Sign In
Upload
Manuals
Brands
ABB Manuals
Battery Charger
A265-L59
ABB A265-L59 Manuals
Manuals and User Guides for ABB A265-L59. We have
4
ABB A265-L59 manuals available for free PDF download: Operation Manual
ABB A265-L59 Operation Manual (140 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 22.75 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
24
Product Description
31
Essential Information
33
Introduction
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Fig. 1: Layout and Function of the Turbocharger
34
Layout and Function of the Turbocharger
34
Fig. 2: Warning Plate Locations
36
Warning Plates on the Turbocharger
36
Fig. 3: Locations of the Rating Plates
37
Locations of the Rating Plates
37
Removal and Installation
38
Removing the Turbocharger
38
Table 2: Total Weight
38
Turbocharger Weight
38
Fig. 4: Fitting the Lifting Gear
39
Fig. 5: Placing the Turbocharger
40
Installing the Turbocharger
40
Fig. 6: Compressor-End Foot
41
Fig. 7: Turbine-End Foot
41
Table 3: General Information about Fastening the Turbocharger
41
Table 4: Tightening Torques (Foot Screws)
42
Table 5: Tightening Angle (Foot Screws)
42
Commissioning
43
Inspection Procedures
43
Oil Supply
43
Commissioning after Taking out of Operation
45
Monitoring During Operation
46
Oil Pressure, Oil Temperature
46
Table 6: Lubricating Oil Pressure, Oil Inlet
46
Fig. 8: Oil Temperature at the Outlet
47
Table 7: Lubricating Oil Temperature at the Inlet
47
Table 8: Lubricating Oil Temperature at the Outlet
47
Admissible Air Inlet Temperature
49
Fig. 9: Layout and Overview of the Speed Measurement System
49
Turbocharger Speed
49
Fig. 10: Replacing the Speed Sensor
51
Table 9: Tightening Torques (86505)
51
Fig. 11: U-Tube Manometer at the Filter Silencer
52
Low Pressure Measurement at the Filter Silencer
52
Noise Emission
53
Operation and Service
53
Fig. 12: Noise Insulation, Bellows
54
Service Work
54
Expected Replacement Intervals
58
Table 10: Expected Replacement Intervals for Turbocharger Parts
58
Table 11: Recommended Replacement Intervals for Turbocharger Parts
58
Flexible Turbocharger Cut-Out
59
Stopping the Engine
60
Foreword to Maintenance
61
Periodic Maintenance
61
Cleaning the Filter Silencer
62
Fig. 13: Layout and Overview of Filter Silencer
62
Changing the Filter Strip on the Filter Silencer Casing
64
Fig. 14: Dismantling Filter Ring Circumferential Part
64
Fig. 15: Opening Filter Ring Lock
64
Fig. 16: Attaching New Filter Ring
65
Fig. 17: Fitting New Filter Ring
65
Cleaning the Compressor During Operation
66
Fig. 18: Overview of Wet Cleaning of Compressor
68
Fig. 19: Filter Plug View
69
Table 12: Volume of Water Per Cleaning Process
69
Table 13: Tightening Torques (81125)
69
Cleaning the Turbine During Operation
70
Fig. 20: Overview of Dry Cleaning Device
71
Table 14: Cleaning Parameters
73
Draining the Gas Outlet Casing
74
Fig. 21: Drain Pipe Diagram
74
Malfunctions When Starting
75
Table 15: Malfunctions When Starting - Delayed Start-Up
75
Table 16: Malfunctions When Starting - Vibrations
75
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
75
Troubleshooting
75
Malfunctions During Operation
76
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
76
Table 19: Malfunctions During Operation - Drop in Speed
76
Table 20: Malfunctions During Operation - Exhaust Gas Temperature too High
77
Table 21: Malfunctions During Operation - Charge Air Pressure too Low
77
Surging of the Turbocharger
78
Table 22: Malfunctions During Operation - Charge Air Pressure too High
78
Table 23: Surging of the Turbocharger
78
Malfunctions When Stopping
79
Table 24: Malfunctions When Stopping - Runout Noises
79
Table 25: Malfunctions When Stopping - Shortened Runout Time
79
Speed Measurement System
80
Table 26: Malfunctions of the Speed Measurement System
80
Disassembly and Assembly
82
Introduction
82
Fig. 22: Weights of Assemblies
84
Table 27: Weights of Assemblies [Kg]
84
Table 28: Weight of Wall Insert [Kg]
84
Weights of Assemblies
84
Disassembly and Assembly of the Filter Silencer Casing
85
Fig. 23: Dismantling the Filter Silencer Casing
85
Fig. 24: Fitting the Filter Silencer Casing
86
Fig. 25: Fitting the Filter Silencer Casing
87
Fig. 26: Fitting the Filter Silencer Casing
87
Fig. 27: Fitting the Filter Silencer Casing
88
Fig. 28: Fitting the Filter Silencer Casing
88
Fig. 29: Fitting the Bellows
89
Table 29: Tightening Torques (Filter Silencer Screws)
89
Dismantling the Filter Silencer
90
Fig. 30: Dismantling the Filter Silencer
90
Fig. 31: Dismantling the Filter Silencer
91
Dismantling Wall Insert and Diffuser
92
Fig. 33: Moving out Wall Insert
93
Fig. 34: Putting down Wall Insert
93
Fig. 36: Moving out Wall Insert
95
Fig. 37: Putting down Wall Insert
95
Fig. 38: Putting down Wall Insert
96
Fig. 39: Dismantling the Diffuser
97
Axial Clearance a Prior to Disassembly
98
Fig. 40: Measuring Axial Clearance a
98
Table 30: Axial Clearance a
98
Dismantling the Insulation (≤ A275-L)
99
Fig. 41: Removing the Insulation (A275-L and Smaller)
99
Dismantling the Gas Inlet Casing (≤ A275-L)
100
Fig. 42: Dismantling the Gas Inlet Casing (275-L and Smaller)
100
Table 31: Maximum Admissible Loosening Torque (51087)
100
Dismantling the Nozzle Ring (≤ A275-L)
101
Fig. 43: Dismantling the Nozzle Ring (A275-L and Smaller)
101
Dismantling the Gas Inlet Casing (A280-L)
102
Fig. 44: Dismantling the Gas Inlet Casing (A280-L)
102
Table 32: Maximum Admissible Loosening Torque (51087)
102
Dismantling the Nozzle Ring (A280-L)
103
Fig. 45: Fitting the Nozzle Ring Holder
103
Fig. 46: Dismantling the Nozzle Ring
104
Fig. 47: Put down the Nozzle Ring
104
Fig. 48: Fitting the Nozzle Ring (A275-L and Smaller)
105
Fitting the Nozzle Ring (≤ A275-L)
105
Table 33: Tightening Torque (56014)
105
Fig. 49: Fitting the Gas Outlet Casing (A275-L and Smaller)
106
Fitting the Gas Inlet Casing (≤ A275-L)
106
Table 34: Tightening Torque (51087)
106
Fig. 50: Fitting the Insulation (A275-L and Smaller)
107
Fitting the Insulation (≤ A275-L)
107
Fig. 51: Fitting the Nozzle Ring (A280-L)
108
Fitting the Nozzle Ring (A280-L)
108
Fig. 52: Attaching the Nozzle Ring (A280-L)
109
Table 35: Tightening Torque (56014)
109
Fig. 53: Fitting the Gas Inlet Casing (A280-L)
110
Fitting the Gas Inlet Casing (A280-L)
110
Table 36: Tightening Torque (51087)
110
Axial Clearance a after Assembly
111
Fig. 54: Measuring Axial Clearance a
111
Table 37: Axial Clearance a
111
Fig. 55: Fitting the Diffuser
112
Fitting the Diffuser
112
Table 38: Tightening Torque (77015)
112
Fig. 56: Positioning Wall Insert
113
Fitting Wall Insert
113
Fig. 57: Fitting the Wall Insert (A255-L
114
Table 39: Tightening Torque (72002)
114
Table 40: Tightening Torque (72004)
114
Fig. 58: Fitting the Wall Insert (A265-L
116
Table 41: Tightening Torque (72011)
116
Fitting the Filter Silencer
117
Fig. 59: Fitting the Filter Silencer
118
Table 42: Tightening Torque (72004)
118
Fig. 60: Fitting the Filter Silencer
119
Table 43: Tightening Torque (72004)
119
Fig. 62: Overview of Speed Sensor Tightening Torque
120
Table of Tightening Torques
120
Fig. 61: Overview of Tightening Torques
121
Table 44: Overview of Tightening Torques
121
Table 45: Tightening Torque, Insulation
121
Possible Emergency Repairs
122
Taking a Turbocharger out of Operation
122
Table 46: Bypass Procedure
123
Taking Defective Turbochargers out of Operation
123
Fig. 63: Locking the Rotor
124
Table 47: Tightening Torque B
125
Fig. 64: Ensuring Clamping of the Cover Ring
126
Table 48: Required Washers (01)
126
Table 49: Tightening Torque (57005)
126
Fig. 65: Position of Cover Plates
127
Mothballing the Turbocharger
129
Taking the Engine out of Operation for up to 12 Months
129
Taking the Engine out of Operation for more than 12 Months
130
Disposing of Turbocharger Components
131
Ordering Spare Parts
132
Spare Parts
132
Table 50: Customer Spare Part Set (97070)
132
Table 51: Customer Spare Part Set (97071)
133
Fig. 66: View of Turbocharger with Part Numbers
134
View of Turbocharger with Part Numbers
134
Table 52: Turbocharger with Part Numbers
135
Fig. 67: View of Cartridge Group with Part Numbers
136
View of Cartridge Group with Part Numbers
136
Table 53: Cartridge Group with Part Numbers
137
Figures
138
Advertisement
ABB A265-L59 Operation Manual (140 pages)
Turbocharging
Brand:
ABB
| Category:
Industrial Equipment
| Size: 22.75 MB
Table of Contents
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
12
Introduction
12
CE Conformity
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Deflagration on Gas Engines
15
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
24
Introduction
33
Essential Information
33
Registered Trademarks
33
Related Documents
33
Table 1: Related Documents
33
Layout and Function of the Turbocharger
34
Fig. 1: Layout and Function of the Turbocharger
34
Warning Plates on the Turbocharger
36
Fig. 2: Warning Plate Locations
36
Locations of the Rating Plates
37
Fig. 3: Locations of the Rating Plates
37
Removal and Installation
38
Turbocharger Weight
38
Removing the Turbocharger
38
Table 2: Total Weight
38
Fig. 4: Fitting the Lifting Gear
39
Installing the Turbocharger
40
Fig. 5: Placing the Turbocharger
40
Fig. 6: Compressor-End Foot
41
Fig. 7: Turbine-End Foot
41
Table 3: General Information about Fastening the Turbocharger
41
Table 4: Tightening Torques (Foot Screws)
42
Table 5: Tightening Angle (Foot Screws)
42
Commissioning
43
Oil Supply
43
Inspection Procedures
43
Commissioning after Taking out of Operation
45
Monitoring During Operation
46
Oil Pressure, Oil Temperature
46
Table 6: Lubricating Oil Pressure, Oil Inlet
46
Fig. 8: Oil Temperature at the Outlet
47
Table 7: Lubricating Oil Temperature at the Inlet
47
Table 8: Lubricating Oil Temperature at the Outlet
47
Admissible Air Inlet Temperature
49
Turbocharger Speed
49
Fig. 9: Layout and Overview of the Speed Measurement System
49
Fig. 10: Replacing the Speed Sensor
51
Table 9: Tightening Torques (86505)
51
Low Pressure Measurement at the Filter Silencer
52
Fig. 11: U-Tube Manometer at the Filter Silencer
52
Operation and Service
53
Noise Emission
53
Service Work
54
Fig. 12: Noise Insulation, Bellows
54
Expected Replacement Intervals
58
Table 10: Expected Replacement Intervals for Turbocharger Parts
58
Table 11: Recommended Replacement Intervals for Turbocharger Parts
58
Flexible Turbocharger Cut-Out
59
Stopping the Engine
60
Periodic Maintenance
61
Foreword to Maintenance
61
Cleaning the Filter Silencer
62
Fig. 13: Layout and Overview of Filter Silencer
62
Changing the Filter Strip on the Filter Silencer Casing
64
Fig. 14: Dismantling Filter Ring Circumferential Part
64
Fig. 15: Opening Filter Ring Lock
64
Fig. 16: Attaching New Filter Ring
65
Fig. 17: Fitting New Filter Ring
65
Cleaning the Compressor During Operation
66
Fig. 18: Overview of Wet Cleaning of Compressor
68
Fig. 19: Filter Plug View
69
Table 12: Volume of Water Per Cleaning Process
69
Table 13: Tightening Torques (81125)
69
Cleaning the Turbine During Operation
70
Fig. 20: Overview of Dry Cleaning Device
71
Table 14: Cleaning Parameters
73
Draining the Gas Outlet Casing
74
Fig. 21: Drain Pipe Diagram
74
Troubleshooting
75
Malfunctions When Starting
75
Table 15: Malfunctions When Starting - Delayed Start-Up
75
Table 16: Malfunctions When Starting - Vibrations
75
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
75
Malfunctions During Operation
76
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
76
Table 19: Malfunctions During Operation - Drop in Speed
76
Table 20: Malfunctions During Operation - Exhaust Gas Temperature too High
77
Table 21: Malfunctions During Operation - Charge Air Pressure too Low
77
Surging of the Turbocharger
78
Table 22: Malfunctions During Operation - Charge Air Pressure too High
78
Table 23: Surging of the Turbocharger
78
Malfunctions When Stopping
79
Table 24: Malfunctions When Stopping - Runout Noises
79
Table 25: Malfunctions When Stopping - Shortened Runout Time
79
Speed Measurement System
80
Table 26: Malfunctions of the Speed Measurement System
80
Disassembly and Assembly
82
Introduction
82
Weights of Assemblies
84
Fig. 22: Weights of Assemblies
84
Table 27: Weights of Assemblies [Kg]
84
Table 28: Weight of Wall Insert [Kg]
84
Disassembly and Assembly of the Filter Silencer Casing
85
Fig. 23: Dismantling the Filter Silencer Casing
85
Fig. 24: Fitting the Filter Silencer Casing
86
Fig. 25: Fitting the Filter Silencer Casing
87
Fig. 26: Fitting the Filter Silencer Casing
87
Fig. 27: Fitting the Filter Silencer Casing
88
Fig. 28: Fitting the Filter Silencer Casing
88
Fig. 29: Fitting the Bellows
89
Table 29: Tightening Torques (Filter Silencer Screws)
89
Dismantling the Filter Silencer
90
Fig. 30: Dismantling the Filter Silencer
90
Fig. 31: Dismantling the Filter Silencer
91
Dismantling Wall Insert and Diffuser
92
Fig. 33: Moving out Wall Insert
93
Fig. 34: Putting down Wall Insert
93
Fig. 36: Moving out Wall Insert
95
Fig. 37: Putting down Wall Insert
95
Fig. 38: Putting down Wall Insert
96
Fig. 39: Dismantling the Diffuser
97
Axial Clearance a Prior to Disassembly
98
Fig. 40: Measuring Axial Clearance a
98
Table 30: Axial Clearance a
98
Dismantling the Insulation (≤ A275-L)
99
Fig. 41: Removing the Insulation (A275-L and Smaller)
99
Dismantling the Gas Inlet Casing (≤ A275-L)
100
Fig. 42: Dismantling the Gas Inlet Casing (275-L and Smaller)
100
Table 31: Maximum Admissible Loosening Torque (51087)
100
Dismantling the Nozzle Ring (≤ A275-L)
101
Fig. 43: Dismantling the Nozzle Ring (A275-L and Smaller)
101
Dismantling the Gas Inlet Casing (A280-L)
102
Fig. 44: Dismantling the Gas Inlet Casing (A280-L)
102
Table 32: Maximum Admissible Loosening Torque (51087)
102
Dismantling the Nozzle Ring (A280-L)
103
Fig. 45: Fitting the Nozzle Ring Holder
103
Fig. 46: Dismantling the Nozzle Ring
104
Fig. 47: Put down the Nozzle Ring
104
Fitting the Nozzle Ring (≤ A275-L)
105
Fig. 48: Fitting the Nozzle Ring (A275-L and Smaller)
105
Table 33: Tightening Torque (56014)
105
Fitting the Gas Inlet Casing (≤ A275-L)
106
Fig. 49: Fitting the Gas Outlet Casing (A275-L and Smaller)
106
Table 34: Tightening Torque (51087)
106
Fitting the Insulation (≤ A275-L)
107
Fig. 50: Fitting the Insulation (A275-L and Smaller)
107
Fitting the Nozzle Ring (A280-L)
108
Fig. 51: Fitting the Nozzle Ring (A280-L)
108
Fig. 52: Attaching the Nozzle Ring (A280-L)
109
Table 35: Tightening Torque (56014)
109
Fitting the Gas Inlet Casing (A280-L)
110
Fig. 53: Fitting the Gas Inlet Casing (A280-L)
110
Table 36: Tightening Torque (51087)
110
Axial Clearance a after Assembly
111
Fig. 54: Measuring Axial Clearance a
111
Table 37: Axial Clearance a
111
Fitting the Diffuser
112
Fig. 55: Fitting the Diffuser
112
Table 38: Tightening Torque (77015)
112
Fitting Wall Insert
113
Fig. 56: Positioning Wall Insert
113
Fig. 57: Fitting the Wall Insert (A255-L
114
Table 39: Tightening Torque (72002)
114
Table 40: Tightening Torque (72004)
114
Fig. 58: Fitting the Wall Insert (A265-L
116
Table 41: Tightening Torque (72011)
116
Fitting the Filter Silencer
117
Fig. 59: Fitting the Filter Silencer
118
Table 42: Tightening Torque (72004)
118
Fig. 60: Fitting the Filter Silencer
119
Table 43: Tightening Torque (72004)
119
Table of Tightening Torques
120
Fig. 62: Overview of Speed Sensor Tightening Torque
120
Fig. 61: Overview of Tightening Torques
121
Table 44: Overview of Tightening Torques
121
Table 45: Tightening Torque, Insulation
121
Taking a Turbocharger out of Operation
122
Possible Emergency Repairs
122
Taking Defective Turbochargers out of Operation
123
Table 46: Bypass Procedure
123
Fig. 63: Locking the Rotor
124
Table 47: Tightening Torque B
125
Fig. 64: Ensuring Clamping of the Cover Ring
126
Table 48: Required Washers (01)
126
Table 49: Tightening Torque (57005)
126
Fig. 65: Position of Cover Plates
127
Mothballing the Turbocharger
129
Taking the Engine out of Operation for up to 12 Months
129
Taking the Engine out of Operation for more than 12 Months
130
Disposing of Turbocharger Components
131
Spare Parts
132
Ordering Spare Parts
132
Table 50: Customer Spare Part Set (97070)
132
Table 51: Customer Spare Part Set (97071)
133
View of Turbocharger with Part Numbers
134
Fig. 66: View of Turbocharger with Part Numbers
134
Table 52: Turbocharger with Part Numbers
135
View of Cartridge Group with Part Numbers
136
Fig. 67: View of Cartridge Group with Part Numbers
136
Table 53: Cartridge Group with Part Numbers
137
Figures
138
ABB A265-L59 Operation Manual (136 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 24.49 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Warning Plates on the Turbocharger
15
Turbocharger Rating Plate
16
Periodic Check of the Pressure Vessels
17
Lifting of Loads
18
Prerequisites for Operation and Maintenance
19
Hazards During Operation and Maintenance
20
Safe Operation
22
Safe Maintenance
23
Product Description
29
Essential Information
31
Introduction
31
Registered Trademarks
31
Related Documents
31
Table 1: Related Documents
31
Fig. 1: Layout and Function of the Turbocharger
32
Layout and Function of the Turbocharger
32
Fig. 2: Warning Plate Locations
34
Warning Plates on the Turbocharger
34
Fig. 3: Locations of the Rating Plates
35
Locations of the Rating Plates
35
Removal and Installation
36
Removing the Turbocharger
36
Table 2: Weights A200-L with Filter Silencer
36
Turbocharger Weight
36
Fig. 4: Fitting Lifting Gear to Turbocharger
37
Fig. 5: Placing the Turbocharger on the Bracket
38
Installing the Turbocharger
38
Fig. 6: Compressor-End Foot
39
Fig. 7: Turbine-End Foot
39
Table 3: General Information about Fastening the Turbocharger
39
Table 4: Tightening Torques (Foot Screws)
40
Table 5: Tightening Angle (Foot Screws)
40
Commissioning
41
Inspection Procedures
41
Oil Supply
41
Commissioning after Taking out of Operation
43
Monitoring During Operation
44
Oil Pressure, Oil Temperature
44
Table 6: Lubricating Oil Pressure, Oil Inlet
44
Table 7: Lubricating Oil Temperature at the Inlet
44
Table 8: Lubricating Oil Temperature at the Outlet
45
Admissible Air Inlet Temperature
46
Fig. 8: Layout and Overview of the Speed Measurement System
46
Turbocharger Speed
46
Fig. 9: Replacing the Speed Sensor
48
Table 9: Tightening Torques (86505)
48
Fig. 10: U-Tube Manometer at the Filter Silencer
49
Low Pressure Measurement at the Filter Silencer
49
Noise Emission
50
Operation and Service
50
Fig. 11: Noise Insulation, Bellows
51
Service Work
51
Expected Replacement Intervals
55
Table 10: Expected Replacement Intervals for Turbocharger Parts
55
Table 11: Recommended Replacement Intervals for Turbocharger Parts
55
Flexible Turbocharger Cut-Out
56
Stopping the Engine
57
Foreword to Maintenance
58
Periodic Maintenance
58
Cleaning the Filter Silencer
59
Fig. 12: Layout and Overview of Filter Silencer
59
Changing the Filter Strip on the Filter Silencer Casing
61
Fig. 13: Dismantling Filter Ring Circumferential Part
61
Fig. 14: Opening Filter Ring Lock
61
Fig. 15: Attaching New Filter Ring
62
Fig. 16: Fitting New Filter Ring
62
Cleaning the Compressor During Operation
63
Fig. 17: Overview of Wet Cleaning of Compressor
65
Fig. 18: Filter Plug View
66
Table 12: Volume of Water Per Cleaning Process
66
Table 13: Tightening Torques (81125)
66
Cleaning the Turbine During Operation
67
Fig. 19: Overview of Dry Cleaning Device
68
Table 14: Cleaning Parameters
70
Draining the Gas Outlet Casing
71
Fig. 20: Drain Pipe Diagram
71
Malfunctions When Starting
72
Table 15: Malfunctions When Starting - Delayed Start-Up
72
Table 16: Malfunctions When Starting - Vibrations
72
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
72
Troubleshooting
72
Malfunctions During Operation
73
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
73
Table 19: Malfunctions During Operation - Drop in Speed
73
Table 20: Malfunctions During Operation - Exhaust Gas Temperature too High
74
Table 21: Malfunctions During Operation - Charge Air Pressure too Low
74
Surging of the Turbocharger
75
Table 22: Malfunctions During Operation - Charge Air Pressure too High
75
Table 23: Surging of the Turbocharger
75
Malfunctions When Stopping
76
Table 24: Malfunctions When Stopping - Runout Noises
76
Table 25: Malfunctions When Stopping - Shortened Runout Time
76
Speed Measurement System
77
Table 26: Malfunctions of the Speed Measurement System
77
Disassembly and Assembly
78
Introduction
78
Fig. 21: Overview of Assembly Weights
80
Table 27: Weights of Assemblies [Kg]
80
Table 28: Weight of Wall Insert [Kg]
80
Weights of Assemblies
80
Disassembly and Assembly of the Filter Silencer Casing
81
Fig. 22: Overview of Filter Silencer Casing Disassembly and Assembly
81
Fig. 23: Fitting Filter Silencer Casing 1
82
Fig. 24: Fitting Filter Silencer Casing 2
83
Fig. 25: Fitting Filter Silencer Casing 3
83
Fig. 26: Fitting Filter Silencer Casing 4
84
Fig. 27: Fitting Filter Silencer Casing 5
84
Fig. 28: Fitting the Bellows
85
Table 29: Tightening Torques (Filter Silencer Screws)
85
Dismantling the Filter Silencer
86
Fig. 29: Dismantling the Filter Silencer
86
Fig. 30: Dismantling the Filter Silencer
87
Dismantling Wall Insert and Diffuser
88
Fig. 31: Pressing off Compressor Casing
88
Fig. 32: Moving out Wall Insert
89
Fig. 33: Putting down Wall Insert
89
Fig. 34: Putting down Wall Insert
90
Fig. 35: Dismantling the Diffuser
91
Axial Clearance a Prior to Disassembly
92
Fig. 36: Measuring Axial Clearance a
92
Table 30: Admissible Axial Clearance a
92
Dismantling the Insulation, the Gas Inlet Casing and the Nozzle Ring (A275-L and Smaller)
93
Fig. 37: Removing the Insulation (A275-L and Smaller)
93
Fig. 38: Dismantling the Gas Inlet Casing (A275-L and Smaller) - Screwed Variant
94
Fig. 39: Dismantling the Gas Inlet Casing (275-L and Smaller) - Threaded Stud Variant
95
Table 31: Maximum Admissible Loosening Torque (51087)
95
Fig. 40: Dismantling the Nozzle Ring (A275-L and Smaller)
96
Dismantling the Gas Inlet Casing, Nozzle Ring (A280-L)
97
Fig. 41: Dismantling the Gas Inlet Casing (A280-L) - Screwed Variant
97
Fig. 42: Dismantling the Gas Inlet Casing (A280-L) - Threaded Stud Variant
98
Table 32: Maximum Admissible Loosening Torque (51087)
98
Fig. 43: Fitting the Nozzle Ring Holder (A280-L)
99
Fig. 44: Dismantling the Nozzle Ring (A280-L)
100
Fig. 45: Putting down the Nozzle Ring (A280-L)
100
Fig. 46: Fitting the Nozzle Ring (A275-L and Smaller)
101
Fitting Gas Inlet Casing, Nozzle Ring, Insulation (A275-L and Smaller)
101
Table 33: Tightening Torque (56014)
101
Fig. 47: Fitting the Gas Inlet Casing (A275-L and Smaller) - Screwed Variant
102
Table 34: Tightening Torque (61009)
102
Fig. 48: Fitting the Gas Inlet Casing (A275-L and Smaller) - Threaded Stud Variant
103
Table 35: Tightening Torque (51087)
103
Fig. 49: Fitting the Insulation (A275-L and Smaller)
104
Fig. 50: Fitting the Nozzle Ring (A280-L)
105
Fitting the Gas Inlet Casing, Nozzle Ring (A280-L)
105
Fig. 51: Attaching the Nozzle Ring (A280-L)
106
Table 36: Tightening Torque (56014)
106
Fig. 52: Fitting the Gas Inlet Casing (A280-L) - Screwed Variant
107
Table 37: Tightening Torque (61009)
107
Fig. 53: Fitting the Gas Inlet Casing (A280-L) - Screwed Variant
108
Table 38: Tightening Torque (51087)
108
Axial Clearance a after Assembly
109
Fig. 54: Measuring Axial Clearance a
109
Table 39: Admissible Axial Clearance a
109
Fig. 55: Fitting the Diffuser
110
Fitting Diffuser, Wall Insert
110
Table 40: Tightening Torque (77015)
110
Fig. 56: Positioning Wall Insert
111
Fig. 57: Fitting the Wall Insert
112
Table 41: Tightening Torque (72011)
112
Fig. 58: Fitting the Filter Silencer
113
Fitting the Filter Silencer
113
Table 42: Tightening Torque (72004)
113
Fig. 59: Fitting the Filter Silencer
114
Table 43: Tightening Torque (72004)
114
Fig. 60: Overview of Tightening Torques
116
Fig. 61: Overview of Speed Sensor Tightening Torque
116
Table of Tightening Torques
116
Table 44: Overview of Tightening Torques
117
Table 45: Tightening Torque, Insulation
117
Possible Emergency Repairs
118
Shutting off Oil Supply to Defective Turbocharger
118
Table 46: Procedure for Taking out of Operation
118
Taking a Turbocharger out of Operation
118
Procedure with One Installed Turbocharger
119
Fig. 62: Locking the Rotor
120
Table 47: Tightening Torques (Locking Device)
121
Fig. 63: Ensuring Clamping of the Cover Ring
122
Table 48: Required Washers (01)
122
Table 49: Tightening Torque (57005)
122
Fig. 64: Position of Cover Plates
123
Procedure with Two or more Installed Turbochargers
123
Mothballing the Turbocharger
126
Taking the Engine out of Operation for up to 12 Months
126
Taking the Engine out of Operation for more than 12 Months
127
Disposing of Turbocharger Components
128
Ordering Spare Parts
129
Spare Parts
129
Table 50: Customer Spare Part Set (97070)
129
Fig. 65: View of Turbocharger with Part Numbers
130
View of Turbocharger with Part Numbers
130
Table 51: Turbocharger with Part Numbers
131
Fig. 66: View of Cartridge Group with Part Numbers
132
View of Cartridge Group with Part Numbers
132
Table 52: Cartridge Group with Part Numbers
133
Figures
134
Advertisement
ABB A265-L59 Operation Manual (136 pages)
Brand:
ABB
| Category:
Battery Charger
| Size: 24.51 MB
Table of Contents
Introduction
3
Table of Contents
3
Introduction
4
Purpose of the Manual
4
Symbols, Definitions
5
Storage of New Turbochargers and Spare Parts
7
Contact Information
9
Safety
11
CE Conformity
12
Introduction
12
Safety
12
Definition of Mandatory Signs
13
Definition of Safety Instructions
13
Intended Use
14
Warning Plates on the Turbocharger
15
Turbocharger Rating Plate
16
Periodic Check of the Pressure Vessels
17
Lifting of Loads
18
Prerequisites for Operation and Maintenance
19
Hazards During Operation and Maintenance
20
Safe Operation
22
Safe Maintenance
23
Product Description
29
1 Introduction
31
Essential Information
31
Registered Trademarks
31
Related Documents
31
Table 1: Related Documents
31
Layout and Function of the Turbocharger
32
Fig. 1: Layout and Function of the Turbocharger
32
Warning Plates on the Turbocharger
34
Fig. 2: Warning Plate Locations
34
Locations of the Rating Plates
35
Fig. 3: Locations of the Rating Plates
35
2 Removal and Installation
36
Turbocharger Weight
36
Removing the Turbocharger
36
Table 2: Weights A200-L with Filter Silencer
36
Fig. 4: Fitting Lifting Gear to Turbocharger
37
Installing the Turbocharger
38
Fig. 5: Placing the Turbocharger on the Bracket
38
Fig. 6: Compressor-End Foot
39
Fig. 7: Turbine-End Foot
39
Table 3: General Information about Fastening the Turbocharger
39
Table 4: Tightening Torques (Foot Screws)
40
Table 5: Tightening Angle (Foot Screws)
40
3 Commissioning
41
Oil Supply
41
Inspection Procedures
41
Commissioning after Taking out of Operation
43
4 Monitoring During Operation
44
Oil Pressure, Oil Temperature
44
Table 6: Lubricating Oil Pressure, Oil Inlet
44
Table 7: Lubricating Oil Temperature at the Inlet
44
Table 8: Lubricating Oil Temperature at the Outlet
45
Admissible Air Inlet Temperature
46
Turbocharger Speed
46
Fig. 8: Layout and Overview of the Speed Measurement System
46
Fig. 9: Replacing the Speed Sensor
48
Table 9: Tightening Torques (86505)
48
Low Pressure Measurement at the Filter Silencer
49
Fig. 10: U-Tube Manometer at the Filter Silencer
49
5 Operation and Service
50
Noise Emission
50
Service Work
51
Fig. 11: Noise Insulation, Bellows
51
Expected Replacement Intervals
55
Table 10: Expected Replacement Intervals for Turbocharger Parts
55
Table 11: Recommended Replacement Intervals for Turbocharger Parts
55
Flexible Turbocharger Cut-Out
56
Stopping the Engine
57
6 Periodic Maintenance
58
Foreword to Maintenance
58
Cleaning the Filter Silencer
59
Fig. 12: Layout and Overview of Filter Silencer
59
Changing the Filter Strip on the Filter Silencer Casing
61
Fig. 13: Dismantling Filter Ring Circumferential Part
61
Fig. 14: Opening Filter Ring Lock
61
Fig. 15: Attaching New Filter Ring
62
Fig. 16: Fitting New Filter Ring
62
Cleaning the Compressor During Operation
63
Fig. 17: Overview of Wet Cleaning of Compressor
65
Fig. 18: Filter Plug View
66
Table 12: Volume of Water Per Cleaning Process
66
Table 13: Tightening Torques (81125)
66
Cleaning the Turbine During Operation
67
Fig. 19: Overview of Dry Cleaning Device
68
Table 14: Cleaning Parameters
70
Draining the Gas Outlet Casing
71
Fig. 20: Drain Pipe Diagram
71
7 Troubleshooting
72
Malfunctions When Starting
72
Table 15: Malfunctions When Starting - Delayed Start-Up
72
Table 16: Malfunctions When Starting - Vibrations
72
Table 17: Malfunctions When Starting - Rubbing of Rotating Parts
72
Malfunctions During Operation
73
Table 18: Malfunctions During Operation - Lubricating Oil Pressure too Low
73
Table 19: Malfunctions During Operation - Drop in Speed
73
Table 20: Malfunctions During Operation - Exhaust Gas Temperature too High
74
Table 21: Malfunctions During Operation - Charge Air Pressure too Low
74
Surging of the Turbocharger
75
Table 22: Malfunctions During Operation - Charge Air Pressure too High
75
Table 23: Surging of the Turbocharger
75
Malfunctions When Stopping
76
Table 24: Malfunctions When Stopping - Runout Noises
76
Table 25: Malfunctions When Stopping - Shortened Runout Time
76
Speed Measurement System
77
Table 26: Malfunctions of the Speed Measurement System
77
8 Disassembly and Assembly
78
Introduction
78
Weights of Assemblies
80
Fig. 21: Overview of Assembly Weights
80
Table 27: Weights of Assemblies [Kg]
80
Table 28: Weight of Wall Insert [Kg]
80
Disassembly and Assembly of the Filter Silencer Casing
81
Fig. 22: Overview of Filter Silencer Casing Disassembly and Assembly
81
Fig. 23: Fitting Filter Silencer Casing 1
82
Fig. 24: Fitting Filter Silencer Casing 2
83
Fig. 25: Fitting Filter Silencer Casing 3
83
Fig. 26: Fitting Filter Silencer Casing 4
84
Fig. 27: Fitting Filter Silencer Casing 5
84
Fig. 28: Fitting the Bellows
85
Table 29: Tightening Torques (Filter Silencer Screws)
85
Dismantling the Filter Silencer
86
Fig. 29: Dismantling the Filter Silencer
86
Fig. 30: Dismantling the Filter Silencer
87
Dismantling Wall Insert and Diffuser
88
Fig. 31: Pressing off Compressor Casing
88
Fig. 32: Moving out Wall Insert
89
Fig. 33: Putting down Wall Insert
89
Fig. 34: Putting down Wall Insert
90
Fig. 35: Dismantling the Diffuser
91
Axial Clearance a Prior to Disassembly
92
Fig. 36: Measuring Axial Clearance a
92
Table 30: Admissible Axial Clearance a
92
Dismantling the Insulation, the Gas Inlet Casing and the Nozzle Ring (A275-L and Smaller)
93
Fig. 37: Removing the Insulation (A275-L and Smaller)
93
Fig. 38: Dismantling the Gas Inlet Casing (A275-L and Smaller) - Screwed Variant
94
Fig. 39: Dismantling the Gas Inlet Casing (275-L and Smaller) - Threaded Stud Variant
95
Table 31: Maximum Admissible Loosening Torque (51087)
95
Fig. 40: Dismantling the Nozzle Ring (A275-L and Smaller)
96
Dismantling the Gas Inlet Casing, Nozzle Ring (A280-L)
97
Fig. 41: Dismantling the Gas Inlet Casing (A280-L) - Screwed Variant
97
Fig. 42: Dismantling the Gas Inlet Casing (A280-L) - Threaded Stud Variant
98
Table 32: Maximum Admissible Loosening Torque (51087)
98
Fig. 43: Fitting the Nozzle Ring Holder (A280-L)
99
Fig. 44: Dismantling the Nozzle Ring (A280-L)
100
Fig. 45: Putting down the Nozzle Ring (A280-L)
100
Fitting Gas Inlet Casing, Nozzle Ring, Insulation (A275-L and Smaller)
101
Fig. 46: Fitting the Nozzle Ring (A275-L and Smaller)
101
Table 33: Tightening Torque (56014)
101
Fig. 47: Fitting the Gas Inlet Casing (A275-L and Smaller) - Screwed Variant
102
Table 34: Tightening Torque (61009)
102
Fig. 48: Fitting the Gas Inlet Casing (A275-L and Smaller) - Threaded Stud Variant
103
Table 35: Tightening Torque (51087)
103
Fig. 49: Fitting the Insulation (A275-L and Smaller)
104
Fitting the Gas Inlet Casing, Nozzle Ring (A280-L)
105
Fig. 50: Fitting the Nozzle Ring (A280-L)
105
Fig. 51: Attaching the Nozzle Ring (A280-L)
106
Table 36: Tightening Torque (56014)
106
Fig. 52: Fitting the Gas Inlet Casing (A280-L) - Screwed Variant
107
Table 37: Tightening Torque (61009)
107
Fig. 53: Fitting the Gas Inlet Casing (A280-L) - Screwed Variant
108
Table 38: Tightening Torque (51087)
108
Axial Clearance a after Assembly
109
Fig. 54: Measuring Axial Clearance a
109
Table 39: Admissible Axial Clearance a
109
Fitting Diffuser, Wall Insert
110
Fig. 55: Fitting the Diffuser
110
Table 40: Tightening Torque (77015)
110
Fig. 56: Positioning Wall Insert
111
Fig. 57: Fitting the Wall Insert
112
Table 41: Tightening Torque (72011)
112
Fitting the Filter Silencer
113
Fig. 58: Fitting the Filter Silencer
113
Table 42: Tightening Torque (72004)
113
Fig. 59: Fitting the Filter Silencer
114
Table 43: Tightening Torque (72004)
114
Table of Tightening Torques
116
Fig. 60: Overview of Tightening Torques
116
Fig. 61: Overview of Speed Sensor Tightening Torque
116
Table 44: Overview of Tightening Torques
117
Table 45: Tightening Torque, Insulation
117
9 Taking a Turbocharger out of Operation
118
Possible Emergency Repairs
118
Shutting off Oil Supply to Defective Turbocharger
118
Table 46: Procedure for Taking out of Operation
118
Procedure with One Installed Turbocharger
119
Fig. 62: Locking the Rotor
120
Table 47: Tightening Torques (Locking Device)
121
Fig. 63: Ensuring Clamping of the Cover Ring
122
Table 48: Required Washers (01)
122
Table 49: Tightening Torque (57005)
122
Procedure with Two or more Installed Turbochargers
123
Fig. 64: Position of Cover Plates
123
10 Mothballing the Turbocharger
126
Taking the Engine out of Operation for up to 12 Months
126
Taking the Engine out of Operation for more than 12 Months
127
11 Disposing of Turbocharger Components
128
12 Spare Parts
129
Ordering Spare Parts
129
Table 50: Customer Spare Part Set (97070)
129
View of Turbocharger with Part Numbers
130
Fig. 65: View of Turbocharger with Part Numbers
130
Table 51: Turbocharger with Part Numbers
131
View of Cartridge Group with Part Numbers
132
Fig. 66: View of Cartridge Group with Part Numbers
132
Table 52: Cartridge Group with Part Numbers
133
Figures
134
Advertisement
Related Products
ABB A260-L
ABB A265-L
ABB A270-L59
ABB A255-L35
ABB A275-L59
ABB A200-L
ABB A255-L
ABB A270-L
ABB A275-L
ABB A280-L
ABB Categories
Industrial Equipment
Controller
Measuring Instruments
Battery Charger
DC Drives
More ABB Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL