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ABB ACS880-604LC Manuals
Manuals and User Guides for ABB ACS880-604LC. We have
1
ABB ACS880-604LC manual available for free PDF download: Hardware Manual
ABB ACS880-604LC Hardware Manual (104 pages)
1-phase brake units as modules
Brand:
ABB
| Category:
Industrial Equipment
| Size: 5.8 MB
Table of Contents
Table of Contents
5
1 Introduction to the Manual
9
Contents of this Chapter
9
Safety Instructions
9
Target Audience
9
Related Manuals
10
Terms and Abbreviations
11
2 Operation Principle and Hardware Description
13
Contents of this Chapter
13
Product Overview
13
Operation Principle
13
Single-Line Diagram of the Drive System
15
Layout
16
Overview of Power and Control Connections
18
Type Designation Label
19
3 Planning the Installation
21
Contents of this Chapter
21
Limitation of Liability
21
Generic Guidelines
21
Equipping the Drive with a Main Contactor and Manual Control Switch or Switches
22
Selecting the Brake Circuit Components
24
Calculating the Maximum Braking Power
24
Example 1
25
Example 2
25
Example 3
26
Selecting and Routing the Brake Resistor Cables
26
Minimizing Electromagnetic Interference
26
Maximum Cable Length
26
EMC Compliance of the Complete Installation
27
Placing the Brake Resistors
27
Selecting the Chopper Enable Input Cable
27
Protecting the System against Thermal Overload
27
Operation Principle
27
Protecting the Resistor Cable against Short-Circuits
28
Controlling the Brake Chopper from an External Control Location
28
4 Mechanical Installation
29
Contents of this Chapter
29
Checking the Installation Site
29
Required Tools
29
Installing the Brake Chopper Module
30
Examples: Installing the Brake Chopper Module and Related Components
31
Example: Installation into a Rittal TS 8 or VX25 Enclosure
31
Layout Drawing
31
Installation Stages
32
Overview of Kits
33
Stage 1: Installation of Common Parts
34
Stage 2: Installation of Mounting Plate
35
Stage 3: Installation of Cooling Components
36
Stage 4: Installation of Brake Module and Attenuator
37
Examples: Installing the Brake Resistors and Cooling Fan
38
Example 1: Installation into a Rittal TS 8 Enclosure
38
Example 2: Installation into a Generic Enclosure
39
5 Electrical Installation
41
Contents of this Chapter
41
Safety and Liability
41
Electrical Safety Precautions
42
Checking the Insulation of the Resistor Circuit
43
General Notes
43
Printed Circuit Boards
43
Optical Components
43
Selecting the Voltage
44
Synchronizing Multiple Brake Choppers
45
Connecting the DC and Resistor Cables
46
Connection Diagram
46
Connection Procedure
47
Connecting the Thermal Switch
48
6 Installation Checklist
49
Contents of this Chapter
49
Checklist
50
7 Start-Up
51
Contents of this Chapter
51
Start-Up Procedure
51
8 Fault Tracing
53
Contents of this Chapter
53
Fault Indications
53
9 Maintenance
55
Contents of this Chapter
55
Maintenance Intervals
56
Maintenance Timers and Counters
57
Cooling System
57
Cabinet
57
Cleaning the Interior of the Cabinet
57
Power Connections
57
Retightening the Power Connections
57
10 Ordering Information
59
Contents of this Chapter
59
Brake Chopper Modules
60
Brake Chopper Cooling
60
Cooling Fans
60
Fan Kit (with Heat Exchanger)
60
Coolant Piping and Fittings
61
DC Bus Installation Parts (for Rittal TS 8 Enclosures)
62
DC Bus Installation Parts (for Rittal VX25 Enclosures)
62
Fuses and Fuse Bases
63
Brake Resistors
63
Brake Resistor Cooling Fans
63
Attenuator
63
11 Internal Cooling Circuit
65
Contents of this Chapter
65
Applicability
65
Internal Cooling System
65
Connection to a Cooling Unit
67
Connection to an ACS880-1007LC Cooling Unit
67
Connection to a Custom Cooling Unit
67
General Requirements
67
Coolant Temperature Control
67
Filling up and Bleeding the Internal Cooling Circuit
68
Drive Line-Ups with an ACS880-1007LC Cooling Unit
68
Drive Line-Ups with a Custom Cooling Unit
68
Draining the Internal Cooling Circuit
70
Maintenance Intervals
70
Technical Data
70
Coolant Specification
70
Coolant Type
70
Temperature Limits
70
Pressure Limits
71
Cooling Circuit Materials
72
12 Technical Data
73
Contents of this Chapter
73
Ratings
73
Chopper Only
73
Chopper with Standard Resistors
74
Definitions
75
DC Fuses
76
Dimensions, Weights and Free Space Requirements
76
Losses, Cooling Data and Noise
77
Brake Chopper Module Only
77
Brake Resistors
77
Brake Circuit Cable Sizes
78
Brake Resistor Terminal Data
78
Degree of Protection
78
Optical Components
78
Ambient Conditions
79
Auxiliary Circuit Current Consumption
80
Definitions
80
CE Marking
80
Compliance with the European Low Voltage Directive
80
Compliance with the European EMC Directive
81
More Information on Standards and Markings
81
13 Dimension Drawings
83
Contents of this Chapter
83
Brake Chopper Module NBRW-669
84
Attenuator
85
Brake Resistor
86
Brake Resistor Cooling Fan D3G200-BF07-H2, D3G200-BB36-82
87
14 Circuit Diagram Examples
89
Contents of this Chapter
89
Brake Unit with One Chopper Module - Sheet 001A
90
Brake Unit with One Chopper Module - Sheet 005A
91
Brake Unit with One Chopper Module - Sheet 026A
92
Brake Unit with One Chopper Module - Sheet 027A
93
Brake Unit with Four Chopper Modules - Sheet 001A
94
Brake Unit with Four Chopper Modules - Sheet 001B
95
Brake Unit with Four Chopper Modules - Sheet 005A
96
Brake Unit with Four Chopper Modules - Sheet 005B
97
Brake Unit with Four Chopper Modules - Sheet 026A
98
Brake Unit with Four Chopper Modules - Sheet 026B
99
Brake Unit with Four Chopper Modules - Sheet 027A
100
Brake Unit with Four Chopper Modules - Sheet 027B
101
Further Information
103
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