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User Manuals: ABB DressPack Robotics
Manuals and User Guides for ABB DressPack Robotics. We have
1
ABB DressPack Robotics manual available for free PDF download: Product Manual
ABB DressPack Product Manual (258 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 5.71 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, IRC5
11
How to Read the Product Manual
13
Product Name Principles
14
1 Safety
17
Introduction to Safety Information
17
General Safety Information
18
Introduction to General Safety Information
18
Safety in the Robot System
19
Protective Stop and Emergency Stop
21
Safety Risks
22
Safety Risks During Installation and Service Work on Manipulators
22
CAUTION - Hot Parts May Cause Burns
25
Safety Risks Related to Tools/Work Pieces
26
Safety Risks Related to Pneumatic/Hydraulic Systems
27
Safety Risks During Operational Disturbances
28
Risks Associated with Live Electric Parts
29
Safety Actions
31
Safety Fence Dimensions
31
Fire Extinguishing
32
Emergency Release of the Robot Arm
33
Brake Testing
34
Risk of Disabling Function "Reduced Speed 250 MM/S
35
Enabling Device and Hold-To-Run Functionality
36
Work Inside the Working Range of the Robot
37
Signal Lamp (Optional)
38
Safety Signals and Symbols
39
Safety Signals in the Manual
39
Safety Symbols on Product Labels
41
Safety Related Instructions
47
DANGER - Moving Robots Are Potentially Lethal
47
DANGER - First Test Run May Cause Injury or Damage
48
WARNING - the Brake Release Buttons May be Jammed after Service Work
49
DANGER - Make Sure that the Main Power Has Been Switched off
50
WARNING - the Unit Is Sensitive to ESD
51
WARNING - Safety Risks During Handling of Batteries
53
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
54
2 Installation
57
Introduction
57
Overview
58
Fitting the Process Turning Disc
59
Dresspack Cable Package
63
Overview
63
Installation of IRBDP MH LI
64
Fitting the Cable Package IRBDP MH LI
64
Installation of IRBDP MH3 UI
73
Fitting Attachments of the IRBDP MH3 UI
73
Fitting the Cable Package IRBDP MH3 UI
78
Installation of IRBDP SW6 LI, Leanid
84
Fitting Attachments of the IRBDP SW6 LI, Lean ID
84
Fitting the Cable Package IRBDP SW6 LI, Lean ID
89
Installation of IRBDP MH6 UI and IRBDP SW6 UI, Leanid
98
Fitting Attachments of the IRBDP MH6 UI and IRBDP SW6 UI, Lean ID
98
Fitting the Cable Packages IRBDP MH6 UI and IRBDP SW6 UI, Lean ID
104
Inspection, Dresspack Lower Arm
112
Inspection, Dresspack Upper Arm
113
Dresspack Adjustments
115
Inspection During Programming and Test-Running
115
Dresspack Arm Load Parameters
117
Dresspack - Arm Load Parameters and Loadid
117
Dresspack Floor
119
Installation of Dresspack Floor
119
Inspection, Dresspack Floor
122
Water & Air Unit
123
Installation of Water and Air Unit
123
Return Water Flow Control
130
Return Water Flow Switch Setting
131
Setting of Air Pressure Switch (Only Applicable to Type S)
133
Setting of Electrical Proportional Valve (Option)
135
3 Maintenance
137
Introduction
137
Maintenance Schedule and Component Life
138
Maintenance Schedule
138
Inspection Activities Spotpack
140
Preventive Inspection of All Cables, Dresspack
140
Preventive Inspection, Dresspack
142
Preventive Inspection of Water and Air Unit
146
Cleaning Activities
148
Cleaning, Dresspack Upper Arm
148
Cleaning, Water and Air Unit
149
Cleaning the Fan Unit
151
Cleaning the Weld Timer Cooling Fins
153
4 Repair
155
Introduction
155
Dresspack Cable Package
156
Replacing the Cable Package IRBDP MH3 UI
156
Replacing the Cable Package IRBDP MH LI
164
Replacing the Cable Package IRBDP SW6 LI Leanid
177
Replacing the Cable Packages IRBDP SW6 UI and IRBDP MH6 UI Leanid
190
Replacing the Protection Hose IRBDP SW6 UI and IRBDP MH6 UI Leanid
202
Water & Air Unit
213
Replacement of Air Supply Circuit
213
Replacement of Water-In Circuit
216
Replacement of Water-Return Circuit
219
Replacement of Air Filter Element
222
5 Decommissioning
225
Environmental Information
225
6 Reference Information
227
Introduction
227
Unit Conversion
228
Screw Joints
229
Weight Specifications
232
Toolkits, Dresspack/Spotpack
233
Lifting Accessories and Lifting Instructions
235
7 Spare Parts
237
Introduction
237
Dresspack Cable Package IRBDP SW6 LI
238
Dresspack Cable Package IRBDP SW6 UI
239
Product Manual - Dresspack/Spotpack IRB
239
Dresspack Cable Package IRBDP MH3 UI
240
Dresspack Cable Package IRBDP MH LI
241
Dresspack Cable Package IRBDP MH6 UI
242
Sub Cables
243
Wear Parts
244
Connection Kits
246
7Th Axis to Base
247
Dresspack Floor
248
Customer Signal/Power
249
Water and Air Unit
250
Dresspack - Water and Air Unit
251
8 Circuit Diagrams
253
Index
255
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