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Sony Vaio PCV-RZ14G Service Manual
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Sony Vaio PCV-RZ14G Service Manual

Pcv-rz series
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SERVICE MANUAL
Ver. 6-2004A

Revision History

Lineup: PCV-RZ14G
PCV-RZ16G
PCV-RZ22G
1
PCV-RZ24G
1
PCV-RZ26G
1
PCV-RZ31G
2
PCV-RZ32G
2
PCV-RZ34G
2
2
PCV-RZ36G
PCV-RZ30GN2
2
PCV-RZ30GN4
2
PCV-RZ44G
3
PCV-RZ45G
3
PCV-RZ46G
3
PCV-RZ49
3
PCV-RZ40C1B
4
PCV-RZ40C1F
4
PCV-RZ50R
5
PCV-RZ54G
5
PCV-RZ56G
5
9-874-359-06
PCV-RZ Series
PERSONAL COMPUTER VAIO
For American Area
US Model
Canadian Model
S400

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Summary of Contents for Sony Vaio PCV-RZ14G

  • Page 1: Revision History

    PCV-RZ Series SERVICE MANUAL For American Area US Model Ver. 6-2004A Canadian Model Revision History Lineup: PCV-RZ14G PCV-RZ16G PCV-RZ22G PCV-RZ24G PCV-RZ26G PCV-RZ31G PCV-RZ32G PCV-RZ34G PCV-RZ36G PCV-RZ30GN2 PCV-RZ30GN4 PCV-RZ44G PCV-RZ45G PCV-RZ46G S400 PCV-RZ49 PCV-RZ40C1B PCV-RZ40C1F PCV-RZ50R PCV-RZ54G PCV-RZ56G PERSONAL COMPUTER VAIO...
  • Page 2 Information in this document is subject to change without notice. Danger of explosion if battery is incorrectly replaced. Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf Replace only with the same or equivalent type and other Microsoft products are trademarks or registered trademarks recommended by the manufacturer.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS DISASSEMBLY FRAME HARNESS • Flow Chart ..............1-1 • Frame Harness Diagram and Jumper Setting • Left Panel Ass’y ............1-2 of Mother Board ............2-1 • Optical Drive ............1-3 • Switching Power ............1-4 REPAIR PARTS LIST •...

  • Page 4: Disassembly

    SECTION 1 DISASSEMBLY • FLOW CHART LEFT PANEL OPTICAL PCV-RZ ASS’Y DRIVE P1-2 P1-3 SWITCHING POWER P1-4 P1-5 CNX-183, IFX-294 MEMORY CNX-235 CNX-184 STICK BOARD/ BOARD BOARD IFX-333 MULTI P1-7 P1-8, 9 CARD BOARD P1-6 SOUND CARD (AUDIGY) P1-18 CNX-180 MODEM BOARD CARD...

  • Page 5: Left Panel Ass'y

    • LEFT PANEL ASS’Y 2 Remove the left panel ass’y in the direction of arrow A . 1 two claws A : rear side (the enlargement figure of claws) Confidential PCV-RZ Series (AM)

  • Page 6: Optical Drive

    • OPTICAL DRIVE 5 Pull the lever. 2 harness (IDE CD/DVD) 1 harness (switching power) 3 harness (switching power) 4 harness (IDE CD/DVD) 6 Remove the CD (bracket) ass’y in the direction of arrow A . 8 upper optical drive 7 two screws (PWH3 ×...

  • Page 7: Switching Power

    • SWITCHING POWER 2 four screws (No.6-32UNC) 3 switching power 1 Disconnect respective power connectors. HARNESS LOCATION Confidential PCV-RZ Series (AM)

  • Page 8: Hdd

    • HDD 3 harness (IDE/ATA) 1 harness (IDE/ATA) 6 HDD (bracket) ass’y 4 power cable 2 harness (switching power) 5 Pull the lever. 7 two screws (SW) (No.6-32UNC) 7 two screws 8 HDD (SW) (No.6-32UNC) Confidential PCV-RZ Series (AM)

  • Page 9: Ifx-294 Memory Stick Board/Ifx-333 Multi Card Board

    • IFX-294 MEMORY STICK BOARD/ IFX-333 MULTI CARD BOARD 3 screw (SW) (No.6-32UNC) 1 harness (USB2x3, MO) 2 harness (OR, MS) 3 screw (SW) (No.6-32UNC) 4 CR bracket block 5 two screws (+PWH 3x5) 6 IFX-294 memory stick board/ IFX-333 multi card board Confidential PCV-RZ Series (AM)
  • Page 10 • CNX-235 BOARD 3 PCCD bracket 1 screw (SW) (No.6-32UNC) 1 screw (SW) (No.6-32UNC) 4 CNX-235 board 2 three screws (SW) (No.6-32UNC) Confidential PCV-RZ Series (AM)

  • Page 11: Cnx-183 Board

    • CNX-183 BOARD 3 harness (USB2, SC)/(USB2x4, MO)/ (USB2x3, MO) 2 harness (1394) 1 harness (audio) 5 claw 4 screw (SW) (No.6-32UNC) 6 Remove the connector bracket in the direction of arrow A . 8 Remove the CNX-183 board in the direction of arrow B . 7 three screws (SW) (No.6-32UNC) Confidential...

  • Page 12: Cnx-184 Board

    • CNX-184 BOARD 2 harness (USB2x3, MO) 1 harness (1394) 5 claw 3 screw 4 boss (SW) (No.6-32UNC) 6 Remove the connector bracket in the direction of arrow A. 8 Remove the CNX-184 board in the direction of arrow B. 7 two screws (SW) (No.6-32UNC) Confidential...

  • Page 13: Fdd

    • FDD 2 harness (switching power) 1 harness (FDD) 5 claw 4 Remove the FD (bracket) ass’y 3 Push the lever. in the direction of arrow A . 7 FDD 6 two screws (PWH3 × 5) Confidential 1-10 PCV-RZ Series (AM)

  • Page 14: Cnx-180 Board

    • CNX-180 BOARD 3 two claws 2 screw (SW) (No.6-32UNC) 1 harness (MS, SIO) 4 Remove the CNX-180 board in the direction of the arrow . Confidential 1-11 PCV-RZ Series (AM)

  • Page 15: Dc Fan (Chassis)

    • DC FAN (CHASSIS) 3 four claws 1 harness 2 Lift the fan bracket, pushing two claws. 4 Remove the fan bracket in the direction of the arrow. 5 two claws 5 two claws 6 DC fan (chassis) Confidential 1-12 PCV-RZ Series (AM)

  • Page 16: Dc Fan (With Heat Sink)

    • DC FAN (WITH HEAT SINK) 2 clip 2 clip 3 DC fan (with heat sink) 1 harness 2 Lift up the handle. 3 Claw 3 Claw 3 Claw 3 DC fan (with heat sink) 3 Claw 1 harness Confidential 1-13 PCV-RZ Series (AM)

  • Page 17: Cpu

    • CPU 2 CPU 1 Elect the lever in the direction of arrow A . Note : When heat sink is removed from CPU, install new ones after thermal diffusion grease is wiped off and silicon compound is applied to the place shown in the figure. Thermal diffusion grease : silicon compound (G-765) 90G Amount to apply : 0.5 g (as the same size as the tip of a match) (Pentium 4)

  • Page 18: Vga Card

    • VGA CARD 2 screw (SW) (No.6-32UNC) 4 VGA card 1 power cable AGP1 3 Push the clip. Confidential 1-15 PCV-RZ Series (AM)

  • Page 19: Pci Slot Panel

    • PCI SLOT PANEL 1 screw (SW) (No.6-32UNC) 2 PCI slot panel Confidential 1-16 PCV-RZ Series (AM)

  • Page 20: Mounted Pwb Enx-15, Mounted Pwb Enx-20 (Us F), Mounted Pwb Enx-26 (Us F)

    • MOUNTED PWB ENX-15, MOUNTED PWB ENX-20 (US F), MOUNTED PWB ENX-26 (US F) 3 screw 2 harness (SW) (No.6-32UNC) 2 screw (YU audio) (SW) (No.6-32UNC) 1 harness (audio) 1 harness (audio) 4 MOUNTED PWB ENX-15, MOUNTED PWB ENX-20 (US F) 3 MOUNTED PWB PCI2 ENX-26 (US F)

  • Page 21: Sound Card (Audigy)

    • SOUND CARD (AUDIGY) 1 screw (SW) (No.6-32UNC) 2 sound card (audigy) PCI3 Confidential 1-18 PCV-RZ Series (AM)

  • Page 22: Modem Card

    • MODEM CARD 1 modem card CNR1 Confidential 1-19 PCV-RZ Series (AM)

  • Page 23: Memory

    • MEMORY 2 memory Note 1: In opening the clips, hold lightly the top of the memories with your fingers to prevent a drop. Note 2: In removing the memories, always start from the one having largest bank number. 1 Open clip. 1 Open clip.

  • Page 24: Mother Board

    • MOTHER BOARD 1 two screws (SW) (No.6-32UNC) 1 three screws (SW) (No.6-32UNC) 1 three screws (SW) (No.6-32UNC) 5 mother board Confidential 1-21 PCV-RZ Series (AM)

  • Page 25: Right Panel Ass'y

    • RIGHT PANEL ASS’Y 2 Remove the right panel ass’y in the direction of arrow A . 1 two claws Confidential 1-22 PCV-RZ Series (AM)

  • Page 26: Top Panel Ass'y

    • TOP PANEL ASS’Y 7 top panel ass’y 2 claw 4 claw 6 claw 1 claw 5 claw 3 claw Confidential 1-23 PCV-RZ Series (AM)

  • Page 27: Front Panel Ass'y

    • FRONT PANEL ASS’Y 3 two claws 1 two claws 2 two claws 4 front panel ass’y Confidential 1-24 PCV-RZ Series (AM)

  • Page 28: Swx-120, Swx-159, Swx-160 Switch/Led Board

    • SWX-120, SWX-159, SWX-160 SWITCH/LED BOARD 2 screw (SW) (No.6-32UNC) 1 harness (SW/LED) 3 two claws 4 Remove the SWX-120, SWX-159 SWITCH/ LED board in the direction of the arrow . * An illustration is SWX-120 board. Although the form of SWX-159 SWITCH/ LED board differs from an illustration, how to remove does not have a difference.

  • Page 29: Frame Harness

    SECTION 2 FRAME HARNESS • FRAME HARNESS DIAGRAM AND JUMPER SETTING OF MOTHER BOARD i.LINK S VIDEO VIDEO S400 Rear 4 pin USB VGA CARD MONITOR LINE Rear Panel CNX-183 PC BOARD MOUSE MOTHER BOARD (GL) (Front Connector) KEYBOARD P4S533-VX (W/O VGA) SOCKET PANEL1 Harness (1394)
  • Page 30 i.LINK S VIDEO VIDEO S400 Rear 4 pin USB VGA CARD MONITOR LINE Rear Panel CNX-183 PC BOARD MOUSE MOTHER BOARD (WA) (Front Connector) KEYBOARD P4S533-VL (W/O VGA) SOCKET PANEL1 MONITOR Harness (1394) PRINTER MOTHER BOARD (WA) Harness i. LINK (YU AUDIO) P4S533-VL (W/O VGA) S400...
  • Page 31 i.LINK S VIDEO VIDEO S400 LINE 4 pin VGA CARD MONITOR Rear Rear Panel CNX-183 PC BOARD (Front Connector) MOUSE MOTHER BOARD (MO) KEYBOARD SOCKET P4SD-VX PANEL1 PANEL2 PRINTER MOTHER BOARD (MO) Harness i. LINK (YU AUDIO) P4SD-VX S400 6 pin HEATSINK WITH FAN 10 1 ENX-20 (US F)
  • Page 32 i.LINK VIDEO S VIDEO S400 MONITOR LINE 4 pin Rear VGA CARD Rear Panel CNX-183 PC BOARD MOUSE MOTHER BOARD (MO2) (Front Connector) KEYBOARD P4SD-VX PANEL1 PANEL2 SOCKET PRINTER MOTHER BOARD (MO2) i. LINK P4SD-VX S400 6 pin 10 1 ENX-26 (US F) BOARD HEATSINK WITH FAN NETWORK...
  • Page 33 i.LINK Rear S400 4 pin USB Rear Panel CNX-184 MOUSE MOTHER BOARD (MO2) PC BOARD KEYBOARD P4SD-VX (Front Connector) SOCKET PANEL1 PRINTER MOTHER BOARD (MO2) i. LINK P4SD-VX S400 6 pin HEATSINK WITH FAN CNR Connector NETWORK LINK PHONE CNR MODEM USB X2 (PRIMARY/SC) LINE...
  • Page 34 i.LINK S VIDEO VIDEO S400 LINE MONITOR 4 pin Rear VGA CARD Rear Panel CNX-183 PC BOARD MOUSE MOTHER BOARD (MU) (Front Connector) KEYBOARD P4SD-VL PANEL1 PANEL2 SOCKET PRINTER MOTHER BOARD (MU) i. LINK P4SD-VL S400 6 pin ENX-26 (US F MA) 10 1 HEATSINK WITH FAN BOARD...

  • Page 35: Repair Parts List

    SECTION 3 REPAIR PARTS LIST 3-1. EXPLODED VIEW (MOTHER BOARD (GL)/(WA)/(MO, GBE) ASS’Y) GL/WA model MO model Confidential PCV-RZ Series (AM)

  • Page 36: Exploded View

    3-2. EXPLODED VIEW (MOTHER BOARD (MO2, GBE/WOAU)/(MU, PSC/GB/WOAU) ASS’Y) 151, 155 Confidential PCV-RZ Series (AM)

  • Page 37: Accessories

    3-3. ACCESSORIES KEYBOARD (1) ANTENNA CONNECTION CABLE (1) DC CORD (for PCVA-SP4) (1) VGA CONVERTER (fDVI-I to RGB) (1) MOUSE (1) VIDEO CONNECTION CABLE (1) ACTIVE SPEAKER (1) MEMORY CARD ADAPTER (1) RAY-CATCHER UNIT (1) POWER CORD (1) FERRITE CLAMP (1) REMOTE COMMANDER (1) SUB WOOFER (1) TELEPHONE CORD (1)

  • Page 38: Basic List

    3-4. BASIC LIST The parts in the “BASIC LIST” will be referred to as the part list. The part order should be taken place based on the part number in the list. Ref.No. Part No. Description Remarks Column 1 A-8113-669-A MOTHER BOARD (GL) ASSY (S) A-8112-134-A MOTHER BOARD (GL) ASSY (S) A-8113-658-A MOTHER BOARD (WA) ASSY (S) A-8115-567-A MOTHER BOARD (MO,GBE) ASSY (S)
  • Page 39 Ref.No. Part No. Description Remarks Column 11 A-8110-899-A HDD (I-VC/IC35L120AVVA07/120GB) ASSY (S) A-8113-663-A HDD (M-CALYPSO/6Y160L0/160GB) ASSY (S) A-8113-664-A HDD (M-CALYPSO/6Y120L0/120GB) ASSY (S) A-8113-653-A HDD (AVALANCHE/ST380023A/80GB) ASSY (S) A-8113-661-A HDD (W-CVXL60/WD1600*B/160GB) ASSY (S) A-8115-603-A HDD (S-AP/ST312002*A/120GB) ASSY (S) A-8115-584-A HDD (S-AP/ST38001*A/80GB) ASSY (S) A-8113-660-A HDD (W-CVXL60/WD2000*B/200GB) ASSY (S) A-8117-956-A HDD (W-CVL80/WD2000*B/200GB) ASSY (S) A-8115-604-A HDD (S-AP/ST316002*A/160GB) ASSY (S)
  • Page 40 Ref.No. Part No. Description Remarks Column 1-761-624-11 PC BOARD, SWX-120 1-761-820-11 SWX-160 SWITCH/LED BOARD 1-761-819-11 SWX-159 SWITCH/LED BOARD 1-761-823-12 CNX-235 CONNECTOR BOARD 1-761-823-21 CNX-235 CONNECTOR BOARD 1-761-576-12 CARD, CNR MODEM (FCC) 1-761-576-14 CARD, CNR MODEM (FCC) 1-761-576-15 CARD, CNR MODEM (FCC) 1-761-576-51 CARD, CNR MODEM (PRIMARY/SC) 34 A-8067-188-A MOUNTED PWB ENX-15 A-8068-011-A MOUNTED PWB ENX-20 (US F)
  • Page 41 Ref.No. Part No. Description Remarks Column 1-961-911-11 HARNESS (USB2,SC) 1-961-911-21 HARNESS (USB2X4,MO) 1-961-911-31 HARNESS (USB2X3,MO) 1-959-197-21 HARNESS (1394) 1-959-197-71 HARNESS (1394) 1-959-912-41 HARNESS (IDE CD/DVD) 1-962-129-21 HARNESS (IDE CD/DVD) 1-959-946-41 HARNESS (FDD) 1-962-127-21 HARNESS (FDD) 1-961-975-11 HARNESS (IDE/ATA66) 1-961-910-11 HARNESS (SW/LED) 1-962-609-11 HARNESS (SW/MCE) 1-959-225-41 HARNESS (AUDIO) 1-960-620-11 HARNESS (YU AUDIO)
  • Page 42 Ref.No. Part No. Description Remarks Column 78 A-8110-936-A FRONT (2B) (MS) ASSY A-8110-936-B FRONT (2B) (MS) ASSY A-8114-891-A FRONT (2B) (MS) ASSY A-8116-741-B FRONT (MC) (2B) ASSY A-8116-738-B FRONT (2B) ASSY A-8119-183-A FRONT (MC) (2B) ASSY 4-045-250-11 DAMPER 81 X-4625-146-1 PANEL ASSY, LEFT X-4625-146-2 PANEL ASSY, LEFT 82 X-4625-120-1 LEFT (CHASSIS) ASSY X-4626-295-1 LEFT CHASSIS ASSY...
  • Page 43 Ref.No. Part No. Description Remarks Column X-4625-140-1 PANEL (2B) (MS) ASSY, FRONT X-4625-140-2 PANEL (2B) (MS) ASSY, FRONT X-4626-051-1 FRONT PANEL (2B) (MS) ASSY X-4626-296-2 FRONT PANEL (MC) (2B) ASSY X-4626-305-2 FRONT PANEL (2B) ASSY X-4626-596-1 FRONT PANEL (MC) (2B) ASSY 103 X-4625-143-1 DOOR ASSY, FDD X-4625-143-2 DOOR ASSY, FDD...
  • Page 44 ACCESSORIES & PACKING MATERIALS Ref.No. Part No. Description Remarks Column 1-772-704-81 KEYBOARD (US) 1-477-805-11 KEYBOARD (US) 1-478-301-12 KEYBOARD (US) 1-796-183-51 MOUSE (PS/2) 1-796-511-11 MOUSE 1-418-887-32 RAY-CATCHER UNIT 1-477-218-31 RAY-CATCHER 1-478-297-12 IR RECEIVER 1-476-795-11 REMOTE COMMANDER (US) 1-476-795-21 REMOTE COMMANDER (US) 1-477-900-11 REMOTE COMMANDER 1-478-299-12 REMOTE COMMANDER 1-478-299-21 REMOTE COMMANDER...

  • Page 45: Substitution List

    3-5. SUBSTITUTION LIST If the repair part in the “BASIC LIST” was not available, refer to order the “SUBSTITUTION LIST” if available. Ref.No. Part No. Description Remarks Column 2 A-8111-026-A CPU (P4/2.53G/6D8) ASSY (S) A-8112-353-A CPU (P4/2.53G/6DW) ASSY (S) A-8110-901-A CPU (P4/2.4G/67Z) ASSY (S) A-8112-352-A CPU (P4/2.40BG/6DV) ASSY (S) A-8114-079-A CPU (P4/2.40BG/6RZ) ASSY (S) A-8114-081-A CPU (P4/2.66G/6S3) ASSY (S)
  • Page 46 Ref.No. Part No. Description Remarks Column 1-796-513-11 DVD-RW/P-105E 1-796-540-11 DVD-RW/T-5002E 8-457-508-10 DVD DRIVE, DW-U10A-VD/Y 8-457-508-12 DVD DRIVE, DW-U10A-VD/Y 1-796-602-11 DVD-RW/P-105EX 1-796-780-11 DVD+-RW/P-106-E 1-796-521-11 DVD-ROM/M-8588-E 1-796-521-12 DVD-ROM/M-8588-E 1-796-518-12 DVD-ROM/T-1612-E 1-796-550-12 CD-ROM/AS-A3-E 1-796-550-13 CD-ROM/AS-A3-E 1-796-550-21 CD-ROM/AS-A3-E 1-796-550-22 CD-ROM/AS-A3-E 1-796-529-11 CD-RW/AS-4012-E 1-796-779-11 DVD-ROM/P-121-E 1-796-848-11 DVD-ROM/H-8162-E 1-796-900-11 CD-RW/AS-5232-E 8-426-423-75 DRIVE, MFDD (MPF920-E/EN3)
  • Page 47 PCV-RZ54G PCV-RZ56G : Additional Model This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. Sony Corporation English 2004A0500-1 © 2004 Sony Corporation – 64 –...
  • Page 48 Revision History Suffix Ver. Date Contents QM No. Ver. 1 2002.09.18 First Edition ––– Ver. 2 2003.01.10 Model Lineup FIT-D2002_168 Ver. 3 2003.05.28 Model Lineup FIT-D2003_059 Ver. 4 2003.10.14 Model Lineup FIT-D2003_136 Ver. 5 2003.10.23 Model Lineup FIT-D2003_141 Ver. 6 2004.01.19 Model Lineup FIT-D2003_189...

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