONTROL S feature CONTROL S allows you to control your projection TV and other Sony equipment with (Rear of projection TV) one remote control. To control other Sony equipment with your...
Page 18: Using Your New Projection Tv
Using Your New Projection TV Using the buttons on the front panel of the Press VOLUME – to continue. Setting Up the Projection TV projection TV: Automatically – VOLUME CONTINUE TO AUTO PROGRAM ? The AUTO SET UP feature will allow you to YES : [ CH + ] set the on-screen language and set all...
Page 19: Watching The Tv
Watching the TV REFER TO THE PICTURE MODE ILLUSTRATION OF THE Many TV features can be accessed directly REMOTE CONTROL ON THE Press PICTURE MODE repeatedly to choose through the remote control. The following INSIDE FRONT COVER OF one of five different video modes that best suits chart will explain the function of some THIS MANUAL AS YOU the program you are watching directly.
Page 20 REFER TO THE Using the White Labeled Buttons for Projection TV Operations. ILLUSTRATION OF THE Press repeatedly to step through available video inputs: REMOTE CONTROL ON THE TV/VIDEO TV, VIDEO 1, VIDEO 2, VIDEO 3, VIDEO 4 and VIDEO 5 INSIDE FRONT COVER OF If you select SKIP as a VIDEO LABEL in the SET UP menu, your projection THIS MANUAL AS YOU...
Page 21 REFER TO THE Using the Yellow Labeled Buttons for PIP Operations. ILLUSTRATION OF THE REMOTE CONTROL ON THE Press to select the TV channel of the picture on which the symbol INSIDE FRONT COVER OF “b” (or “B”) is displayed. (for details, see “Watching the TV” on JUMP THIS MANUAL AS YOU page 25)
Page 22 REFER TO THE Using the Yellow Labeled Buttons for P&P Operations. ILLUSTRATION OF THE REMOTE CONTROL ON THE Press to select the TV channel for the picture on which the symbol INSIDE FRONT COVER OF “b” (or “B”) is displayed. (for details, see “Watching the TV” on JUMP THIS MANUAL AS YOU page 25)
Page 23: Adjusting Your Set Up (Menus)
REFER TO THE Using the Yellow Labeled Buttons for CHANNEL INDEX Operations. ILLUSTRATION OF THE REMOTE CONTROL ON THE Press to display the next twelve receivable channels. INSIDE FRONT COVER OF THIS MANUAL AS YOU REVIEW THIS CHART Press to cancel the current operation and return to normal TV viewing. FREEZE Press to freeze the center picture.
Page 24: Adjusting Your Set Up (Menus) (Continued)
Using the VIDEO Menu MODE You can choose one of five different video modes that best suits the program you are watching. You can also adjust the picture items for each mode to suit your Customized picture VIDEO taste. When adjusting them, first select each MODE individually. viewing MODE : VIVID...
Page 25: Using The Audio Menu
Using ADVANCED VIDEO Select ON to reduce picture noise. Select OFF to cancel the feature. Noise Reduction M e n u ADVANCED VIDEO COLOR Select ON to emphasize reds and blues. COLOR CORRECTION: CORRECTION Select OFF to enhance skin tones (greens). DC TRANSMISSION: Color Ratio Adjustment...
Page 26 SURROUND SURROUND can only be set when SPEAKER is set to ALL ON or L/R OFF. a PRO LOGIC: Produces superb theater-like surround effects. Most effective Customize for programs encoded in Dolby surround. surround sound a 3 STEREO: Produces a dynamic three dimensional sound without using the effects based on rear speakers.
Page 27: Using The Timer Menu
Using the TIMER Menu DAYLIGHT Spring: Select YES to compensate for Daylight Saving Time. SAVING The current time automatically moves ahead one hour. TIMER Fall: Select NO at the end of Daylight Saving Time. Automatically DAYLIGHT SAVING : CURRENT TIME The current time moves back one hour.
Page 28 Using the CHANNEL SET CHANNEL SKIP After AUTO SET UP, you can erase unnecessary CHANNEL SKIP channels from the channel preset memory. You can UP Menu Skip unnecessary also recover those channels again. channels With the CHANNEL SKIP window open: CHANNEL SET UP CHANNEL SKIP 1 Move the joystick up or down to select the desired...
Page 29: Setting And Selecting Favorite Channel
FAVORITE The FAVORITE CHANNEL feature enables easy access to the eight channels that you preset (or the last channel that you were watching) . CHANNEL (for details on how to set up this feature, see "Setting and Selecting User’s favorite FAVORITE CHANNEL"...
Page 30: Using The Set Up Menu
Using FAVORITE CHANNEL Resetting FAVORITE CHANNEL Press to select the channel. choices You can use the FAVORITE CHANNEL The selected channel will be displayed for You have the option of returning to the feature to display a favorite channel menu normal viewing.
Page 31 This feature allows you to switch the input mode from DIRECT PLAY VIDEO1: Easy operation of a TV to Sony's VCR (MDP or DVD) and start playing by VIDEO2: VIDEO3: only pressing the ( (playback) button on the remote connected VCR...
Page 32: Operating Video Equipment
309, 305, 304, 330, 314, 336, 337 Tatung 314, 336, 337 314, 336, 337 Teac 314, 336, 338, 337 For example, to operate a Sony 8mm VCR: Kenwood 314, 336, 332, 337 Technics 309, 308 LXI (Sears) 332, 305, 333, 334, 330, 335, 338...
Page 33: Operating Video Equipment (Continued)
To operate the projection TV following chart), then press ENTER. unit. For example, to operate a Sony DBS receiver: Press TV (FUNCTION). Then use the • Whenever you remove the batteries — to replace FUNCTION...
Page 34: Troubleshooting
• Make sure the power cord is plugged in. have additional questions related to the use of diagnosis function) your Sony projection TV, please call one of the • Operate with the buttons on both the • The projection TV is equipped with a self- following numbers (English only).
Page 35 Cannot receive any channels when using FAVORITE CHANNEL does not display your cable TV choices • Make sure CABLE is ON in the CHANNEL • Verify that FAVORITE CHANNEL is set to SET UP menu. (see “CABLE” on page 44) MANUAL in the CHANNEL SET UP menu.
Page 36: Disassembly
2 Top grille (R) 5 HC board block assy Main bracket assy 2 Two screws (Tapping head screw 4x20) 3 Four screws (KP-53XBR200) Three screws (KP-61XBR200) (Tapping screw 4x20) 2-4. SERVICE POSITION 2-2. REAR BOARD REMOVAL Cabinet assy Cabinet assy...
Page 37: G Board Removal
KP-53XBR200/61XBR200 RM-Y902 RM-Y902 2-5. G BOARD REMOVAL 2-7. K BOARD REMOVAL G board bracket K board bracket 2 Four claws 3 Four claws 4 G board 3 K board 1 Two screws 2 Two screws (+BVTP 3x12) (+BVTP 3x12) 1 Power cord 2-6.
Page 38: Reflection Mirror Removal
KP-53XBR200/61XBR200 RM-Y902 RM-Y902 2-9. REFLECTION MIRROR REMOVAL 3 Eleven screws (Tapping screw 4x20) Mirror board 5 Reflection mirror Top board 1 Two screws (Tapping screw 4x20) 2-10. HA AND HB BOARDS REMOVAL 9 Four claws Control panel !¡ HA board...
Page 39: Picture Tube Removal
KP-53XBR200/61XBR200 RM-Y902 RM-Y902 2-11. PICTURE TUBE REMOVAL CAUTION: Removing the arrow-marked screws is strictly prohibited. If removed, it may cause liquid spill. 4 Four screws (+BVTP 4X12) Lens 5 Lens Picture tube 0 Four screws (+BVTP 4X12) 9 Tension !¡ Picture tube...
Page 40: Set-Up Adjustments
KP-53XBR200/61XBR200 SECTION 3 RM-Y902 RM-Y902 SET-UP ADJUSTMENTS 3-1. SCREEN VOLTAGE ADJUSTMENT 3-3. SCREEN (G2) ADJUSTMENT (ROUGH ALIGNMENT) 1. Select VIDEO mode without signals. 2. Connect an oscilloscope to the TP701(KR), TP731(KG) and 1. Receive the Monoscope signal. TP761(KB) of CR board, CG board and CB board.
Page 41 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 3-5. DEFLECTION YOKE TILT ADJUSTMENT 3-7. 4-POLE MAGNET ADJUSTMENT 1. Receive the Monoscope signal. 1. Receive the Dot signal. 2. Set in service mode. 2. Set in service mode. 3. Use VP on the service mode menu to show only the green 3.
Page 42 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 2. MEMORY WRITE CONFIRMATION METHOD 3-9. ELECTRICAL ADJUSTMENT BY REMOTE 1. After adjustment, remove the plug from AC outlet, and then COMMANDER replace the plug in AC outlet again. 2. Turn the power switch ON and set to Service Mode.
Page 43 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 – 43 –...
Page 44 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 – 44 –...
Page 45 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 – 45 –...
Page 46 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 – 46 –...
Page 47 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 – 47 –...
Page 48 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 4. Shift to Sub-adjustment mode with key 5 on the remote 3-10. REGISTRATION ADJUSTMENT control. • ADJUST BUTTONS AND INDICATOR PJED MUTING POWER SYSTEM DVD/ MUTING CABLE TV POWER ON FDIS FUNCTION DVD/VTR DBS/CABLE FREEZE AUDIO SWAP...
Page 49 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 [GREEN REGISTRATION ADJUSTMENT] • Marker Movement (A vortex shape as shown below appears when the 1 key on the remote control is held down and when the vortex <GREEN CENTER ADJUSTMENT> 1. Select “GRN CENT” with the 1 and 4 keys on the remote reaches the upper right it again returns to the center of the screen.
Page 50 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 <COHP ADJUSTMENT> [RED REGISTRATION ADJUSTMENT] 1. Select “COHP” with the 1 and 4 keys on the remote control. 2. Adjust with the joystick keys on the remote control so that <CENTER ADJUSTMENT> 1. Shift to Rough Adjustment mode with the 9 key on the the slope of upper and lower horizontal lines is minimized (see below).
Page 51 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 <PINCUSHION ADJUSTMENT> Then adjust the “HBLD” value so that the waveform on pin 1. Select “RED” with the 1 and 4 keys on the remote con- !£ of IC1724 is removed at that (maximum) portion. trol while in rough adjustment mode.
Page 52 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 3-12. AUTO REGISTRATION ERROR CODE LIST (PJED3.07) [ERROR CODE LIST] ERROR DISCRIPTION NOTE CODE No Error Sensor Output Level Low * Check wiring, beam position, sensor. Sensor Output Level High * Check OP-amp circuit. Adjustment Loop Counter Overflow 0 : “...
Page 53 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 3-13. AUTO REGISTRATION SYSTEM MOVEMENT 2. PARAMETER CALCULATION [ OVER VIEW ] 1000 1. MEASUREMENT PRINCIPAL A + B PHOTO SENSOR PATTERN A A + B PHOTO SENSOR 0.5mm PATTERN B BV CENT mes_data0 mes_data1 mes_rati 3. FORMULAS 10mm 40 µ...
Page 54 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 4. MAIN FLOWCHART (PJED) 5. CENT, SKEW ADJUSTMENT main START Flag clear AD timing, Pattern display Initial settings Measure 2V+2V position setting 4STEP change in CENT, SKEW ROUGH H.SIZE enlargement STEP Did CENT & SKEW ADJUST measurement exceed...
Page 55 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 6. BLOCK DIAGRAM VIDEO PROCESSOR LEVEL COMPENSATION DEFLECTION I / V MAIN Peak A / D CONVERTER Dep. PJ ENGINE [ OFFSET PROCESSING ] 1. SENSITIVITY OFFSET FOR COLOR (HARDWARE) 2. SOFTWARE OFFSET 1) Offset (compensation) • Error due to sensor and screen surface distance...
Page 56 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 [ PROBLEM PROCESSING ] [ TROUBLESHOOTING ] 1. ERROR PROCESSING < Circuit > START OFFSET misalignment PJ-ED error? sensor RESET Align Return to NVM Error < Error cause > value Sensor level LOW error • Circuit defect Align •...
Page 57: Safety Related Adjustments
KP-53XBR200/61XBR200 SECTION 4 RM-Y902 RM-Y902 SAFETY RELATED ADJUSTMENTS [ D BOARD] 4-1. HV REGULATION CIRCUIT CHECK AND 4-2. HV HOLD DOWN CIRCUIT OPERATION ADJUSTMENT CHECK AND ADJUSTMENT When replacing the following components marked with When replacing the following components marked with...
Page 58: Circuit Adjustments
KP-53XBR200/61XBR200 SECTION 5 RM-Y902 RM-Y902 CIRCUIT ADJUSTMENTS [ MCD MODE] 5-1. TV INPUT SUB CONTRAST ADJUSTMENT 5-3. P & P SUB CONTRAST ADJUSTMENT (MCD1-SCON) (MCD2-SCON) 1. Receive the color-bar signal. 1. Receive the signal. 2. Set to service mode. TV terminal (main) : color-bar signal 3.
Page 59 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 5-5. SUB-HUE AND SUB-COLOR ADJUSTMENT 5-7. P & P SUB-HUE AND SUB-COLOR ADJUSTMENT (MCD1-SHUE, SCOL) (MCD2-SHUE, SCOL) 1. Receive the color-bar signal. 1. Receive the signal. 2. PICTURE : maximum TV terminal (main) : color-bar signal COLOR...
Page 60 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 [ SCD MODE] 5-9. P & P SUB CONTRAST ADJUSTMENT 5-11. SUB-HUE AND SUB-COLOR ADJUSTMENT (SCD1-SCON) (SCD1-HUE, SCOL) 1. Receive the signal. 1. Receive the color-bar signal. TV terminal (sub) : color-bar signal 2. PICTURE : maximum...
Page 61 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 [ MCD MODE] 5-13. SUB CONTRAST ADJUSTMENT (MCD1-SCON) 5-15. CAPTION VISION POSITION ADJUSTMENT 1. Receive the color-bar signal. (MCCD-CCDH) 2. PICTURE : maximum 1. Receive signal with CAPTION VISION data. COLOR : minimum 2. Set to Service mode.
Page 62 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 MEMO – 62 –...
Page 63: Diagrams
SECTION 6 DIAGRAMS 6-1. BLOCK DIAGRAM (1) – 63 – – 64 – – 65 –...
Page 64: Block Diagram (2)
BLOCK DIAGRAM (2) – 66 – – 67 – – 68 –...
Page 65 BLOCK DIAGRAM (3) – 69 – – 70 – – 71 – – 72 –...
Page 66 BLOCK DIAGRAM (4) – 73 – – 74 – – 75 – – 76 –...
Page 67: Block Diagram (3)
BLOCK DIAGRAM (5) – 77 – – 78 – – 79 –...
Page 68: Block Diagram (4)
BLOCK DIAGRAM (6) – 80 – – 81 – – 82 –...
Page 69: Block Diagram (5)
BLOCK DIAGRAM (7) – 83 – – 84 – – 85 –...
Page 70: Block Diagram (6)
BLOCK DIAGRAM (8) – 86 – – 87 – – 88 –...
Page 71: Frame Schematic Diagram
6-2. FRAME SCHEMATIC DIAGRAM H(+) H(+) H(+) H(+) H(+) H(-) H(-) H(-) H(-) H(-) CN7303 CN7302 CN7203 CN7204 CN7103 :S-MICRO :S-MICRO :S-MICRO :S-MICRO :S-MICRO +210V +210V +210V +210V +210V UPPER CN7314 07MXC 07MXC 07MXC CN7101 :S-MICRO +12V +12V +12V +12V :S-MICRO CN7202 CN7201...
Page 72: A (1/4) Board
• A (1/4) BOARD WAVEFORMS TO ZR BOARD TO CR BOARD CN7101 TO G BOARD CN6104 TO G BOARD CN6101 TO HA BOARD CN3101 TO K BOARD CN2102 CN4102 1.1Vp-p (H) 2.1Vp-p (H) 2.1Vp-p (H) 1.1Vp-p (H) 4.2Vp-p (V) 4.0Vp-p (H) CN501 CN524 CN525...
Page 73 A (2/4) BOARD : IC1309 µPC659AGS • A (2/4) BOARD WAVEFORMS AVcc AGND CLAMP S / H S-HD MSCL 5.1Vp-p (H) 0.4Vp-p (H) 0.8Vp-p (H) 0.9Vp-p (H) 130mVp-p (500kHz) 0.7Vp-p (H) MSDA L1301 C1301 Q1301 0.1 25V F:CHIP 0 :CHIP R1396 TO (1/4) 2.2k...
Page 74 SENSE SW, :RN-CP D1614 LEFT RIHGT SENSE AMP UDZ-5.1B PROT D1620 Q1602 LOWER MA111 DTC144EKA PEAK HOLD RESET Q1610 2SK3064 R1624 BUFF SONY C1619 :CHIP 0.47 R1642 R1647 B:CHIP R1628 :CHIP :CHIP :RN-CP D1604 UDZ-5.1B PROT D1623 Q1603 R+12V MA111 DTC144EKA...
Page 75 • A (3/4) BOARD WAVEFORMS TO (1/4) C1001 Q1001 C1002 C1003 L1001 2SD601A BUFF Hm601 Q1002 :CHIP L1002 F:CHIP F:CHIP Hm601 2SD601A R1001 2.2k :CHIP BUFF :RN-CP 5.1Vp-p (H) 5.1Vp-p (8MHz) 5.0Vp-p (V) 5.1Vp-p (V) 5.1Vp-p (H) 5.1Vp-p (V) Q1003 RELAY R1002 2.2k...
Page 76 BD BOARD : IC1716 MC74HC74AFEL DEF+5V DEF 5V L1729 DEF+5V :CHIP C1871 47 25V DEF 5V C1789 C1790 C1872 C1788 C1787 C1878 R1911 R1912 F:CHIP F:CHIP :CHIP :CHIP F:CHIP IC1724 R1846 C1812 C1793 L1701 L1702 µPD6376GS IC1701 :CHIP R1849 820µH 1000µH D/A CONV TC7SH04FTE85L...
Page 77: Bd Board
PJED CPU, REGI CORRECTION, D/A CONVERTER, RGB CONVERGENCE AMP – BD Board – BD BOARD DIODE D1701 D1702 D1703 D1704 TRANSISTOR Q1701 Q1702 Q1703 Q1709 Q1710 IC1701 IC1702 IC1703 IC1704 IC1705 IC1706 IC1707 IC1708 IC1709 IC1710 IC1711 IC1712 IC1713 IC1714 IC1715 IC1716 C1718...
Page 78: Bm Board
MAIN/SUB ADC, MID CPU, MID CONTROL, PLL, MEMORY – BM Board – BM BOARD DIODE D001 D002 D003 TRANSISTOR Q001 Q002 Q006 Q007 Q009 Q010 Q018 Q019 Q020 Q021 Q022 Q023 Q025 Q026 Q027 Q028 Q029 Q030 Q031 Q032 IC001 IC002 IC003 IC004...
Page 79 • BM BOARD WAVEFORMS L001 C002 Hm601 0.47 :CHIP B:CHIP C011 R002 R001 C003 Q001 IC001 0.1 25V F:CHIP R072 C004 Q002 C005 1.2k 680k 0.047 2SD601A R009 C010 :CHIP :CHIP B:CHIP MSM548831TS-K-1 2SB709A C012 BUFF :CHIP L002 R012 MEMORY F:CHIP BUFF :CHIP...
Page 80 G BOARD TRANSISTOR T6002 G BOARD : IC6002, 6004 IR2112 PS6104 G BOARD IC VOLTAGE LIST VOLTAGE LIST F6002 6.3A L6001 L6002 125V REF. VOL. REF. VOL. VD6001 R6025 C6002 12.9 0.22 TNR14V471K FB6002 C6026 :FPRD CN6102 IC6001 1 C6001 250V JW6002 JW6003...
Page 81: G Board
– G Board – POWER SUPPLY G BOARD DIODE D6110 – D6001 – D6111 – D6002 – D6112 – D6113 – D6003 – D6004 – D6114 – D6005 – D6116 – D6006 – D6117 – D6119 – D6007 – D6009 –...
Page 82 UP CONVERTER, TBC, BR (1/2) BR (2/2) UP CONVERTER, 1MB MEMORY 3CH 8BIT A/D CONVERTER, PLL – BR Board – BR BOARD DIODE D301 TRANSISTOR Q301 Q302 Q303 Q306 Q308 Q309 Q312 Q314 Q317 Q318 Q319 Q322 Q323 Q325 Q326 Q401 Q402 Q403...
Page 83 • BR(1/2) BOARD WAVEFORMS L301 +3.3V :CHIP 3.3V Q301 1.3Vp-p (H) 1.0Vp-p (H) 1.1Vp-p (H) 0.9Vp-p (H) 0.9Vp-p (H) 1.4Vp-p (H) 2SD601A L302 SHIFT :CHIP CK54 C301 C302 IC301 L303 R301 R302 HPLL TCL2933 Y DATA :CHIP :CHIP F:CHIP :AL-CP 54M PLL :CHIP R303...
Page 84 BR (2/2) BOARD IC VOLTAGE LIST REF. VOL. REF. VOL. REF. VOL. REF. VOL. REF. VOL. REF. VOL. IC460 TO(1/2) C460 C461 L460 L461 F:CHIP :CHIP F:CHIP :CHIP IC460 MC74F244M IC461 CLOCK DRIVER MC74F244M CLOCK DRIVER 9 10 9 10 IC461 VBLK TO(1/2)
Page 85 !£ -20.1 2SA1309A-Q R5068 • D BOARD * MARK LIST RSTA BUFF R5054 !¢ 21.8 H.P. Q5016 +12V 2SC3311A-Q !∞ KP-53XBR200 KP-61XBR200 21.8 -12V RSTA +12V R5057 R5007 82 3W RS 39 3W RS H.PULSE.SHAPE2 !§ -22.2 -12V C5015 R5008...
Page 86: D (2/2) Board
C8070 220p IC8007 R8101 NJM2058D 1.8k :CHIP HV CONT -12V R8128 R8139 100k :CHIP :CHIP R8093 C8052 R8126 C8076 R8136 C8082 :CHIP 0.001 100k 0.0022 :CHIP R8119 :CHIP B:CHIP :CHIP :CHIP H(+) • D (2/2) BOARD WAVEFORMS H(-) D8037 C8001 135V DAN202K TO CB BOARD...
Page 87 D (1/2) D (2/2) HV REG, D. F SHADING – D Board – H DEF, V DEF, SUB DEF D BOARD DIODE Q5006 E-14 – D5001 C-14 – Q5007 G-15 – Q5008 F-14 – D5002 F-14 – Q5009 F-13 – D5003 –...
Page 88: K Board
AUDIO AMP, TONE CONTROL, – K Board – PROLOGIC DECODER K BOARD DIODE D2803 B-14 D2101 I-14 D2804 B-14 D2102 I-13 D2805 A-14 D2103 I-12 D2806 A-14 D2807 A-15 D2104 I-12 D2808 A-15 D2105 I-13 D2106 I-13 TRANSISTOR D2107 I-14 Q2101 D-12 D2108...
Page 89 K BOARD : IC2301 NJM4558D K BOARD : IC2601, 2603 TDA7265 MUTE / ST-BY L + IN L OUT L -IN C2801 R2802 J2601 D2801 :CHIP R -IN MA3091-TX VAR L VAR L R2801 D2802 R OUT R2805 470k MA3091-TX R + IN VAR L C2802...
Page 90 R OUT G OUT B OUT CR BOARD : IC7101 TDA6111Q/N4 CG BOARD : IC7201 TDA6111Q/N4 – CR Board – CB BOARD : IC7301 TDA6111Q/N4 200V FOLLOWERS MIRROR MIRROR FOLLOWERS DIFFERENTIAL STAGE CURRENT MIRROR MIRROR SOURCE – CG Board – G1 G2 G1 G2 G1 G2...
Page 91 DY/VM DY/VM – ZR Board – R-H DEF G-H DEF TO D(1/2) BOARD TO D(1/2) BOARD CN5007 CN5006 R-H RET (DY/VM) (DY/VM) +135V G-H RET TO D BOARD CN4107 CN4206 CN5001 :VH.L H(R) H(G) CN4207 H.SUB(R) H.SUB(G) DY4101 DY4201 :S.MICRO V.SUB(R) V(R) CN4205...
Page 92 U BOARD TRANSISTOR U BOARD IC VOLTAGE LIST VOLTAGE LIST R3501 J3501 B-H DEF JACK 3P :CHIP REF. VOL. REF. VOL. TO D BOARD SIRCS OUT CN5005 D3501 S-LINK IN1 UDZ-5.6B IC3501 1 B-H RET PROT. Q3501 CN4304 IC3501 NJM2145M-TE2 (DY/VM) J3502 R3503...
Page 93 VIDEO-2 INPUT SIRCS RECEIVER FUNCTION KEK – HA Board – STEREO TIMER CN3101 STBY+5V RED-L D3102 :S-MICRO SLR-325 D3101 SLR-325 TIMER LED ST LED KEY0 TO A(1/4) BOARD SIRCS CN514 STBY+5V CN3102 RED-L :S-MICRO KEY0 TO HB BOARD N.C. CN3202 R3105 R3104 R3103...
Page 94 6-5. SEMICONDUCTORS BA05T CXD2062Q LH5317XX MC74F244MEL PQ09RF21 TDA2052 UPD424210LE-60-A-E2 2SA1175-HFE 2SC2878-AB D10SC6M-4012 CXD2070Q MC74HC32AF 2SC2785-HFE MARK CXD2079Q MC74HC74AFEL NJM2058M-TE2 LETTER SIDE TOP VIEW SN74HC05ANS TLC2932IPW TOP VIEW 40pin DIP TLC2933IPW-E20 TOP VIEW 20pin SOP D1 S1 208pin QFP UPD64081GF-3BA MC7905CT PQ30RV21 TDA6111Q / N4 D25SC6MF04...
Page 95 MA3033-L SLR-325VCT31 MA3091 MA3150H-TX MA3220M-TX RD13M-B3 RD5.1M-B2 CATHODE ANODE CATHODE S2LA20F 1SS133T-77 ANODE CATHODE MA8039 ANODE ANODE U05G CATHODE MTZJ-13 CATHODE MTZJ-33B MTZJ-7.5B RD10ESB2 RD12ES-B2 RD20ES-B2 ANODE RD24ES-B1 RD5.6ESB2 CATHODE ANODE RD9.1EW SF10SC3L – 173 –...
Page 96: Exploded Views
Replace only with part number are seldom required for routine service. Some specified. delay should be anticipated when ordering 7-1. COVER (KP-53XBR200) these items. 4 : +BVTP 3X12 7-685-648-79 Les composants identifies par une trame et une marque sont critiques pour la securite.
Page 97: Cover (Kp-61Xbr200)
KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number 7-2.
Page 98: Chassis
! 1-453-285-11 FBT ASSY, NX-4006//X4P (KP-61XBR200) * A-1316-400-A G BOARD, COMPLETE ! 1-783-595-11 CORD, NOISE FILTER WITH POWER 4-065-781-01 MIRROR, REFLECTION (KP-53XBR200) * A-1380-573-A K BOARD, COMPLETE * A-1298-500-A A BOARD, COMPLETE * 1-556-945-21 CABLE, P-P * 1-557-056-31 CABLE, P-P...
Page 99: Picture Tube
KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number 7-4.
Page 100: Section
KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. SECTION 8 Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 101 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 102 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 103 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 104 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- BD BR sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 105 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 106 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 107 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque BR BM cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 108 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 109 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 110 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 111 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 112 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 113 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 114 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 115 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 116 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 117 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 118 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 119 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 120 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 121 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 122 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 123 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 124 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 125 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 126 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 127 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque G CR cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 128 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- CR CG sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 129 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque CG CB cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 130 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 131 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 132 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 133 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 134 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 135 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 136 KP-53XBR200/61XBR200 • The components identified by RM-Y902 RM-Y902 Les composants identifies par The components identified by this manual have been carefully une trame et une marque shading and mark are criti- factory-selected for each set in order sont critiques pour la securite.
Page 137 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 138 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 139 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 140 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 141 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque K ZR cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 142 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by une trame et une marque shading and mark are criti- ZR ZG sont critiques pour la securite. cal for safety. Ne les remplacer que par une Replace only with part number piece portant le numero specifie.
Page 143 KP-53XBR200/61XBR200 RM-Y902 RM-Y902 Les composants identifies par The components identified by shading and mark are criti- une trame et une marque ZG ZB cal for safety. sont critiques pour la securite. Ne les remplacer que par une Replace only with part number specified.
Page 144 1-208-806-11 RES,CHIP 0.50% 1/10W * 4-063-922-01 BOARD, BOTTOM (KP-61XBR200) * 4-063-923-01 TRAY (KP-61XBR200) R4322 1-208-800-11 RES,CHIP 5.6K 0.50% 1/10W * 4-063-924-01 CUSHION (UPPER)(ASSY) (KP-53XBR200) R4323 1-208-794-91 RES,CHIP 3.3K 0.50% 1/10W * 4-063-925-01 CUSHION (LOWER)(ASSY) (KP-53XBR200) R4324 1-208-806-11 RES,CHIP 0.50% 1/10W...

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Kp-61xbr200

Sony KP-53XBR200 Service Manual

Self Diagnosis Function

1 General

2 Disassembly

3 Set-Up Adjustments

4 Safety Related Adjustments

5 Circuit Adjustments

6 Diagrams

7 Exploded Views

8 Electrical Parts List

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SERVICE MANUAL

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Table of Contents