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Sony CDX-C880R Service Manual
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Sony CDX-C880R Service Manual

Sony CDX-C880R Service Manual

Fm/mw/lw compact disc player
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SERVICE MANUAL
CD player section
System
Compact disc digital audio
system
Signal-to-noise ratio
100 dB
Frequency response
10 - 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 - 108.0 MHz
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz
Usable sensitivity
8 dBf
Selectivity
75 dB at 400 kHz
50 dB at 200 kHz
Signal-to-noise ratio
65 dB (stereo),
68 dB (mono)
Harmonic distortion at 1 kHz
0.7% (stereo),
0.4% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 - 15,000 Hz
MW/LW
Tuning range
MW : 531 - 1,602 kHz
LW : 153 - 281 kHz
Aerial terminal
External aerial connector
Intermediate frequency 10.71 MHz / 450 kHz
MW : 30 µV
Sensitivity
LW : 50 µV
MICROFILM
CDX-C880R
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Power amplifier section
Outputs
Speaker impedance
Maximum power output 45 W × 4 (at 4 ohms)
General
Outputs
Tone controls
Power requirements
Dimensions
Mounting dimension
Mass
Supplied accessories
Design and specifications are subject to change without
notice.
FM/MW/LW COMPACT DISC PLAYER
– 1 –
AEP Model
UK Model
CDX-C780R
MG-363S-121
KSS-521A
Speaker outputs
(sure seal connectors)
4 - 8 ohms
Line outputs (4)
Power aerial relay
control lead
Power amplifier control
lead
Telephone ATT control
lead
Bass ±8 dB at 100 Hz
Treble ±8 dB at 10 kHz
12 V DC car battery
(negative ground)
Approx. 178 × 50 × 182 mm
(w/h/d)
Approx. 182 × 53 × 163 mm
(w/h/d)
Approx. 1.5 kg
Rotary commander (RM-X4V) (1)
Microphone (1)
Parts for installation and
connections (1 set)
Front panel case (1)

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Summary of Contents for Sony CDX-C880R

  • Page 1 CDX-C880R SERVICE MANUAL AEP Model UK Model Model Name Using Similar Mechanism CDX-C780R CD Drive Mechanism Type MG-363S-121 Optical Pick-up Name KSS-521A SPECIFICATIONS CD player section Power amplifier section System Compact disc digital audio Outputs Speaker outputs system (sure seal connectors)

  • Page 2: Table Of Contents

    4-9. Printed Wiring Boards –Main Section– ......53 THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. 4-10. Printed Wiring Boards –Display Section– ......57 REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE 4-11. Schematic Diagram –Display Section– ......61 PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR 4-12.
  • Page 3 SECTION 1 GENERAL This section is extracted from instruction manual. – 3 –...
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  • Page 14: Front Panel Assy

    SECTION 2 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 2-1. COVER 1 claw 4 cover 3 claws 2 claw 2-2. FRONT PANEL ASSY 3 Push the bearing (L). 2 Push the bearing (R). 4 front panel assy 1 Push the button (open).

  • Page 15: Sub Panel Assy

    2-3. SUB PANEL ASSY 7 CN804 4 claws 6 CN801 2 PTT 2.6x6 5 claw 1 PTT 2.6x6 8 sub panel assy 3 PTT 2.6x6 2-4. MECHANISM BLOCK 6 bracket (mechanism deck) 4 mechanism block 5 PTT 2.6x6 1 B 2.6x3 3 CN401 2 B 2.6x3 –...

  • Page 16: Main Board

    2-5. MAIN BOARD !¡ claw 9 CN901 0 claw 5 ground point screw (PTT 2.6x6) !™  CSV board 3 ground point screw 7 MAIN board (PTT 2.6x6) 6 ground point screw 4 bracket (super capacitor) (PTT 2.6x6) 8 sheet (insulating) 2 PTT 2.6x10 1 PTT 2.6x10 2-6.

  • Page 17: Chassis (T) Sub Assy

    2-7. CHASSIS (T) SUB ASSY 1 P 2x3 2 P 2x3 3 chassis (T) sub assy 2-8. LEVER ASSY 5 guide (disc) 6 lever (R) assy 3 tension spring (LR) 7 lever (L) assy 1 PS 2x4 2 DISC IN SW board 4 claws –...

  • Page 18: Servo Board

    2-9. SERVO BOARD 1 PS 2x5 2 PS 2x5 3 heat sink 7 CN2 0 SERVO board 4 CN4 5 CN5 8 P 2x3 6 PS 2x4 9 loading motor assy 2-10. ROLLER ASSY • When installing, take note of the positions arm (roller) and washers.

  • Page 19: Chassis (Op) (O/S) Assy

    2-11. CHASSIS (OP) (O/S) ASSY 6 chassis (OP) (O/S) assy 8 compression spring (FL) 1 tension spring (angle) 7 compression spring (FL) 4 Fit lever (D) in the direction of the arrow. 5 Turn loading ring in the direction of the arrow. 3 damper (T) 2 damper (T) 2-12.

  • Page 20: Electrical Adjustments

    SECTION 3 ELECTRICAL ADJUSTMENTS CD SECTION FM Auto Scan/Stop Level Adjustment Setting : CD section adjustments are done automatically in this set. SOURCE button : FM 0 dB = 1 µV TUNER SECTION FM RF signal Cautions during repair generator When the tuner unit is defective, replace it by a new one antenna terminal...
  • Page 21 FM Stereo Separation Adjustment (WIDE) FM Stereo Separation Adjustment (NARROW) Setting : Setting : SOURCE button : FM SOURCE button : FM FM RF signal FM RF signal generator generator level meter level meter antenna antenna terminal 10 k Ω terminal 10 k Ω...
  • Page 22 FM RDS S-Meter Adjustment MW Auto Scan/Stop Level Adjustment Setting : Setting : SOURCE button : FM SOURCE n MODE button : MW 30 Ω 15 pF FM RF signal generator antenna 65 pF terminal 0.01 µ F AM RF signal generator Carrier frequency : 98.00 MHz AM dummy...
  • Page 23 Adjustment Location : tuner unit (TU10) –set upper view– TU10 MW AUTO SCAN/ STOP LEVEL ADJ FM AUTO SCAN/ STOP LEVEL ADJ RV10 FM STEREO FM RDS S-METER SEPARATION ADJ (WIDE) FM STEREO SEPARATION ADJ (NARROW) – 23 –...

  • Page 24: Diagrams

    SECTION 4 DIAGRAMS 4-1. IC PIN DESCRIPTIONS • IC5 CXP84640-011Q (CD SYSTEM CONTROL) (SERVO BOARD) Pin No. Pin Name Pin Description 1 – 5 — Not used in this set. FP OPEN Front panel open detection input FP CLOSE Front panel close control output LINKOFF Bus interface link input (Not used in this set.) DRV OE...
  • Page 25 Pin No. Pin Name Pin Description BU.IN Back-up power detection input BUSON Bus on control input IN SW Disc in switch input (SW1) SELF SW Self switch input (SW2) TX CE EEPROM chip enable output SCK2 Sub Q read clock output Sub Q 80 bit, PCM peak and level data 16 bit input CD DATA CD signal process serial data output...
  • Page 26 • IC501 CXD2548R (DIGITAL SERVO, DIGITAL SIGNAL PROCESSOR) (SERVO BOARD) Pin No. Pin Name Pin Description SYSM System mute input (Not used.) RMUT1 R-ch, “0” detection output. (“H” : ON, “L” : OFF) (Not used.) LMUT2 L-ch, “0” detection output. (“H” : ON, “L” : OFF) (Not used.) CKOUT Master clock frequency division output (Not used.) VDD0...
  • Page 27 Pin No. Pin Name Pin Description ASY.O EFM full-swing output (“L” : VSS, “H” : VDD) Center voltage input Focus error signal input Sled error signal input Tracking error signal input Center error signal input RFDC RF signal input Condenser connection pin for LPF time constant of RF signal. ADIO OP amplifier output (Not used.) AVSS3...
  • Page 28 Pin No. Pin Name Pin Description AVSS2 — R-ch, Analog GND. ROUT2 R-ch, LINE output. (Not used.) AIN2 R-ch, OP amplifier input. (Not used.) AOUT2 R-ch, Analog output. (Not used.) AVDD2 — R-ch, Analog power supply. AVSS2 — R-ch, Analog GND. VSS0 —...
  • Page 29 • IC501 MB90574PFV-G-133-BND (SYSTEM CONTROL) (MAIN BOARD) Pin No. Pin Name Pin Description SEKOUT SEEK OUT output AF-SEEK AF SEEK output WIDE WIDE/NARROW select output ST-MONO Use a thing both as ST-IND display input and force MONO output. TUNMUTE Tuner mute output FM-ON FM ON output TU-ON...
  • Page 30 Pin No. Pin Name Pin Description RAMBU RAM reset detection input POWSEL Power select initial setting input EQ-SEL Equalizer connection with/without detection initial input TESTIN Test mode setting detection input DOORIND Door indicator output TIRPLAY Audio line select control output at CSV. 61, 62 SUB-SW1, 0 Simple SUB WOOFER control output 1, 0...
  • Page 31 Pin No. Pin Name Pin Description 112, 113 — Not used in this set. CD serial data output CD serial clock output CD serial latch output CSV-NAR Audio composition request signal input LEDON Front panel LED control output — POWON System power control output –...

  • Page 32: Circuit Boards Location

    4-2. CIRCUIT BOARDS LOCATION SUPER CAPACITOR board SERVO board DISC IN SW board tuner unit (TU10) LIMIT SW board LOAD SW board CSV board SUB board MAIN board KEY board RELAY board – 32 –...

  • Page 33: Block Diagram -Cd Section

    CDX-C880R 4-3. BLOCK DIAGRAM — CD SECTION — DIGITAL SERVO/ DRAM CONTROLLER OPTICAL PICK-UP RF AMP, LD-APC ERROR AMP D/A CONVERTER DIGITAL SIGNAL PROCESSOR LINE AMP KSS-521A IC501 IC401 IC403 MAIN 3 PD1 59 RFDC PCMD 9 DATI DATA 2 DATA...

  • Page 34: Block Diagram -Main Section

    CDX-C880R 4-4. BLOCK DIAGRAM — MAIN SECTION — LINE DRIVER IC207 CN201 TUNER UNIT L-CH FNTO1 ELECTRONIC VOLUME CN201 BUS AUDIO TU10 IC202 IC11 (ANTENNA) FRONT R-CH R-CH Q207 R-CH AM-ANT L-OUT LINE SW201 FM-ANT R-CH OUT/IN R-OUT (LINE OUT/IN)

  • Page 35: Block Diagram -Display Section

    CDX-C880R 4-5. BLOCK DIAGRAM — DISPLAY SECTION — CSV CONTROLLER CSV SRAM SYSTEM CONTROL LCD DRIVE IC501 (2/2) IC900 IC901 IC903 RESET BU5V DATA IC601 LCD900 SW801 D0–D7 RESET VLC5 RESET D501 Q501 COLOR VLC4 GREEN SELECT BUS INTERFACE BUS SO...
  • Page 36 • Waveforms (MODE:PLAY) Approx. 200mVp-p !¢ (TE) Approx. 620mVp-p !§ (FE) 1.2Vp-p !¶ (RFO) 2.6Vp-p 7.6µsec &ª (MDP) IC501 5.8Vp-p 22.7µsec *¶ (LRCK) IC501 5.7Vp-p 474nsec (¡ (BCK) IC501 3.2Vp-p Note: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics 16.89MHz and tantalums.

  • Page 37: Ic Block Diagrams

    • IC Block Diagrams IC1 CXA1791N-T4 IC601 BA6195FP-YT2 25 24 23 22 21 16 15 VREF LD AMP PD AMP 1.25V THERMAL SHUT DOWN 20 VCC DRIVER – – MUTE LEVEL SHIFT 19 APC ON – – – 18 RFI –...
  • Page 38 IC4 MB814400C-70PFTN IC551 LC89170M-TLM EXCK CPU INTERFACE WRITE DATA INPUT DATA OUTPUT SBSO DQSY CLOCK BUFFER BUFFER 32 WORD X 8 BIT GENERATOR DUAL PORT RAM CHECKER SRDT SCOR CLOCK WFCK SCLK GENERATOR 4M BIT COLUMN SENSE AMP MEMORY DECODER I/O GATE CELL TIMING...
  • Page 39 IC101 SAA6588 IC10 BU2624FV-E2 IIC-BUS PSWN XOUT SLAVE TRANSCEIVER PHASE SIGNAL PAUSE INTERFACE QUALITY DETECTOR REGISTER AFIN DETECTOR REFERENCE DIVIDER MAIN FMIN PRESCALER DAVN CLOCKED COUNT RDS/RDBS RDS/RDBS COMPARATOR DEMODULATOR DECODER VDDA VDDD VSSA VSSD POWER SUPPLY OSCI AND RESET SHIFT REGISTER LATCH OSCILLATOR AMIN...
  • Page 40 IC103 MSM6688GS TIMING DATA CONTROLLER MCU I/F REGISTER SADX CONTROLLER SADY BUSY PDWN STATUS TEST REGISTER TEST ACON ADDRESS TEST RSEL2 CONTROLLER MCUM RSEL1 ADPCM DGND ANALYZER/ AGND SYNTHESIZER TEST TEST 12BIT CIRCUIT TEST TEST 12BIT CIRCUIT 17 18 19 20 21 22 23 24 IC202 CXA1946BQ-T6 35 34 30 29 28 27 26...
  • Page 41 IC204 CXA1846N-T4 IC401 PCM1716E-BT2 20 19 13 12 11 LRCIN M/IIS SERIAL 8 x OVER MC/DM1 INPUT I/F – 8dB STEP 1dB STEP SAMPLING BCKIN MD/DM0 VOLUME VOLUME MODE DIGITAL MUTE CONTROL FILTER CLKO CRYSTAL & MODE FUNCTION CS/IWO CONTROLLER LATCH BUFFER LATCH...
  • Page 42 IC901 RSC-164 64–57 ADC MIX DACOUT ANALOG CONTROL EXTERNAL MEMORY INTERNAL ROM INTERFACE 32K x 8 32K x 8 high REGISTER SPACE PULSE WIDTH 384 bytes MODULATOR STACK SPACE TIMER 8 bytes XI 2 TIMER XO 2 TIMING AND CONTROL SLEEP POWER CONTROL...
  • Page 43 IC903 MSM534001E-14TSKFDR3 32 OE 31 A10 30 CE CONTROL MEMORY CELL MATRIX DECODER 524,288 X 8 ADDRESS BUFFER MULTIPLEXER DECODER OUTPUT BUFFER 29 D7 28 D6 27 D5 26 D4 25 D3 24 VSS 23 D2 22 D1 21 D0 20 A0 19 A1 18 A2...

  • Page 44: Exploded Views

    SECTION 5 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by number in the exploded views are not supplied. mark ! or dotted line with mark. Example : ! are critical for safety. •...

  • Page 45: Front Panel Section

    5-2. FRONT PANEL SECTION not supplied (KEY board) EL900 LCD900 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-022-329-01 BUTTON (SOURCE) * 63 3-022-327-01 PLATE (LCD), GROUND 3-022-322-01 KNOB 1-694-414-11 CONDUCTOR BOARD, CONNECTION 3-022-323-01 LEVER (SHUTTLE) * 65 3-022-328-01 ILLUMINATOR (LCD) 3-022-324-01 PLATE (SHUTTLE), LIGHT GUIDE...

  • Page 46: Cd Mechanism Section (1)

    5-3. CD MECHANISM SECTION (1) (MG-363S-121) M903 not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 101 1-659-836-11 DISC IN SW BOARD 3-931-902-04 ARM (ROLLER) * 102 A-3291-816-B CHASSIS (T) SUB ASSY 3-936-756-01 ROLLER (D) 3-931-909-01 SPRING (LR), TENSION 3-321-393-01 WASHER, STOPPER X-3371-501-1 LEVER (L) ASSY...

  • Page 47: Cd Mechanism Section (2)

    5-4. CD MECHANISM SECTION (2) (MG-363S-121) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-931-893-01 ARM, CHUCKING 3-931-914-01 SPRING (ANGLE), TENSION 3-931-897-01 DAMPER (T) * 159 A-3291-677-G CHASSIS (M) ASSY 3-931-879-02 LEVER (D) 3-931-883-01 SPRING (TR), TENSION * 154 3-913-404-11 RETAINER (DISC) 3-931-881-01 LEVER (LOCK)

  • Page 48: Cd Mechanism Section (3)

    5-5. CD MECHANISM SECTION (3) (MG-363S-121) M901 M902 The components identified by mark ! or dotted line with mark. ! are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 201...

  • Page 49: Electrical Parts List

    SECTION 6 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by the parts list may be different from the they are seldom required for routine service. mark ! or dotted line with mark. ! are critical for safety.
  • Page 50 DISC IN SW INVERTER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R915 1-216-826-11 METAL CHIP 2.7K 1/16W A-3313-646-A INVERTER BOARD, COMPLETE R916 1-216-821-11 METAL CHIP 1/16W ************************* R917 1-216-830-11 METAL CHIP 5.6K 1/16W R918 1-216-675-11 METAL CHIP 0.5% 1/10W <...
  • Page 51 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark KEY BOARD LSW905 1-762-620-21 SWITCH, KEY BOARD (WITH LED) (SHIFT) LSW906 1-762-620-21 SWITCH, KEY BOARD (WITH LED) (1) ********** LSW907 1-762-620-21 SWITCH, KEY BOARD (WITH LED) (2) 1-694-414-11 CONDUCTOR BOARD, CONNECTION LSW908 1-762-620-21 SWITCH, KEY BOARD (WITH LED) (3) 3-017-983-01 CUSHION (10) LSW909 1-762-620-21 SWITCH, KEY BOARD (WITH LED) (LIST/PTY)
  • Page 52 LIMIT SW LOAD SW MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R944 1-216-041-00 METAL CHIP 1/10W 1-104-665-11 ELECT 100uF R945 1-216-065-00 RES,CHIP 4.7K 1/10W 1-163-038-00 CERAMIC CHIP 0.1uF R946 1-216-089-00 RES,CHIP 1/10W 1-163-021-11 CERAMIC CHIP 0.01uF R947 1-216-089-00 RES,CHIP...
  • Page 53 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C109 1-163-135-00 CERAMIC CHIP 560PF C240 1-124-234-00 ELECT 22uF C110 1-163-038-00 CERAMIC CHIP 0.1uF C241 1-124-234-00 ELECT 22uF C111 1-164-161-11 CERAMIC CHIP 0.0022uF 10% 100V C242 1-104-953-11 ELECT 47uF C112 1-164-505-11 CERAMIC CHIP...
  • Page 54 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C295 1-104-955-11 ELECT 100uF C504 1-163-038-00 CERAMIC CHIP 0.1uF C296 1-104-955-11 ELECT 100uF C505 1-163-809-11 CERAMIC CHIP 0.047uF C297 1-164-506-11 CERAMIC CHIP 4.7uF C506 1-163-113-00 CERAMIC CHIP 68PF C298 1-163-021-11 CERAMIC CHIP...
  • Page 55 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 8-719-421-24 DIODE MA8039-H D818 8-719-404-49 DIODE MA111 D201 8-719-801-78 DIODE 1SS184 D819 8-719-400-20 DIODE MA152WA D202 8-719-421-24 DIODE MA8039-H D820 8-719-977-12 DIODE DTZ6.8B D203 8-719-404-49 DIODE MA111 D821 8-719-404-49 DIODE MA111 D204...
  • Page 56 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark JR102 1-163-141-00 CERAMIC CHIP 0.001uF Q601 8-729-106-68 TRANSISTOR 2SD1615A-GP Q602 8-729-931-41 TRANSISTOR FMC5 < COIL > Q604 8-729-120-28 TRANSISTOR 2SC1623-L5L6 Q608 8-729-120-28 TRANSISTOR 2SC1623-L5L6 1-414-398-11 INDUCTOR 10uH Q610 8-729-921-25 TRANSISTOR FMC2 1-414-398-11 INDUCTOR...
  • Page 57 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-216-057-00 METAL CHIP 2.2K 1/10W R229 1-216-097-00 RES,CHIP 100K 1/10W 1-216-089-00 RES,CHIP 1/10W R230 1-216-097-00 RES,CHIP 100K 1/10W R101 1-216-113-00 METAL CHIP 470K 1/10W R233 1-216-089-00 RES,CHIP 1/10W R102 1-216-057-00 METAL CHIP...
  • Page 58 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R288 1-216-081-00 METAL CHIP 1/10W R524 1-216-017-00 RES,CHIP 1/10W R289 1-216-081-00 METAL CHIP 1/10W R526 1-216-037-00 METAL CHIP 1/10W R290 1-216-083-00 METAL CHIP 1/10W R527 1-216-089-00 RES,CHIP 1/10W R291 1-216-083-00 METAL CHIP...
  • Page 59 MAIN RELAY SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R820 1-208-462-41 RES,CHIP 1/10W LED802 8-719-033-14 LED CL-170PG-CD-T (CD WINDOW) R822 1-216-049-11 RES,CHIP 1/10W LED803 8-719-033-14 LED CL-170PG-CD-T (CD WINDOW) LED804 8-719-038-07 LED CL-190PG-CD-T (6) <...
  • Page 60 SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C504 1-163-251-11 CERAMIC CHIP 100PF R110 1-216-057-00 METAL CHIP 2.2K 1/10W C505 1-164-182-11 CERAMIC CHIP 0.0033uF 10% R111 1-216-065-00 RES,CHIP 4.7K 1/10W C506 1-164-004-11 CERAMIC CHIP 0.1uF R112 1-216-065-00 RES,CHIP 4.7K...
  • Page 61 SERVO SUPER CAPACITOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R508 1-216-105-00 RES,CHIP 220K 1/10W MISCELLANEOUS R509 1-216-113-00 METAL CHIP 470K 1/10W *************** R510 1-216-061-00 METAL CHIP 3.3K 1/10W R511 1-216-073-00 METAL CHIP 1/10W 1-783-495-21 CORD (WITH CONNECTOR) (INVERTER) R519 1-216-081-00 METAL CHIP 1/10W...
  • Page 62 CDX-C880R Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************** HARDWARE LIST *************************************** ************** 3-009-613-21 FRAME 7-685-794-09 SCREW +PTT 2.6X10 (S) 3-386-828-01 SCREW, FITTING 7-685-792-09 SCREW +PTT 2.6X6 (S) * 253...

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