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AMG 0500
ABB AMG 0500 Manuals
Manuals and User Guides for ABB AMG 0500. We have
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ABB AMG 0500 manual available for free PDF download: User Manual
ABB AMG 0500 User Manual (71 pages)
AMG Synchronous Generator Industrial Application Series
Brand:
ABB
| Category:
Industrial Equipment
| Size: 1.4 MB
Table of Contents
Table of Contents
2
Chapter 1 Introduction
6
General Information
6
European Directives
6
Site Conditions
7
Important Note
7
Limitation of Liability
7
General Safety
8
Symbols and Decals
9
Electrical Hazard
9
Moving Parts
9
High Temperatures
9
Electro-Static Devices (ESD)
9
Magnetic Fields
9
Safety Instructions
9
General
9
Intended Use
9
Transport, Storage
10
Installation
10
Electrical Connection
10
Operation
11
Disposal and Recycling Instructions
11
Maintenance and Servicing
11
Recycling of Material Required for Transport
12
Recycling of the Complete Machine
12
Chapter 2 Transport and Storage
14
Transport and Unpacking
14
Protective Measures Prior to Transport
14
Lifting the Machine
14
Lifting of Unpacked Machine
14
Checks Upon Arrival and Unpacking
15
Bearing Plate
16
Storage
17
Short Term Storage (Less than 2 Months)
17
Long Term Storage (2-6 Months)
17
Very Long Term Storage (over 6 Months)
18
Rolling Bearings
18
Regular Checks During Storage
19
Storage and Care after Installation
19
Chapter 3 Installation and Alignment
20
Preparations for Installation
20
General
20
Removal from Storage
20
Check of Foundation
20
Disassembly of the Transport Locking Device
21
Coupling Type
21
Assembly of the Coupling Half
22
Belt Drive
22
Installation and Alignment
22
Run-Out of the Coupling Halves
23
Alignment of Machines
24
Final Inspection of Installation
28
Covers and Enclosures
28
Chapter 4 Electrical Connections
29
General
29
Automatic Voltage Regulator
29
Configuration
29
Mechanical Installation
30
Earthing and Wiring
30
Electrical Connections
30
General Information
30
Connection of Main Power Cables and Neutral Cable
30
Earth Connection
31
Insulation Distances of Main Power Connections
31
Connection of Auxiliaries and Instruments
31
Chapter 5 Commissioning
32
General
32
Check of Mechanical Installation
32
Check of Electrical Installation
32
Insulation Resistance Measurements
33
Automatic Voltage Regulator (AVR)
33
Starting
33
Running the Machine the First Time
34
Bearings with Re-Lubrication Option
34
Shut down
35
Chapter 6 Operation
36
General
36
Normal Operating Conditions
36
Protection of Synchronous Generators
36
Start-Up Procedure
37
Continuous Supervision
37
Shut down Procedures
38
Chapter 7 Maintenance
39
Preventive Maintenance
39
Safety Precautions
39
Maintenance Program
40
Recommended Maintenance Program
42
Maintenance of General Construction
44
Checks During Running of the Machine
44
Vibration and Noise
45
Temperature Levels
46
The Tightness of Fastenings
47
Rotor Construction Control
47
Maintenance of Bearings
47
Bearing Construction
48
Re-Greasing Intervals
49
Re-Greasing for Re-Lubricated Bearings
49
Bearing Plate
50
Bearing Grease
51
Fitting and Replacing the Closed DE-Bearing
51
Fitting and Replacing the Closed NDE Bearing
52
Maintenance of Stator and Rotor Winding
53
Particular Safety Instructions for Winding Maintenance
53
Timing of the Maintenance
54
The Correct Operating Temperature
54
Insulation Resistance Test
54
Polarization Index
58
High Voltage Test
58
Visual Winding Inspection
59
Drying
60
Other Maintenance Operations
60
Maintenance Related to Electrical Performance, Excitation, Control and Protection
61
Exciter Insulation Resistance Measurement
61
Protection Trips
61
Automatic Voltage Regulator (AVR)
61
Insulation Resistance Measurement for Auxiliaries
61
Diode Fault
61
Maintenance Related to Thermal Performance and Cooling System
62
Cooling System
62
Chapter 8 Troubleshooting
64
Mechanical Performance
65
Lubrication System and Rolling Bearings
66
Thermal Performance, Open Air Cooling System
67
Electrical Performance and Excitation System of Generators
68
Chapter 9 After Sales and Spare Parts
69
After Sales
69
Site Services
69
Spare Parts
69
Warranties
69
Support for Service Centers
69
After Sales Contact Information
69
General Spare Part Considerations
69
Periodic Part Replacement
70
Need of Spare Parts
70
Selection of the most Suitable Spare Part Package
70
Typical Recommended Spare Parts in Different Sets
70
Order Information
71
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