SERVICE MANUAL AE-5A CHASSIS MODEL MODEL COMMANDER DEST CHASSIS NO. COMMANDER DEST CHASSIS NO. KV-36FS70 KV-36FS70K RM-892 Europe SCC-Q41B-A RM-892 OIRT SCC-Q42A-A...
TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT, THESE COMPONENTS WITH SONY PARTS WHOSE PART NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LE NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUEL SUPPLEMENTS PUBLISHED BY SONY.
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l l a . s l . s l . s l . s l . s l e i l . s l t c i t c i s i l i n i WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
21 pin connector Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio output B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left) Output impedence : Less than 1kohm*...
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AE-5A SELF DIAGNOSTIC SOFTWARE The identification of errors within the AE-5A chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
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Error Detection Monitor Device acknowledge is used to check IIC errors. Device acknowledge is checked by sending an IIC start sequence during CRT power on. Each device is checked three times, if there is no acknowledge after each attempt, it will be regarded as an error. There are three steps to check for errors.
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2. Error Reader Display The error reader display is connected to the service connector to read actual error codes. The part number for the error reader display is S-188-900-10. Once an error has been detected it will then be displayed on the two digit error reader. The errors displayed refer to the following table.
SECTION 2 DISASSEMBLY 2-1. Rear Cover Removal 2-2. Speaker Connector Disconnection Remove the rear cover fixing screws indicated. Take care Before completely removing the rear cover disconnect the when removing the rear cover not to damage the speaker speaker connector which is located on the inside. cables [Disconnect the speaker connector] as speakers are fitted inside the rear cover.
2-4. Service Position 2-5. D1 Board Removal To remove the D1 Board release the clip circled and gently Position the PWB as indicated to access the solder side. To gain access to the D Board follow the instructions on page remove the board in a vertical direction.
2-8. Picture Tube Removal WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.
SECTION 3 SET-UP ADJUSTMENTS Carry out the adjustments in the following order : • When complete readjustment is necessary or a new picture tube is 3-1. Beam Landing. installed, carry out the following adjustments. 3-2. Convergence. • Unless there are specific instructions to the contrary, carry out 3-3.
Fig.3-4 Purity control Align both Purity magnets magnets Purity magnets to the vertical position Align pips on each magnet 3-2. Convergence (1) Screen centre convergence [Static convergence] Input a dot pattern signal from the pattern generator. Normalize the picture setting. [Moving vertically], adjust the V.STAT magnet so that the vertical red, green and blue dots coincide at the centre of the screen.
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Correction for HMC [Horizontal mis-convergence] and VMC HTIL correction can be performed by adding a THL correction [Vertical mis-convergence] by using the BMC [Hexapole] magnet. assembly to the Deflection yoke. a). HMC correction by BMC [Hexapole] magnet and movement of the electron beam.
Layout of each control 3-3. Focus Adjustment Receive a television broadcast signal. Normalize the picture setting. Purity magnet Adjust the focus control located on the flyback transformer to BMC (Hexaploe) magnet obtain the best focus at the centre of the screen. V STAT convergence magnet Bring only the centre area of the screen into focus, the magenta- Y-splitting axis correction magnet...
SECTION 4 CIRCUIT ADJUSTMENTS 4-1. Electrical Adjustments Service adjustments to this model can be performed using the supplied Remote Commander RM-892. How to enter into the Service Mode Turn on the main power switch of the set while pressing PROG + (plus) and PROG - (minus) buttons on the top control panel. PROGR CONTROL ‘TT’...
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Initialising Menu Basic Setting s i l Model Setting The menu contains a list with all the available models of this software to set up the TV set in an easy way. The selection of a model is setting data for its features and hardware resources which cannot be detected by the automatic power on H/W detection as well as a special model byte to get t l i f...
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c t i Table.4-5 l a i t i s c i l Table.4-7 Table.4-6 t l i Table.4-8...
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- r r p i l l r I Table.4-9 . r r . r r Table.4-11 l r t l r t Table.4-10 Table.4-12...
V SIZE V LIN t i s AFC V BOW V POS H POS t i s H SIZE H PIN CUSH H TILT l l o n i l n i l H UP COR AFC V ANGLE H LOWER COR Table.4-13 Deflection System Adjustment Enter into the service mode and select ‘Deflection’...
4-3. TEST MODE 2: Is available by pressing the ‘TEST’ button twice, OSD ‘TT’ appears. The functions described below are available by selecting the two numbers. To release the ‘Test mode 2’, press 0, 10, 20 ... twice or switch the TV set into Stand-by mode. Pressing the two Local Control buttons (+ and -) during power ON will also switch into ‘TT’...
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5-1. BLOCK DIAGRAMS (1) CN310 CN310 (1/2) (2/2) IC300 VP TEXT IN VP SUB OUT VP IN B VP OUT RED TEXT IN HP SUB OUT R IN B HP OUT HP TEXT IN V SUB OUT HP IN B V OUT GREEN TEXT IN U SUB OUT...
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5-1. BLOCK DIAGRAMS (2) TU1326 TU1350 (SUB-TUNER) CN1601 AGC MONITOR MONITOR STANDBY AC ON/OFF BUFFER QSS1 Q1328, TO D BOARD OVER VOLTAGE Q1329 CN6101 QSS2 IC1400 BUFFER I/O EXPANDER CVBS1 Q1326, OVER CURRENT PROT Q1327 BUFFER CVBS2 Q1328, OV PROT PORT 2 CN1801 CN1701...
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5-1. BLOCK DIAGRAMS (3) CN6601 (1/2) CN6622 ABL1 CN502 IC801 IC303 CN6601 (1/2) H PULSE SUB IN V PULSE SUB IN (2/2) VDOCLKIN SWITCH HD2OUT H PULSE SUB IN VP100 IC304 Q6104 V PULSE SUB IN XDSPVS Q6106 SUB A/D V SUB IN HP100 XDSPHS...
SECTION 6 EXPLODED VIEWS NOTE : • Items with no part number and no description are not • Items marked “ * “ are not stocked stocked because they are seldom required for routine since they are seldom required for service.
SECTION 7 ELECTRICAL PARTS LIST PARTS LISTING TABLE OF CONTENTS Page B3 BOARD COMPLETE Parts List : ....................112 BK BOARD COMPLETE Parts List : ....................119 F BOARD COMPLETE Parts List : ....................121 F1 BOARD COMPLETE Parts List : ....................
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C505 1-124-779-00 ELECT CHIP 10MF *A-1620-124-A B3 Board, Complete C507 1-124-779-00 ELECT CHIP 10MF <...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C607 1-163-021-91 CERAMIC CHIP 0.01MF C712 1-163-021-91 CERAMIC CHIP 0.01MF C608 1-163-021-91 CERAMIC CHIP 0.01MF C713 1-163-021-91 CERAMIC CHIP 0.01MF C609...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C829 1-163-021-91 CERAMIC CHIP 0.01MF FL502 1-233-504-21 FILTER, LOW PASS C834 1-163-038-91 CERAMIC CHIP 0.1MF FL503 1-233-504-21 FILTER, LOW PASS C835...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK IC506 8-759-640-16 IC TC7SET04F(TE85R) Q601 8-729-901-81 TRANSISTOR 2SC2412K-T-146-R IC601 8-759-398-47 IC CXD209OQ Q602 8-729-901-81 TRANSISTOR 2SC2412K-T-146-R IC602...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R504 1-216-295-91 SHORT R574 1-216-651-11 METAL CHIP 0.50% 1/10W R505 1-216-295-91 SHORT R575 1-216-625-11 METAL CHIP 0.50% 1/10W...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R658 1-216-049-91 RES,CHIP 1/10W R713 1-216-295-91 SHORT R659 1-216-025-91 RES,CHIP 1/10W R714 1-216-121-91 RES,CHIP 1/10W R660...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R865 1-216-009-91 RES,CHIP 1/10W R916 1-216-065-91 RES,CHIP 4.7K 5% 1/10W R866 1-216-009-91 RES,CHIP 1/10W R917 1-216-295-91 SHORT...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R2820 1-216-295-91 SHORT C306 1-104-664-11 ELECT 47MF R2822 1-216-295-91 SHORT C307 1-104-664-11 ELECT 47MF C308 1-126-933-11 ELECT...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < DIODE > Q337 8-729-120-28 TRANSISTOR 2SC1623-L5L6 Q339 8-729-120-28 TRANSISTOR 2SC1623-L5L6 D301 8-719-063-73 DIODE D1NL20U-TR Q340 8-729-216-22 TRANSISTOR 2SA1162-G...
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The components identified by shading and marked are critical for safety BK F Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R351 1-216-025-91 RES,CHIP 1/10W R408 1-216-295-91 SHORT R352 1-216-025-91 RES,CHIP 1/10W R411 1-216-049-91 RES,CHIP...
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The components identified by shading and marked are critical for safety F F1 A Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < SWITCH > C1134 1-126-961-11 ELECT 2.2MF C1135 1-164-004-11 CERAMIC CHIP 0.1MF S7601 £...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C1630 1-126-925-11 ELECT 470MF D1627 8-719-914-43 DIODE DAN202K C1631 1-126-925-11 ELECT 470MF D1630 8-719-500-70 DIODE D5S4M C1632...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK Q1202 8-729-901-81 TRANSISTOR 2SC2412K-T-146-R R1205 1-216-089-91 RES,CHIP 1/10W Q1204 8-729-901-81 TRANSISTOR 2SC2412K-T-146-R R1206 1-216-073-00 RES,CHIP 1/10W...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R1412 1-216-295-91 SHORT C9125 1-164-004-11 CERAMIC CHIP 0.1MF R1413 1-216-025-91 RES,CHIP 1/10W C9126 1-163-105-00 CERAMIC CHIP 33PF R1416...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < IC > R9112 1-216-025-91 RES,CHIP 1/10W R9113 1-216-033-00 RES,CHIP 1/10W IC9100 8-759-988-13 IC LM393PS R9114 1-216-083-00 RES,CHIP...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R9191 1-216-025-91 RES,CHIP 1/10W < CAPACITOR > R9192 1-216-025-91 RES,CHIP 1/10W R9193 1-216-097-91 RES,CHIP 100K 5% 1/10W...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < DIODE > R5302 1-535-303-00 LEAD,JUMPER (5.0MM) R5303 1-216-659-11 METAL CHIP 2.2K 0.50% 1/10W D5300 8-719-911-19 DIODE 1SS119-25 R5304...
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The components identified by shading and marked are critical for safety C D1 Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R5387 1-202-884-11 SOLID 820K 20% 1/2W C6254 1-136-177-00 MYLAR R5388 1-215-911-11 METAL OXIDE C6255 1-136-177-00 MYLAR...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C6479 1-126-967-11 ELECT 47MF IC6101 8-759-450-95 IC LM393N C6480 1-136-165-00 MYLAR 0.1MF IC6102 8-759-701-50 IC NJM3404AD C6481...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK Q6202 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R6126 1-216-037-00 RES,CHIP 1/10W Q6250 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R6127 1-216-663-11 METAL CHIP 3.3K 0.50% 1/10W...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R6190 1-216-057-00 RES,CHIP 2.2K 5% 1/10W R6287 1-216-085-00 RES,CHIP 1/10W R6191 1-215-925-11 METAL OXIDE R6288 1-216-049-91 RES,CHIP 1/10W...
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The components identified by shading and marked are critical for safety D1 D Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R6394 1-216-069-00 RES,CHIP 6.8K 5% 1/10W R6463 1-216-095-00 RES,CHIP 1/10W R6401 1-216-295-91 SHORT R6464...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C6627 1-164-644-11 CERAMIC 330PF 500V C6709 1-102-129-00 CERAMIC 0.01MF C6628 1-107-887-11 ELECT 10000MF C6710 1-130-785-11 MYLAR...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C6853 1-130-061-91 MYLAR 0.0015MF 630V D6625 8-719-991-33 DIODE 1SS133T-77 C6855 1-136-205-11 MYLAR 0.022MF 400V D6627...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < COIL > Q6805 8-729-025-19 TRANSISTOR IRFI740G Q6806 8-729-025-19 TRANSISTOR IRFI740G L6604 1-406-659-11 INDUCTOR 10UH Q6807...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R6609 1-249-413-11 CARBON 1/4W R6807 1-249-411-11 CARBON 1/4W R6610 £ 1-240-030-91 METAL 4.7M 5% 1/2W R6808...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R6886 1-215-477-00 METAL 220K 1% 1/4W C4330 1-137-581-11 FILM 0.1MF 100V R6887 1-215-461-00 METAL 1/4W C4331...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C4710 1-164-004-11 CERAMIC CHIP 0.1MF Q4315 1-801-806-11 TRANSISTOR DTC144EKA-T146 C4712 1-126-961-11 ELECT 2.2MF Q4316 8-729-120-28 TRANSISTOR 2SC1623-L5L6...
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The components identified by shading and marked are critical for safety E VM Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R4365 1-216-025-91 RES,CHIP 1/10W R4710 1-216-651-11 METAL CHIP 0.50% 1/10W R4366 1-216-025-91 RES,CHIP 1/10W...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK D5406 8-719-924-11 DIODE MTZJ-T-77-22 R5427 1-249-401-11 CARBON 1/4W R5428 1-249-413-11 CARBON 1/4W <...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK CN7999 *1-564-519-11 PLUG, CONNECTOR 4P C8215 1-163-243-11 CERAMIC CHIP 47PF *A-1648-030-A U Board, Complete C8216 1-126-933-11 ELECT 100MF...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C8308 1-115-340-11 CERAMIC CHIP 0.22MF C8423 1-163-021-91 CERAMIC CHIP 0.01MF C8309 1-126-961-11 ELECT 2.2MF C8424 1-115-340-11 CERAMIC CHIP 0.22MF...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK C8804 1-126-933-11 ELECT 100MF C8858 1-164-346-11 CERAMIC CHIP 1MF C8806 1-163-253-11 CERAMIC CHIP 120PF C8859 1-164-346-11 CERAMIC CHIP 1MF C8807...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK D8151 8-719-421-57 DIODE MA73-TX FL8308 1-236-071-11 ENCAPSULATED COMPONENT D8152 8-719-421-57 DIODE MA73-TX FL8401 1-236-071-11 ENCAPSULATED COMPONENT D8153...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK < TRANSISTOR > < RESISTOR > Q8100 8-729-120-28 TRANSISTOR 2SC1623-L5L6 JR8101 1-216-295-91 SHORT Q8101 8-729-120-28 TRANSISTOR 2SC1623-L5L6 JR8402...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R8208 1-216-037-00 RES,CHIP 1/10W R8306 1-216-083-00 RES,CHIP 1/10W R8209 1-216-659-11 METAL CHIP 2.2K 0.50% 1/10W R8307 1-216-049-91 RES,CHIP...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R8417 1-216-081-00 RES,CHIP 1/10W R8703 1-216-025-91 RES,CHIP 1/10W R8418 1-216-295-91 SHORT R8704 1-216-025-91 RES,CHIP 1/10W R8419...
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The components identified by shading and marked are critical for safety Replace only with the part number specified. REF. NO. PART.NO DESCRIPTION REMARK REF. NO. PART.NO DESCRIPTION REMARK R8871 1-216-049-91 RES,CHIP 1/10W R8932 1-216-049-91 RES,CHIP 1/10W R8872 1-216-057-00 RES,CHIP 2.2K 5% 1/10W R8933 1-216-089-91 RES,CHIP...