ABB ACH550-UH HVAC Frequency Drive Manuals

Manuals and User Guides for ABB ACH550-UH HVAC Frequency Drive. We have 7 ABB ACH550-UH HVAC Frequency Drive manuals available for free PDF download: User Manual, Installation, Operation & Maintenance Manual

ABB ACH550-UH HVAC User Manual (642 pages)

ACH550 Series, HVAC Drives (1...550 HP), E-Clipse Bypass Drives (1...400 HP), Packaged Drives with Disconnect (1...550 HP)

Brand: ABB | Category: DC Drives | Size: 11.46 MB

Table of Contents

9
- Use of Warnings and Notes
  7
  - Table of Contents
    9
  - Installation Flow Chart
    13
  - Preparing for Installation
    14
- Installing the Drive
  17
- HVAC Control Panel Features
  37
- HVAC Control Panel Modes
  38
- Start-Up
  51
  - Overview
    53
- HVAC Default Macro
  55
- Supply Fan Macro
  56
- Return Fan Macro
  57
- Cooling Tower Fan Macro
  58
- Condenser Macro
  59
- Booster Pump Macro
  60
- Pump Alternation Macro
  61
- Internal Timer Macro
  62
- Internal Timer with Constant Speeds / PRV Macro
  63
- Floating Point Macro
  64
- Dual Setpoint with PID Macro
  65
- Dual Setpoint with PID and Constant Speeds
  66
- E-Bypass Macro
  67
- Hand Control Macro
  68
- E-Clipse Macro
  69
- Complete Parameter List
  71
- Complete Parameter Descriptions
  84
- Overview
  189
- N2 Protocol Technical Data
  209
- FLN Protocol Technical Data
  217
- Bacnet Protocol Technical Data
  231
- Modbus Protocol Technical Data
  243
- ABB Control Profiles Technical Data
  251
- Overview
  263
  - Mechanical and Electrical Installation – FBA
    266
  - Communication Setup – FBA
    267
  - Feedback from the Drive – FBA
    270
  - Diagnostics – FBA
    271
  - ABB Drives Profile Technical Data
    273
  - Generic Profile Technical Data
    281
  - Diagnostic Displays
    283
  - Correcting Faults
    284
  - Correcting Alarms
    290
  - Maintenance Intervals
    293
- Drive Module Fan Replacement
  294
- Enclosure Fan Replacement – UL Type 12 Enclosures
  295
- Enclosure Air Filter Replacement – UL Type 12 Enclosures
  297
- Capacitors
  300
- Ratings
  301
  - Input Power Connections
    305
  - ACH550-UH Drives
    310
  - Motor Connections
    313
- Control Connections
  319
- Efficiency
  322
  - Dimensions and Weights
    324
  - Degrees of Protection
    329
- Ambient Conditions
  330
- Materials
  331
  - Applicable Standards
    332
- Liability Limits
  334
Table of Contents

352
- Embedded Fieldbus
  
  427
- Fieldbus Adapter
  
  545
  - Overview
    545
  - Mechanical and Electrical Installation - FBA
    548
  - Communication Setup - FBA
    549
  - Activate Drive Control Functions - FBA
    549
  - Feedback from the Drive - FBA
    552
  - Activate Bypass Control Functions - FBA
    553
  - Feedback from the ABB E-Clipse Bypass - FBA
    555
  - Diagnostics - FBA
    556
  - ABB Drives Profile Technical Data
    558
  - Generic Profile Technical Data
    567
- Diagnostics
  
  569
  - Diagnostic Displays
    569
  - Correcting Faults
    570
  - Correcting Alarms
    577
  - Bypass Status Listing
    582
  - Error Messages
    583
- Technical Data
  
  585
Table of Contents

611

ABB ACH550-UH HVAC User Manual (307 pages)

HVAC Drives (1...550 HP)

Brand: ABB | Category: Controller | Size: 10.51 MB

Safety
3
Use of Warnings and Notes
4
Safety

4
- Table of Contents
  5
Table of Contents

7
- Installation Flow Chart
  7
- Preparing for Installation
  8
  - Lifting the Drive
    8
  - Unpack the Drive
    8
  - Drive Identification
    9
  - Drive Labels
    9
  - Type Code
    9
  - Ratings and Frame Size
    9
  - Motor Compatibility
    10
  - Tools Required
    10
  - Suitable Environment and Enclosure
    10
  - Suitable Mounting Location
    11
- Installing the Drive
  11
  - Prepare the Mounting Location
    11
  - Remove Front Cover
    13
  - Mount the Drive
    14
  - Wiring Overview
    15
  - Conduit Kit
    15
  - Wiring Requirements
    15
  - Connection Diagrams
    17
  - The Power and Ground Terminal Layout for Frame Sizes R5 and R6
    18
  - Install the Wiring
    19
  - The Power and Ground Terminal Layout for Frame Sizes R7/R8
    19
  - Checking Motor and Motor Cable Insulation
    19
  - R1…R6, Wiring UL Type 1 Enclosure
    20
  - R1…R6, Wiring UL Type 12 Enclosure
    21
  - R7…R8, Wiring (both Enclosure Types)
    22
  - Check Installation
    23
  - Re-Install Cover
    23
  - Apply Input Power
    25
  - Start-Up
    26
  - Spin Motor
    26
  - Motor Data
    26
  - Edit Parameters as Appropriate
    27
  - Macros
    27
  - Fault and Alarm Adjustments
    27
- HVAC Control Panel Features
  28
  - General Display Features
    28
  - Soft Key Functions
    28
  - Display Contrast
    28
Start-Up

28
- Start-Up by Changing the Parameters Individually
  29
- Start-Up by Using the Start-Up Assistant
  29
- Modes
  31
  - Standard Display Mode
    31
  - Status Information
    31
  - Operating the Drive
    32
  - Parameters Mode
    32
  - Start-Up Assistant Mode
    34
  - Changed Parameters Mode
    35
  - Drive Parameter Backup Mode
    36
  - Fault Logger Mode
    36
  - Par Backup Mode
    36
  - Download Application
    38
  - Handling Inexact Downloads
    39
  - Clock Set Mode
    40
  - Download Failures
    40
  - I/O Settings Mode
    43
  - Application / Macro Listing
    44
- Application Macros
  44
  - Control Wiring
    45
  - Restoring Defaults
    45
  - Selecting an Application Macro
    45
  - HVAC Default
    46
  - Supply Fan
    47
  - Return Fan
    48
  - Cooling Tower Fan
    49
  - Condenser
    50
  - Booster Pump
    51
  - Pump Alternation
    52
  - Internal Timer
    53
  - Internal Timer with Constant Speeds / PRV
    54
  - Floating Point
    55
  - Dual Setpoint with PID
    56
  - Dual Setpoint with PID and Constant Speeds
    57
  - E-Bypass
    58
  - Hand Control
    59
  - Group 99: Start-Up Data
    60
- Parameter Descriptions
  60
  - Group 01: Operating Data
    62
  - Group 03: Actual Signals
    66
  - Group 04: Fault History
    70
  - Group 10: Start/Stop/Dir
    71
  - Group 11: Reference Select
    73
  - Group 12: Constant Speeds
    77
  - Group 13: Analog Inputs
    81
  - Group 14: Relay Outputs
    82
  - Group 15: Analog Outputs
    85
  - Group 16: System Controls
    87
  - Group 17: Override
    91
  - Changing the Override Parameters
    92
  - Commissioning the Override Mode
    92
  - Group 20: Limits
    94
  - 21: Start/Stop
    97
  - Group 22: Accel/Decel
    99
  - Group 23: Speed Control
    101
  - Group 25: Critical Speeds
    103
  - Group 26: Motor Control
    104
  - Group 29: Maintenance Trig
    106
  - Group 30: Fault Functions
    107
  - Group 31: Automatic Reset
    111
  - Group 32: Supervision
    112
  - Group 33: Information
    114
  - Group 34: Panel Display Process Variables
    115
  - Group 35: Motor Temp Meas
    118
  - Group 36: Timer Functions
    121
  - Group 40: Process PID Set 1
    125
  - PID Controller - Advanced
    126
  - Group 41: Process PID Set 2
    133
  - Group 42: External PID
    134
  - Group 51: Ext Comm Module
    136
  - Group 52: Panel Communication
    137
  - Group 53: EFB Protocol
    138
  - Group 81: PFA
    140
  - Group 98: Options
    152
Embedded Fieldbus

153
- Overview
  153
- Control Interface
  154
- Planning
  154
  - Mechanical and Electrical Installation – EFB
    155
  - Communication Set-Up – EFB
    156
  - Serial Communication Selection
    156
  - Serial Communication Configuration
    156
  - Activate Drive Control Functions – EFB
    159
  - Controlling the Drive
    159
  - Start/Stop Direction Control
    159
  - Input Reference Select
    160
  - Reference Scaling
    160
  - Miscellaneous Drive Control
    161
  - Relay Output Control
    162
  - Analog Output Control
    163
  - PID Control Setpoint Source
    163
  - Communication Fault
    163
  - Feedback from the Drive – EFB
    164
  - Pre-Defined Feedback
    164
  - Mailbox Read/Write
    164
  - Actual Value Scaling
    165
  - Diagnostics – EFB
    166
  - Fault Queue for Drive Diagnostics
    166
  - Serial Communication Diagnostics
    166
  - Loss of Communication
    167
  - Duplicate Stations/No Master Station in Line
    167
  - Swapped Wires
    167
  - Fault 28 – Serial 1 Err/Fault 31 – EFB1
    167
  - Faults 31…33 – EFB1…EFB3
    168
  - Intermittent Off-Line Occurrences
    168
  - Modbus Protocol Technical Data - Overvew/Feature Summary
    169
  - Modbus Addressing
    170
  - Mapping Summary
    170
  - Communication Profiles
    170
  - Actual Values
    176
  - Exception Codes
    176
- ABB Control Profiles Technical Data
  177
  - ABB Drives Profile
    177
  - DCU Profile
    177
  - Status Word
    180
  - State Diagram
    184
  - Reference Scaling Table
    186
  - ABB Drives and DCU Profiles
    186
  - Reference Handling
    188
- N2 Protocol Technical Data
  189
  - Metasys Integration
    190
  - N2 Analog Input Objects
    191
  - N2 Binary Input Objects
    192
  - N2 Analog Output Objects
    193
  - N2 Binary Output Objects
    194
  - DDL File for NCU
    194
- FLN Protocol Technical Data
  197
  - Abb Ach550
    197
  - FLN Startup Report
    197
  - FLN Overview Report
    198
  - FLN Drive I/O Report
    198
  - FLN Drive Config. Report
    199
  - FLN Process PID Report
    200
  - FLN External PID Report
    200
  - Loop Gains
    201
  - FLN Point Database
    202
  - FLN Detailed Point Descriptions
    205
- Bacnet Technical Data
  211
  - Protocol Implementation Conformance Statement (PICS) - Summary
    211
  - Bacnet Protocol Implementation Conformance Statement
    212
- Bacnet Object Definitions
  214
Fieldbus Adapter

223
- Overview
  223
  - Fieldbus Adapter - Control Interface
    224
  - Fieldbus Adapter - Control Word
    224
  - Fieldbus Adapter - Planning
    225
  - Fieldbus Adapter - Status Word
    225
  - Fieldbus Adapter - Reference
    225
  - Fieldbus Adapter - Actual Values
    225
  - Mechanical and Electrical Installation – FBA
    226
  - Mounting Procedure
    226
  - Communication Set-Up – FBA
    227
  - Activate Drive Control Functions – FBA
    227
  - System Control
    228
  - Scaling
    228
  - Feedback from the Drive – FBA
    230
  - Diagnostics – FBA
    231
  - Fault Handling
    231
- ABB Drives Profile Technical Data
  233
  - ABB Drives Profile (FBA)
    237
  - Actual Value
    240
- Generic Profile Technical Data
  241
Diagnostics

243
- Diagnostic Displays
  243
- Red – Faults
  243
- Correcting Faults
  244
  - Flashing Green – Alarms
    244
  - Fault Listing
    244
  - Fault Resetting
    249
  - Flashing Red LED
    249
  - Red LED
    249
- Correcting Alarms
  250
  - History
    250
  - Alarm Listing
    250
  - Maintenance Interval
    253
- Heatsink
  253
- Drive Module Fan Replacement
  254
- Enclosure Fan Replacement - UL Type 12 Enclosures
  255
  - Enclosure Air Filter Replacement – UL Type 12 Enclosures
    257
  - Frame Sizes R7/R8 – UL Type 12 Enclosure Exhaust Filters
    258
- Capacitors
  260
  - Control Panel Cleaning
    260
  - Battery
    260
Technical Data

261
- Ratings, 208…240 Volt Drives
  261
- Ratings, 380…480 Volt Drives
  262
- Ratings, 500…600 Volt Drives
  263
- Sizing
  263
- Symbols
  263
- Altitude Derating
  264
- Single Phase Supply Derating
  264
- Switching Frequency Derating
  264
- Temperature Derating
  264
- Branch Circuit Protection
  265
- Fuses
  265
- Input Power Connections
  265
  - 208…240 Volt, Fuses
    266
  - 380…480 Volt, Fuses
    266
  - Emergency Stop Devices
    267
  - Fuses, 500…600 Volt, Fuses
    267
  - Input Power Cables/ Wiring
    268
  - Ground Connections
    269
  - Unsymmetrically Grounded Networks
    269
  - Floating Networks
    270
  - Drive’s Power Connection Terminals
    271
  - Power Terminal Considerations – R6 Frame Size
    271
  - Ring Lugs
    271
  - Compression Lugs
    272
  - Motor Connection Specifications
    273
- Motor Connections
  273
  - Background
    274
  - Ground Fault Protection
    274
  - Grounding and Routing
    274
  - Drive’s Motor Connection Terminals
    275
  - Grounding
    275
  - Motor Cable Requirements for CE & C-Tick Compliance
    275
  - Motor Cable Shielding
    275
  - Effective Motor Cable Screens
    276
  - EN 61800-3 Compliant Motor Cables
    276
  - Recommendation for Conductor Layout
    276
  - Control Cables - General Recommendations
    279
  - Control Connection Specifications
    279
  - Analog Cables
    280
  - Control Terminal Descriptions
    280
  - Digital Cables
    280
  - Drive’s Control Connection Terminals
    280
  - Cooling Specifications
    282
- Efficiency
  282
- Dimensions and Weights
  284
  - Heat Loss and Air Flow Data for 500…600 Volt Drives
    284
  - Mounting Dimensions
    285
  - Outside Dimensions – R1…R6
    287
  - Additional Free Space Recommendations
    288
  - Outside Dimensions – R7…R8
    288
  - Available Enclosures
    289
- Degrees of Protection
  289
- Ambient Conditions
  290
  - Standard Stress Testing that the ACH550 Passes
    290
  - Material Specifications
    291
- Applicable Standards
  292
  - UL Markings
    292
  - C-Tick Marking
    293
  - CE Marking
    293
  - Electromagnetic Environments
    293
  - EMC (Europe, Australia, and New Zealand)
    293
- Liability Limits
  294
Index

295

ABB ACH550-UH HVAC User Manual (454 pages)

0.75...110 kW/1...150 HP

Brand: ABB | Category: DC Drives | Size: 6.24 MB

ABB ACH550-UH HVAC User Manual (348 pages)

HVAC Drives

Brand: ABB | Category: DC Drives | Size: 5.62 MB

Table of Contents
5
Installation
9
Installation Flow Chart
9
Preparing for Installation
10
Installing the Drive
13
Control Panel
33
HVAC Control Panel Features
33
HVAC Control Panel Modes
34
Start-Up
47
Application Macros
49
Overview
49
HVAC Default Macro
51
Supply Fan Macro
52
Return Fan Macro
53
Cooling Tower Fan Macro
54
Condenser Macro
55
Booster Pump Macro
56
Pump Alternation Macro
57
Internal Timer Macro
58
Internal Timer with Constant Speeds / PRV Macro
59
Floating Point Macro
60
Dual Setpoint with PID Macro
61
Dual Setpoint with PID and Constant Speeds
62
E-Bypass Macro
63
Hand Control Macro
64
E-Clipse Macro
65
Parameters
67
Complete Parameter List
67
Complete Parameter Descriptions
80
Embedded Fieldbus
187
Overview
187
Mechanical and Electrical Installation - EFB
189
Communication Setup - EFB
191
Activate Drive Control Functions - EFB
195
Feedback from the Drive - EFB
200
Diagnostics - EFB
202
N2 Protocol Technical Data
207
FLN Protocol Technical Data
215
Bacnet Protocol Technical Data
229
Modbus Protocol Technical Data
241
ABB Control Profiles Technical Data
249
Fieldbus Adapter
261
Overview
261
Mechanical and Electrical Installation - FBA
264
Communication Setup - FBA
265
Activate Drive Control Functions - FBA
265
Feedback from the Drive - FBA
268
Diagnostics - FBA
269
ABB Drives Profile Technical Data
271
Generic Profile Technical Data
279
Diagnostic Displays
281
Correcting Faults
282
Correcting Alarms
288
Maintenance
291
Maintenance Intervals
291
Heatsink
291
Drive Module Fan Replacement
292
Enclosure Fan Replacement - UL Type 12 Enclosures
293
Enclosure Air Filter Replacement - UL Type 12 Enclosures
295
Capacitors
298
Control Panel
298
Technical Data
299
Ratings
299
Input Power Connections
303
Motor Connections
311
Control Connections
317
Efficiency
320
Cooling
320
Dimensions and Weights
322
Degrees of Protection
327
Ambient Conditions
328
Materials
329
Applicable Standards
330
Liability Limits
332
Index
334

ABB ACH550-UH HVAC User Manual (263 pages)

Brand: ABB | Category: Industrial Equipment | Size: 4.93 MB

Table of Contents
7
Installation
9
Application
9
E-Clipse Bypass Features and Functions
9
Installation Flow Chart
11
Preparing for Installation (Supplement to ACH550-UH User's Manual)
12
Installing the Wiring (Supplement to ACH550-UH User's Manual)
13
Check E-Clipse Bypass Jumpers and Switches
30
Control Panel
31
Bypass Control Panel Features
31
Bypass Control Panel Modes
33
Start-Up
35
Bypass Functions Overview
39
Operating Modes
39
Relay Contact (Digital) Inputs
46
Relay Contact Outputs
48
Energy Savings Estimator
52
Application Macros
55
E-Clipse HVAC Default Macro
56
Damper Macro
57
Retrofit Macro
58
Smoke Control (Override1) Macro
59
Parameters
63
Parameter List and Descriptions
63
Embedded Fieldbus
83
Overview
83
Mechanical and Electrical Installation - EFB
85
Communication Setup - EFB
87
Activate Drive Control Functions - EFB
94
Feedback from the Drive - EFB
99
Activate Bypass Control Functions - EFB
102
Feedback from the ABB E-Clipse Bypass - EFB
105
Diagnostics - EFB
106
N2 Protocol Technical Data - System
111
FLN Protocol Technical Data - System
126
Bacnet Protocol Technical Data - System
150
Modbus Protocol Technical Data - System
176
ABB Control Profiles Technical Data - Drive
184
Fieldbus Adapter
201
Overview
201
Mechanical and Electrical Installation - FBA
204
Communication Setup - FBA
205
Activate Drive Control Functions - FBA
205
Feedback from the Drive - FBA
208
Activate Bypass Control Functions - FBA
209
Feedback from the ABB E-Clipse Bypass - FBA
211
Diagnostics - FBA
212
ABB Drives Profile Technical Data
214
Generic Profile Technical Data
223
Diagnostic Displays
225
Correcting Faults
226
Correcting Alarms
233
Bypass Status Listing
238
Error Messages
239
Technical Data
241
Input Power Connections (Supplement to ACH550-UH User's Manual)
241
Motor Connections (Supplement to ACH550-UH User's Manual)
249
E-Clipse Bypass Control Unit Connections (RBCU) (Supplement to ACH550-UH User's Manual)
250
Dimensional References
251
Dimensions and Weights (Supplement to ACH550-UH User's Manual)
255
Applicable Standards
258

ABB ACH550-UH HVAC Installation, Operation & Maintenance Manual (95 pages)

ACH550 Drives (1-550 HP); E-Clipse Bypass Drives (1-400 HP); Packaged Dr ives with Disconnect (1-500 HP)

Brand: ABB | Category: Controller | Size: 7.12 MB

ABB ACH550-UH HVAC User Manual (10 pages)

Brand: ABB | Category: Controller | Size: 0.22 MB

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