ABB ACQ810-04 Manuals

Manuals and User Guides for ABB ACQ810-04. We have 2 ABB ACQ810-04 manuals available for free PDF download: Hardware Manual

ABB ACQ810-04 Hardware Manual

ABB ACQ810-04 Hardware Manual (144 pages)

drive modules (200 to 500 kW, 300 to 700 hp)

Brand: ABB | Category: Controller | Size: 21.73 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

11
- What this Chapter Contains
  11
- Use of Warnings
  11
- Safety in Installation and Maintenance
  12
  - Electrical Safety
    12
    
    Grounding
    13
- General Safety
  14
  - Fiber Optic Cables
    16
  - Printed Circuit Boards
    16
- Safe Start-Up and Operation
  16
  - General Safety
    16
2 Introduction to the Manual

17
3 Operation Principle and Hardware Description

23
- What this Chapter Contains
  23
- Product Overview
  23
- Layout
  24
- Control Unit Variants
  26
  - Power Connections and Control Interfaces
    27
- External Control Unit Connection Cables
  28
- Type Designation Label
  29
- Type Designation Key
  29
4 Planning the Cabinet Installation

31
5 Planning the Electrical Installation

43
6 Installation

63
7 Installation Checklist

101
- What this Chapter Contains
  101
8 Start-Up

105
- What this Chapter Contains
  105
- Start-Up Procedure
  105
9 Fault Tracing

107
- What this Chapter Contains
  107
- Leds
  107
- Warning and Fault Messages
  107
10 Maintenance

109
- What this Chapter Contains
  109
- Applicability
  109
- Maintenance Intervals
  109
- Cabinet
  110
  - Cleaning the Interior of the Cabinet
    110
- Heatsink
  111
  - Cleaning the Interior of the Heatsink
    111
- Fans
  112
  - Replacing the Circuit Board Compartment Cooling Fan
    112
  - Replacing the Main Cooling Fans
    113
- Replacing the Drive Module
  114
- Capacitors
  116
  - Reforming the Capacitors
    116
- Memory Unit
  116
11 Technical Data

117
- What this Chapter Contains
  117
- Ratings
  117
  - Derating
    118
    
    Ambient Temperature Derating
    118
    
    Altitude Derating
    118
- Fuses (IEC)
  119
  - Ultrarapid (Ar) Fuses
    119
- Dimensions, Weights and Free Space Requirements
  120
- Losses, Cooling Data and Noise
  121
- Terminal and Lead-Through Data for the Power Cables
  121
  - Units with Optional Cabling Panels (+H381)
    121
  - Units Without Optional Cabling Panels (no +H381)
    121
- Terminal Data for the Control Cables
  121
- Electrical Power Network Specification
  122
- Motor Connection Data
  122
- Control Unit (JCU-21) Connection Data
  122
- Efficiency
  124
- Degree of Protection
  124
- Ambient Conditions
  124
- Materials
  125
- Applicable Standards
  125
- CE Marking
  126
  - Compliance with the European Low Voltage Directive
    126
  - Compliance with the European EMC Directive
    126
- Compliance with the European Machinery Directive
  126
- Compliance with en 61800-3:2004
  126
  - Definitions
    126
  - Category C3
    127
  - Category C4
    127
12 Dimension Drawings

129
13 Example Circuit Diagrams

139
- What this Chapter Contains
  139
- Example Circuit Diagram
  140
14 Du/Dt Filters

141
- What this Chapter Contains
  141
Further Information

143
- Product and Service Inquiries
  143
- Product Training
  143
- Providing Feedback on ABB Drives Manuals
  143
- Document Library on the Internet
  143

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ABB ACQ810-04 Hardware Manual

ABB ACQ810-04 Hardware Manual (122 pages)

Drive modules

Brand: ABB | Category: DC Drives | Size: 6.46 MB

Table of Contents

List of Related Manuals
2
1 Safety Instructions

5
2 About this Manual

15
- What this Chapter Contains
  15
- Compatibility
  15
- Intended Audience
  15
- Categorization According to the Frame Size
  15
- Categorization According to the + Code
  16
- Contents
  16
- Installation and Commissioning Flowchart
  17
- Terms and Abbreviations
  19
3 Operation Principle and Hardware Description

21
- What this Chapter Contains
  21
- The ACQ810-04
  21
  - Layout
    22
- Operation Principle
  23
  - Main Circuit
    23
  - Motor Control
    23
  - Power Connections and Control Interfaces
    24
- Type Designation
  25
4 Planning the Cabinet Assembly

27
5 Mechanical Installation

33
6 Planning the Electrical Installation

37
7 Electrical Installation

49
- What this Chapter Contains
  49
- Removing the Cover Assembly
  49
- Checking the Insulation of the Assembly
  51
  - Drive
    51
  - Supply Cable
    51
  - Motor and Motor Cable
    51
- Power Cable Connection
  52
  - Power Cable Connection Diagram
    52
  - Procedure
    53
  - DC Connection
    59
- Connecting a PC
  60
- Installation of Optional Modules
  61
  - Mechanical Installation
    61
  - Electrical Installation
    61
- Connecting the Control Cables
  62
8 Installation Checklist

69
- Checklist
  69
9 Maintenance

71
- What this Chapter Contains
  71
- Safety
  71
- Maintenance Intervals
  72
- Heatsink
  72
- Cooling Fan
  73
  - Fan Replacement (Frames a and B)
    73
  - Fan Replacement (Frames C and D)
    74
- Reforming the Capacitors
  75
- Other Maintenance Actions
  75
  - Transferring the Memory Unit to a New Drive Module
    75
10 Technical Data

77
- What this Chapter Contains
  77
- Ratings
  77
  - Derating
    78
- Dimensions
  80
- Cooling Characteristics, Noise Levels, Weights
  80
- Supply Cable Fuses
  81
- Low Harmonic Filters
  82
  - 400 V / 50 Hz
    82
  - 460 V / 60 Hz
    83
- AC Input (Supply) Connection
  84
- DC Connection
  84
- Motor Connection
  84
- JCU Control Unit
  85
- Efficiency
  87
- Cooling
  87
- Degrees of Protection
  87
- Ambient Conditions
  88
- Materials
  88
- Applicable Standards
  89
- CE Marking
  90
  - Compliance with the European Low Voltage Directive
    90
  - Compliance with the European EMC Directive
    90
- Compliance with the Machinery Directive
  92
- C-Tick Marking
  92
- UL Marking
  92
  - UL Checklist
    92
11 Mains Chokes

95
- What this Chapter Contains
  95
- When Is a Mains Choke Required
  95
- Selection Table
  96
- Installation Guidelines
  97
  - Connection Diagram
    97
12 EMC Filters

99
- What this Chapter Contains
  99
- When Is an EMC Filter Required
  99
- Selection Table
  100
- JFI-A1/JFI-B1 (Frame A/B, Category C3) Installation
  101
  - Installation Guidelines
    101
  - Connection Diagram
    101
  - Mounting Procedures
    102
- JFI-0X (Frames a
  104
  - Installation Guidelines
    104
  - Connection Diagram
    104
13 Du/Dt and Common Mode Filtering

105
- What this Chapter Contains
  105
- When Is Du/Dt or Common Mode Filtering Required
  105
- Filter Types
  107
  - Du/Dt Filters
    107
  - Common Mode Filters
    107
- Technical Data
  108
  - Du/Dt Filters
    108
  - Common Mode Filters
    108
- Installation
  108
14 Dimension Drawings

109
- What this Chapter Contains
  109
- Frame Size a
  110
- Frame Size B
  112
- Frame Size C
  114
- Frame Size D
  115
- Mains Chokes (Type CHK-0X)
  116
- EMC Filters (Type JFI-X1)
  117
  - Jfi-A1
    117
  - Jfi-B1
    118
- EMC Filters (Type JFI-0X)
  119
Further Information

121
- Product and Service Inquiries
  121
- Product Training
  121

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