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A180-L37
User Manuals: ABB A180-L37 Battery Charger
Manuals and User Guides for ABB A180-L37 Battery Charger. We have
3
ABB A180-L37 Battery Charger manuals available for free PDF download: Operation Manual
ABB A180-L37 Operation Manual (138 pages)
Brand:
ABB
| Category:
Battery Charger
| Size: 25.04 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Warning Plates on the Turbocharger
15
Turbocharger Rating Plate
16
Periodic Check of the Pressure Vessels
17
Lifting of Loads
18
Prerequisites for Operation and Maintenance
19
Hazards During Operation and Maintenance
20
Safe Operation
22
Safe Maintenance
23
Product Description
29
1 Introduction
31
Essential Information
31
Registered Trademarks
31
Related Documents
31
Table 1: Related Documents
31
Layout and Function of the Turbocharger
32
Fig. 1: Layout and Function of the Turbocharger
32
Warning Plates on the Turbocharger
34
Fig. 2: Warning Plate Locations
34
Locations of the Rating Plates
35
Fig. 3: Locations of the Rating Plates
35
2 Removal and Installation
36
Turbocharger Weight
36
Removing the Turbocharger
36
Table 2: A100-L Weights
36
Fig. 4: Fitting Lifting Gear to Turbocharger
37
Installing the Turbocharger
38
Fig. 5: Placing the Turbocharger on the Bracket
38
Fig. 6: Compressor-End Foot
39
Fig. 7: Turbine-End Foot
39
Table 3: General Information about Fastening the Turbocharger
39
Table 4: Tightening Torques (Foot Screws)
40
Table 5: Tightening Angle (Foot Screws)
40
3 Commissioning
41
Oil Supply
41
Inspection Procedures
41
Commissioning after Taking out of Operation
43
4 Monitoring During Operation
44
Oil Pressure, Oil Temperature
44
Table 6: Lubricating Oil Pressure, Oil Inlet
44
Table 7: Lubricating Oil Temperature at the Inlet
44
Table 8: Lubricating Oil Temperature at the Outlet
45
Admissible Air Inlet Temperature
46
Turbocharger Speed
46
Fig. 8: Layout and Overview of the Speed Measurement System
46
Fig. 9: Replacing the Speed Sensor
48
Table 9: Tightening Torques (86505)
48
Low Pressure Measurement at the Filter Silencer
49
Fig. 10: U-Tube Manometer at the Filter Silencer
49
5 Operation and Service
50
Noise Emission
50
Service Work
51
Fig. 11: Noise Insulation, Bellows
51
Expected Replacement Intervals
55
Table 10: Expected Replacement Intervals for Turbocharger Parts
55
Table 11: Recommended Replacement Intervals for Turbocharger Parts
55
Flexible Turbocharger Cut-Out
56
Stopping the Engine
57
6 Periodic Maintenance
58
Foreword to Maintenance
58
Cleaning the Filter Silencer
59
Fig. 12: Layout and Overview of Filter Silencer
59
Changing the Filter Strip on the Filter Silencer Casing
61
Fig. 13: Dismantling Filter Ring Circumferential Part
61
Fig. 14: Opening Filter Ring Lock
61
Fig. 15: Attaching New Filter Ring
62
Fig. 16: Fitting New Filter Ring
62
Cleaning the Compressor During Operation
63
Fig. 17: Overview of Wet Cleaning of Compressor
65
Fig. 18: Filter Plug View
66
Table 12: Volume of Water Per Cleaning Process
66
Table 13: Tightening Torques (81125)
66
Cleaning the Turbine During Operation
67
Fig. 19: Overview of Dry Cleaning Device
68
Table 14: Amount of Granulate
70
Draining the Gas Outlet Casing
71
Fig. 20: Drain Pipe Diagram
71
7 Troubleshooting
72
Malfunctions When Starting
72
Table 15: Malfunctions When Starting - Delayed Start-Up
72
Table 16: Malfunctions When Starting - Vibrations
72
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
72
Malfunctions During Operation
73
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
73
Table 19: Malfunctions During Operation - Drop in Speed
73
Table 20: Malfunctions During Operation - Exhaust Gas Temperature too High
74
Table 21: Malfunctions During Operation - Charge Air Pressure too Low
74
Surging of the Turbocharger
75
Table 22: Malfunctions During Operation - Charge Air Pressure too High
75
Table 23: Surging of the Turbocharger
75
Malfunctions When Stopping
76
Table 24: Malfunctions When Stopping - Runout Noises
76
Table 25: Malfunctions When Stopping - Shortened Runout Time
76
Speed Measurement System
77
Table 26: Malfunctions of the Speed Measurement System
77
8 Disassembly and Assembly
78
Introduction
78
Weights of Assemblies
80
Fig. 21: Overview of Assembly Weights
80
Table 27: Weights of Assemblies [Kg]
80
Table 28: Weight of Wall Insert [Kg]
80
Disassembly and Assembly of the Filter Silencer Casing
81
Fig. 22: Overview of Filter Silencer Casing Disassembly and Assembly
81
Fig. 23: Fitting Filter Silencer Casing 1
82
Fig. 24: Fitting Filter Silencer Casing 2
83
Fig. 25: Fitting Filter Silencer Casing 3
83
Fig. 26: Fitting Filter Silencer Casing 4
84
Fig. 27: Fitting Filter Silencer Casing 5
84
Fig. 28: Fitting the Bellows
85
Table 29: Tightening Torques (Filter Silencer Screws)
85
Dismantling the Filter Silencer
86
Fig. 29: Dismantling the Filter Silencer
86
Fig. 30: Dismantling the Filter Silencer
87
Dismantling the Filter Silencer with Noise Package
88
Fig. 31: Dismantling the Filter Silencer with Noise Package
88
Dismantling Wall Insert and Diffuser
89
Fig. 32: Pressing off Compressor Casing
89
Fig. 33: Moving out Wall Insert
90
Fig. 34: Putting down Wall Insert
90
Fig. 35: Putting down Wall Insert
91
Fig. 36: Dismantling the Diffuser
92
Axial Clearance a Prior to Disassembly
93
Fig. 37: Measuring Axial Clearance a
93
Table 30: Admissible Axial Clearance a
93
Dismantling the Insulation, the Gas Inlet Casing and the Nozzle Ring (A175-L and Smaller)
94
Fig. 38: Removing the Insulation (A175-L and Smaller)
94
Fig. 39: Dismantling the Gas Inlet Casing (A175-L and Smaller) - Screwed Variant
95
Fig. 40: Dismantling the Gas Inlet Casing (175-L and Smaller) - Threaded Stud Variant
96
Table 31: Maximum Admissible Loosening Torque (51087)
96
Fig. 41: Dismantling the Nozzle Ring (A175-L and Smaller)
97
Dismantling the Gas Inlet Casing, Nozzle Ring (A180-L and Larger)
98
Fig. 42: Dismantling the Gas Inlet Casing (A180-L and Larger) - Screwed Variant
98
Fig. 43: Dismantling the Gas Inlet Casing (180-L and Larger) - Threaded Stud Variant
99
Table 32: Maximum Admissible Loosening Torque (51087)
99
Fig. 44: Fitting the Nozzle Ring Holder
100
Fig. 45: Dismantling the Nozzle Ring (A180-L and Larger)
101
Fig. 46: Putting down the Nozzle Ring (A180-L and Larger)
101
Fitting the Gas Inlet Casing, the Nozzle Ring and the Insulation (A175-L and Smaller)
102
Fig. 47: Fitting the Nozzle Ring (A175-L and Smaller)
102
Table 33: Tightening Torque (56014)
102
Fig. 48: Fitting the Gas Inlet Casing (A175-L and Smaller) - Screwed Variant
103
Table 34: Tightening Torque (61009)
103
Fig. 49: Fitting the Gas Inlet Casing (A175-L and Smaller) - Threaded Stud Variant
104
Table 35: Tightening Torque (51087)
104
Fig. 50: Fit Insulation
105
Fitting the Gas Inlet Casing, Nozzle Ring (A180-L and Larger)
106
Fig. 51: Looping Around the Nozzle Ring (A180-L and Larger)
106
Fig. 52: Fitting the Nozzle Ring (2) (A180-L and Larger)
107
Table 36: Tightening Torque (56014)
107
Fig. 53: Fitting the Gas Inlet Casing (A180-L and Larger) - Screwed Variant
108
Table 37: Tightening Torque (61009)
108
Fig. 54: Fitting the Gas Inlet Casing (A180-L and Larger) - Threaded Stud Variant
109
Table 38: Tightening Torque (51087)
109
Axial Clearance a after Assembly
110
Fig. 55: Measuring Axial Clearance a
110
Table 39: Admissible Axial Clearance a
110
Fitting Diffuser, Wall Insert
111
Fig. 56: Fitting the Diffuser
111
Table 40: Tightening Torque (77015)
111
Fig. 57: Positioning Wall Insert
112
Fig. 58: Fitting the Wall Insert
113
Table 41: Tightening Torque (72011)
113
Fitting the Filter Silencer
114
Fig. 59: Fitting the Filter Silencer
114
Table 42: Tightening Torque (72004)
114
Fig. 60: Fitting the Filter Silencer
115
Table 43: Tightening Torque (72004)
115
Fitting the Filter Silencer with Noise Package
116
Fig. 61: Fitting the Filter Silencer with Noise Package
116
Table 44: Tightening Torques (72004, 74043)
116
Table of Tightening Torques
118
Fig. 63: Overview of Speed Sensor Tightening Torque
118
Fig. 62: Overview of Tightening Torques
119
Table 45: Overview of Tightening Torques
119
Table 46: Tightening Torque, Insulation
119
9 Taking a Turbocharger out of Operation
120
Possible Emergency Repairs
120
Taking Defective Turbochargers out of Operation
121
Table 47: Bypass Procedure
121
Fig. 64: Locking the Rotor
122
Table 48: Tightening Torque
123
Fig. 65: Ensuring Clamping of the Cover Ring
124
Table 49: Required Washers (01)
124
Table 50: Tightening Torque (57005)
124
Fig. 66: Position of Cover Plates
125
10 Mothballing the Turbocharger
126
Taking the Engine out of Operation for up to 12 Months
126
Taking the Engine out of Operation for more than 12 Months
127
11 Disposing of Turbocharger Components
128
12 Spare Parts
129
Ordering Spare Parts
129
Table 51: Customer Spare Part Set (97070)
129
Table 52: Customer Spare Part Set (97071)
130
View of Turbocharger with Part Numbers
132
Fig. 67: View of Turbocharger with Part Numbers
132
Table 53: Turbocharger with Part Numbers
133
View of Cartridge Group with Part Numbers
134
Fig. 68: View of Cartridge Group with Part Numbers
134
Table 54: Cartridge Group with Part Numbers
135
Figures
136
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ABB A180-L37 Operation Manual (144 pages)
Brand:
ABB
| Category:
Battery Charger
| Size: 19.27 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
5
Purpose of the Manual
5
Symbols, Definitions
6
Storage of New Turbochargers and Spare Parts
8
Contact Information
10
Safety
11
CE Conformity
13
Introduction
13
Safety
13
Definition of Mandatory Signs
14
Definition of Safety Instructions
14
Intended Use
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
24
Product Description
31
1 Introduction
35
Essential Information
35
Registered Trademarks
35
Related Documents
35
Table 1 Related Documents
35
Layout and Function of the Turbocharger
36
Warning Plates on the Turbocharger
38
Locations of the Rating Plates
39
2 Removal and Installation
41
Turbocharger Weight
41
Removing the Turbocharger
41
Table 2 A100-L Weights
41
Installing the Turbocharger
43
Table 3 General Information about
44
Table 4 Tightening Torques (Foot Screws)
45
Table 5 Tightening Angle (Foot Screws)
45
Table 43 Tightening Torque
45
3 Commissioning
47
Oil Supply
47
Inspection Procedures
47
Commissioning after Taking out of Operation
49
4 Monitoring During Operation
51
Oil Pressure, Oil Temperature
51
Table 6 Lubricating Oil Pressure, Oil
51
Table 7 Lubricating Oil Temperature at
51
Table 8 Lubricating Oil Temperature at
52
Turbocharger Speed
53
Table 9 Tightening Torques (86505)
55
Low Pressure Measurement at the Filter Silencer
57
5 Operation and Service
59
Noise Emission
59
Service Work
60
Expected Replacement Intervals
64
Table 10 Expected Replacement Inter
64
Table 11 Recommended Replacement Intervals for Turbocharger Parts
64
Flexible Turbocharger Cut-Out
65
Stopping the Engine
66
6 Periodic Maintenance
67
Foreword to Maintenance
67
Cleaning the Filter Silencer
68
Changing the Filter Strip on the Filter Silencer Casing
70
Cleaning the Compressor During Operation
72
Table 12 Volume of Water Per Cleaning
75
Table 13 Tightening Torques (81125)
75
Cleaning the Turbine During Operation
76
Table 14 Amount of Granulate
79
Draining the Gas Outlet Casing
80
7 Troubleshooting
81
Malfunctions When Starting
81
Table 15 Malfunctions When Starting
81
Table 16 Malfunctions When Starting
81
Table 17 Malfunctions When Starting - Rubbing of Rotating Parts
81
Malfunctions During Operation
82
Table 18 Malfunctions During Operation - Lubricating Oil Pressure too Low
82
Table 19 Malfunctions During Operation - Speed Reductions
82
Table 20 Malfunctions During Operation - Exhaust Gas Temperature too High
83
Table 21 Malfunctions During Operation - Charge Air Pressure too Low
83
Surging of the Turbocharger
84
Table 22 Malfunctions During Operation - Charge Air Pressure too High
84
Table 23 Surging of the Turbocharger
84
Malfunctions When Stopping
85
Table 24 Malfunctions When Stopping - Noises During Run-Down
85
Table 25 Malfunctions When Stopping - Run-Down Time Shortened
85
Speed Measurement System
86
Table 26 Malfunctions of the Speed Measurement System
86
8 Disassembly and Assembly
87
Introduction
87
Weights of Assemblies
89
Table 27 Weights of Assemblies [Kg]
89
Table 28 Weight of Wall Insert [Kg]
89
Disassembly and Assembly of the Filter Silencer Casing
90
Table 29: Tightening Torques (Filter Silencer Screws)
94
Dismantling the Filter Silencer
95
Dismantling the Filter Silencer with Noise Package
96
Dismantling Wall Insert and Diffuser
97
Axial Clearance a Prior to Disassembly
101
Table 30 Admissible Axial Clearance a
101
Dismantling Insulation, Gas Inlet Casing and Nozzle Ring (A175-L and Smaller)
102
Dismantling the Gas Inlet Casing, Nozzle Ring (A180-L and Larger)
104
Fitting Gas Inlet Casing, Nozzle Ring and Insulation (A175-L and Smaller)
107
Table 31 Tightening Torque
107
Table 32 Tightening Torque
108
Fitting the Gas Inlet Casing, Nozzle Ring (A180-L and Larger)
110
Table 33 Tightening Torque
111
Table 34 Tightening Torque
112
Axial Clearance a after Assembly
113
Table 35 Admissible Axial Clearance a
113
Fitting Diffuser, Wall Insert
114
Table 36 Tightening Torque
114
Table 37 Tightening Torque
116
Fitting the Filter Silencer
117
Table 38 Tightening Torque
117
Fitting the Filter Silencer with Noise Package
118
Table 39 Tightening Torques
118
Table of Tightening Torques
120
Table 40 Overview of Tightening Torques
121
Table 41 Tightening Torque, Insulation
121
9 Taking a Turbocharger out of Operation
123
Possible Emergency Repairs
123
Shutting off Oil Supply to Defective Turbocharger
123
Table 42 Procedure for Taking out of
123
Procedure with One Installed Turbocharger
124
A165-L 0.32
126
A170-L 0.33
126
A175-L 0.38
126
A180-L 0.41
126
A185-L 0.43
126
A190-L 0.45
126
Table 44 Required Washers
126
Table 45 Tightening Torque
126
Procedure with Two or more Installed Turbochargers
128
10 Mothballing the Turbocharger
131
Taking the Engine out of Operation for up to 12 Months
131
Taking the Engine out of Operation for more than 12 Months
132
11 Disposing of Turbocharger Components
133
12 Spare Parts
135
Table 46 Customer Spare Part Set
135
Table 47 Turbocharger with Part Num
137
Table 48 Cartridge Group with Part
139
ABB A180-L37 Operation Manual (134 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 16.65 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
5
Purpose of the Manual
5
Symbols, Definitions
6
Storage of New Turbochargers and Spare Parts
8
Contact Information
10
Safety
11
CE Conformity
13
Introduction
13
Safety
13
Definition of Mandatory Signs
14
Definition of Safety Instructions
14
Intended Use
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
24
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1 Related Documents
33
Layout and Function of the Turbocharger
34
Warning Plates on the Turbocharger
36
Locations of the Rating Plates
37
Removal and Installation
39
Removing the Turbocharger
39
Table 2 Turbocharger Weights
39
Turbocharger Weight
39
Installing the Turbocharger
41
Table 3 General Information about
42
Table 4 Tightening Torques (Foot Screws)
43
Table 44 Tightening Torque
43
Table 5 Tightening Angle (Foot Screws)
43
Commissioning
45
Inspection Procedures
45
Oil Supply
45
Commissioning after Taking out of Operation
47
Monitoring During Operation
49
Oil Pressure, Oil Temperature
49
Table 6 Lubricating Oil Pressure, Oil
49
Table 7 Lubricating Oil Temperature at
49
Table 8 Lubricating Oil Temperature at
50
Turbocharger Speed
51
Table 9 Tightening Torques (86505)
53
Low Pressure Measurement at the Filter Silencer
54
Noise Emission
55
Operation and Service
55
Service Work
56
Expected Replacement Intervals
59
Flexible Turbocharger Cut-Out
60
Table 10 Expected Replacement Intervals for Turbocharger Parts
60
Table 11 Recommended Replacement Intervals for Turbocharger Parts
60
Stopping the Engine
61
Foreword to Maintenance
63
Periodic Maintenance
63
Cleaning the Filter Silencer
64
Changing the Filter Strip on the Filter Silencer Casing
66
Cleaning the Compressor During Operation
68
Table 12 Volume of Water Per Cleaning
71
Table 13 Tightening Torques (81125)
71
Cleaning the Turbine During Operation
72
Table 14 Amount of Granulate
75
Suppliers of Dry Cleaning Materials
76
Table 15 Supplier List for Dry Cleaning Materials
76
Draining the Gas Outlet Casing
77
Malfunctions When Starting
79
Table 16 Malfunctions When Starting
79
Table 17 Malfunctions When Starting
79
Table 18 Malfunctions When Starting - Rubbing of Rotating Parts
79
Troubleshooting
79
Malfunctions During Operation
80
Table 19 Malfunctions During Operation - Lubricating Oil Pressure too Low
80
Table 20 Malfunctions During Operation - Speed Reductions
80
Table 21 Malfunctions During Operation - Exhaust Gas Temperature too High
81
Table 22 Malfunctions During Operation - Charge Air Pressure too Low
81
Surging of the Turbocharger
82
Table 23 Malfunctions During Operation - Charge Air Pressure too High
82
Table 24 Surging of the Turbocharger
82
Malfunctions When Stopping
83
Table 25 Malfunctions When Stopping - Noises During Run-Down
83
Table 26 Malfunctions When Stopping - Run-Down Time Shortened
83
Speed Measurement System
84
Table 27 Malfunctions of the Speed Measurement System
84
Disassembly and Assembly
85
Introduction
85
Table 28 Weights of Assemblies [Kg]
87
Table 29 Weight of Wall Insert [Kg]
87
Weights of Assemblies
87
Disassembly and Assembly of the Filter Silencer Casing
88
Table 30 Tightening Torques
92
Dismantling and Fitting the Filter Silencer
93
Table 31 Tightening Torque
93
Dismantling Wall Insert and Diffuser
94
Axial Clearance a Prior to Disassembly
98
Table 32 Admissible Axial Clearance a
98
Dismantling the Gas Inlet Casing, Cover Ring, Nozzle Ring
99
Fitting the Nozzle Ring, Cover Ring, Gas Inlet Casing
103
Table 33 Tightening Torque
103
Table 34 Tightening Torque
104
Table 35 Tightening Torque
105
Table 36 Tightening Torque
107
Table 37 Tightening Torque (Insulation)
107
Axial Clearance a after Assembly
108
Table 38 Admissible Axial Clearance a
108
Fitting Diffuser, Wall Insert
109
Table 39 Tightening Torque
109
Table 40 Tightening Torque
111
Table of Tightening Torques
112
Table 41 Overview of Tightening Torques
113
Table 42 Tightening Torque, Insulation
113
Possible Emergency Repairs
115
Shutting off Oil Supply to Defective Turbocharger
115
Table 43 Procedure for Taking out of
115
Taking a Turbocharger out of Operation
115
Procedure with One Installed Turbocharger
116
Table 45 Required Washers
118
Table 46 Tightening Torque
118
Procedure with Two or more Installed Turbochargers
120
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
121
Taking the Engine out of Operation for more than 12 Months
122
Disposing of Turbocharger Components
123
Ordering Spare Parts
125
Spare Parts
125
Table 47 Customer Spare Part Set
125
View of Turbocharger with Part Numbers
126
Table 48 Turbocharger with Part
127
View of Cartridge Group with Part Numbers
128
Table 49 Cartridge Group with Part
129
Figures
131
Tables
133
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