1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. PCB Layout Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, HDMI in, SD Card Scan Drive Digital Signal Processor, Nile-TCON Sustain Drive Format Converter, Plasma AI, Sub-Field Processor Sustain out (Lower)
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 593 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 58 inch class (58.0 inches measured diagonally) (W × H × Diagonal) 50.5 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.1.1. Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit. 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.4. Remove Side terminal cover and the Rear AV panel 1. See PCB Layout (Section 3) 8.2. Remove the AC inlet 1. Remove the claws (×2 2. Remove the Side terminal cover. Caution: To remove P.C.B.
8.5. Remove the Tuner unit 8.7. Remove the Speakers 1. Remove the Side terminal cover and the Rear AV panel. 1. Unlock the cable clampers to free the cable. (See section 8.4.) 2. Disconnect the Speaker terminal. 2. Unlock the cable clampers to free the cable. 3.
8.9. Remove the SD-Board 8.11. Remove the SS2-Board 1. Remove the flexible cables (SD1, SD2, SD3, SD4 and 1. Remove the Tuner unit. (See section 8.5.) SD5) connected to the SD-Board. 2. Disconnect the bridge connector (SS03-SS22) and dis- 2. Remove the flexible cable (SU11-SD11) and the bridge connect the flexible cable (SS57).
8.13. Remove the Support metal 8.15. Remove the C1-Board 1. Remove the Hanger metal R and Stand bracket R. (See 1. Remove the screws (×6 section 8.14.) 2. Remove the Support metal. 2. Remove the flexible cable holder fastening screws (×10 3.
8.18. Remove the Plasma panel sec- 8.19. Remove the Glass holders tion from the Cabinet assy 1. Remove the Cabinet assy. (See section 8.18.) , ×16 2. Remove the screws (×14 (glass) 3. Remove the Glass holder top rear and Glass holder bot- 1.
8.20. Remove the S-Board 8.22. Replace the plasma panel 1. Remove the Glass holders. (See section 8.19.) Caution: A new plasma panel itself without Hanger metals is 2. Remove the screws (×2 ) and remove the S-Board fragile. unit. To avoid the damage to new plasma panel, carry a new plasma panel taking hold of the Hanger metals after assembling the Hanger metals and the Stand brackets.
9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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9.1.2. RF video sub contrast adjustment Name of measuring instrument Remarks 1. REMOTE TRANSMITTER 2. RF analog signal (Sprit color bar. The pattern for adjustment must contain 100% white part.) Procedure Remarks 1. Receive the sprit color bar with RF analog signal. (ASPECT FULL, Picture menu: Vivid) 2.
4. Push [5] key of remote controller to display window pattern. Confirm the brightness within 10 seconds. The following is the confirmation value. TC-P58S2 233cd/m2 In the case of NG for the measurement of the brightness, display black pattern for 30 seconds from turning on the TV set, and after that, display the brightness check pattern and measure the brightness within 2 minutes again.
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR TMDS DATA HDMI I/F HDMI1-3 RECEIVER SD CARD DATA SD CARD SD CARD DATA SLOT CLOCK Nile-TCON DDR2 IFD_OUT FRONT END SIF_OUT PROCESSOR EEPROM TUNER VIDEO1 EEPROM STB5V POWER LED STB3.3V SUB5V (SIDE)
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD4H VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA P+3.3V Sub Filed Processor IC9304 P3V_ P+3.3V ADDR/DATA FLASH IIC2 FLASH I/F MEMORY P_S0 CONTROL DATA P_S0 P_S1 DISCHARGE CONTROL...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
12.3. P(MAIN)-Board (2/3) Schematic Diagram COLD SS-BOARD (SS11) MULTI POWER CONTROL Vsus Vsus ERROR DET C3-BOARD (C35) NO USE CONTROL COMPARATOR A-BOARD (A6) P(MAIN)-BOARD ETX2MM812MSM (2/3) +15V CONTROL COLD...
13.3. K, S and SS2-Board S-BOARD (FOIL SIDE) S-BOARD (COMPONENT SIDE) TXN/S1EQUUM TXN/S1EQUUM T N P A 4 8 7 3 P b F S E E R E V E R S E F O R O R D E R N O . S W 2 5 0 0 K-BOARD (COMPONENT SIDE) K-BOARD (FOIL SIDE)
13.5. C1-Board C1-BOARD (FOIL SIDE) TXNC11LZUU P b F TNPA5167 S E E R E V E R S E F O R O R D E R N O . 1 2 3 C1-BOARD (COMPONENT SIDE) TXNC11LZUU CR No.17 TNPA5167 O R D E R N O .
13.6. C2-Board C2-BOARD (FOIL SIDE) TXNC21LZUU T N P A 5 1 6 8 1 P b F S E E R E V E R S E F O R O R D E R N O . 1 2 3 C2-BOARD (COMPONENT SIDE) TXNC21LZUU ZA204...
13.7. C3-Board C3-BOARD (FOIL SIDE) TXNC31LZUU T N P A 5 1 6 9 1 P b F 1 2 3 S E E R E V E R S E F O R O R D E R N O . C3-BOARD (COMPONENT SIDE) TXNC31LZUU R 3 3 1...
13.8. SC-Board SC-BOARD (FOIL SIDE) TXNSC1LYUU Z A 4 2 2 Z A 4 2 1 T P 1 0 5 T P 1 0 9 T P 1 0 6 T P 3 4 T P 1 0 7 T P 6 2 T P 6 1 T P 6 3...
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SC-BOARD (COMPONENT SIDE) TXNSC1LYUU I C 4 7 1 H.V. DANGER H.V. DANGER P C 4 8 0 H.V. DANGER H.V. DANGER D 7 9 4 C 7 9 7 Z A 4 2 2 Z A 4 2 1 Z A 4 1 1 Z A 4 1 2 R 7 9 7...
13.9. SS-Board SS-BOARD (FOIL SIDE) TXNSS1LYUU S S 5 6 S S 5 5 S S 5 4 S S 5 3 C 0 9 4 1 2 3 T N P A 5 1 7 6 P b F S E E R E V E R S E F O R O R D E R N O .
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SS-BOARD (COMPONENT SIDE) TXNSS1LYUU SS53 SS54 SS55 SS56 C 0 2 4 C 0 2 3 C 0 2 2 C 0 2 1 CR No.16 T N P A 5 1 7 6 D I P C 0 9 4 C 2 2 5 C 2 2 4 C 2 2 3...
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14.1.4. Mechanical Replacement Parts List...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks 10030-0047500 BATTERY COVER 1 PAVCA K2AHYH000037 AC INLET WITH CABLE 1 PAVCA K2CG3YY00060 AC CORD(USA) 1 PAVCA MD58F13A1J PLASMA DISPLAY PANEL N2QAYB000485 REMOTE CONTROLLER 1 PAVCA TBLA3689 STAND POLE R TBLA3690 STAND POLE L TBLX0157...
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2213 F1G1A105A047 C 1UF 10V Description C2214 F1G1A105A047 C 1UF 10V C2220 F1G1C104A116 C 0.1UF 16V TXN/A1LYUUS CIRCUIT BOARD A (RTL)PA...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C4740 F1G1C104A116 C 0.1UF 16V C5764 ECJ1VB1A105K C 1UF, 10V C4741 F1G1C104A116 C 0.1UF 16V C5765 ECJ1VB1A105K C 1UF, 10V C4744 F1G1H102A730 C 1000PF 50V C5771...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8078 F1G1A105A047 C 1UF 10V C8505 F1G1C104A116 C 0.1UF 16V C8079 F1G1A105A047 C 1UF 10V C8506 F1G1C104A116 C 0.1UF 16V C8080 F1G1A105A047 C 1UF 10V C8512...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9400 F1G1C104A116 C 0.1UF 16V C16318 F1J1H104A835 C 0.1UF, 50V C9401 F1G1C104A116 C 0.1UF 16V C16319 F1J1H104A835 C 0.1UF, 50V C9402 F1G1C104A116 C 0.1UF 16V C16328...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16721 F2A1H820A115 E 82UF, 50V K1MY55B00002 55P CONNECTOR C16723 F1K1E105A029 C 1UF, 25V K1MY55B00002 55P CONNECTOR C16724 F1K1E475A134 C 4.7UF 25V CB10 K1MY55B00002 55P CONNECTOR C16753...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16463 B0FACP000005 DIODE FL4700 J0HAAB000036 LC FILTER D16464 B0FACP000005 DIODE FL4701 J0HAAB000036 LC FILTER D16466 B0ACCJ000048 DIODE FL4703 J0HAAB000036 LC FILTER D16473 B0ACCJ000048 DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description PC16685 B3PBA0000496 IC L2126 J0JYC0000068 CHIP INDUCTOR PC16722 B3PBA0000498 IC L2127 J0JYC0000068 CHIP INDUCTOR PC16723 B3PBA0000498 IC L2128 G1C330MA0416 INDUCTION COIL PAVCA PC16896...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16502 B1HFPFA00001 TRANSISTOR R2288 D0GA223JA015 M 22K OHM J 1/ Q16521 B1HFPFA00001 TRANSISTOR R2289 D0GA330JA015 M 33 OHM, J,1/ Q16522 B1HFPFA00001 TRANSISTOR Q16531...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4503 D0GA473JA015 M 47KOHM, J,1/ R4809 ERJ2GEJ103 M 10KOHM, J,1/16 R4504 ERJ2GEJ103 M 10KOHM, J,1/16 R4812 ERJ2RKF7151X M 7.15KOHM, F 1/ PAVCA 16 W R4505...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5715 D1BB4301A087 M4.3 KOHM,J.1/ PAVCA R8091 D1BA80R6A014 M 80.6 OHM,J.1/ PAVCA 16 W R8000 ERJ2GEJ102X M 1KOHM, J.1/16 R8093 ERJ2GEJ104 M100KOHM, J,1/16...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8521 D0GA472JA015 M 4.7KOHM, J,1/ R9154 D0GA272JA015 M 2.7KOHM, J.1/ R8522 D0GA472JA015 M 4.7KOHM, J,1/ R9155 D0GA272JA015 M 2.7KOHM, J.1/ R8523 D0GA472JA015 M 4.7KOHM, J,1/ R9164...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9875 D1BB2002A055 M 20KOHM,J.1/10W R16132 ERJ3GEYJ101 M 100 OHM,J,1/ R9877 D1BB4702A055 M 47KOHM,J.1/10W R16134 D0GD750JA059 M 75 OHM,J,1/4W R9878 D1BB1002A055 M 10KOHM,J.1/10W R16137...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16339 D0GDR00Z0002 M 0 OHM, 1/4W R16522 ERJ6GEYJ101V M 100 OHM,J,1/8W R16403 D0GF7R5JA047 M 7.5 OHM,J, 1/ R16523 D0GD750JA059 M 75 OHM,J,1/4W R16531 D0GD100JA059 M 10 OHM,J,1/4W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16656 ERJ8GEYJ472V M 4.7KOHM, J,1/ R16776 ERJ6GEYJ470V M 47 OHM,J,1/8W R16778 ERF5TK2R2 W 2.2 OHM, K, 5W R16657 D0GB103JA057 M 10K OHM J 1/ R16783 D0GD154JA059 M 150KOHM,J,1/4W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16934 D1BB6801A055 M 6.8KOHM,J.1/ R17216 D0GB681JA041 M 680 OHM,J,1/ R16935 D0GB512JA041 M 5.1KOHM,J,1/ R17217 ERJ6GEYJ224 M 220KOHM,J,1/8W R17218 D0GZ1R0JA020 M 1 OHM, J,1/2W PAVCA R16936...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C215 ECJ1VB1E333K C 0.033UF, 25V SN2510 B3JB00000078 IC PAVCA C217 ACMEB104K2T 25V 0.1P C218 ACMBB106K1AT 10V 10P SS03 K1KB23A00004 23P CONNECTOR C219 ECJ1VB1H472K C 4700PF, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C601 ACLEM474XKC PLASTIC FILM F201 HU216005BEP FUSE CAPACITOR(Xcap) F501 HU215002BEP FUSE C602 ACKX221KYP 250V 220p F601 HU215010BEP FUSE C603 ACKX221KYP 250V 220p...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description AKB2P4-VH-B 2P CONNECTOR R213 ERX1SJ1R0 M 1.0 OHM, J, 1W R214 ERX12SJ5R6J M 5.6 OHM, J,1/ AKB2P-VH 2P CONNECTOR AKB12B-PH-KS 12P CONNECTOR R215 ERG12SJ680J...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R408 ERJ3GEYJ682 M 6.8KOHM,J,1/ R535 ERJ6ENF4123 M 412KOHM,F. 1/ R409 ERJ6GEYF473 M 47KOHM,J,1/8W R536 ERJ6ENF4123 M 412KOHM,F. 1/ R411 ERJ6ENF2001V M 2KOHM,F.1/8W R537...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R625 ER0S2CKF1000 M 100 OHM, F,1/ R762 ER0S2CKF1001 M 1KOHM, F,1/4W R763 ERJ6GEYF561 M 560 OHM,J,1/8W R626 ERJ6ENF8662 M86.6KOHM,F.1/8W R764 ER0S2THF2200 M 220 OHM, F,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C820 ACMBB474K2T 25V 0.47P AKB12B-PH-KS 12P CONNECTOR C823 ACKMQ2W291KZ 450V 290p PC801 VPS2581AL2HE OPTOISOLATOR C828 ACMBB225K2T 25V 2.2P C829 ECQV1H334JL 50V 0.33P...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R861 ERJ6GEYJ220 M 22 OHM,J,1/8W R977 ERJ6ENF1873 M187KOHM,F. 1/8W R862 ERJ6GEYJ220 M 22 OHM,J,1/8W R978 D0GB103JA057 M 10K OHM J 1/ R863 ERJ6GEYJ220 M 22 OHM,J,1/8W...