ABB HT563939 Manuals

Manuals and User Guides for ABB HT563939. We have 1 ABB HT563939 manual available for free PDF download: Operation Manual

ABB HT563939 Operation Manual (148 pages)

Brand: ABB | Category: Industrial Equipment | Size: 12.37 MB

Table of Contents
3
Introduction
5
Purpose of the Manual
5
Symbols, Definitions
6
Storage of New Turbochargers and Spare Parts
8
Contact Information
10
Safety
13
Introduction
13
CE Conformity
13
Definition of Mandatory Signs
14
Definition of Safety Instructions
14
Intended Use
15
Deflagration on Gas Engines
16
Warning Plates on the Turbocharger
16
Turbocharger Rating Plate
17
Periodic Check of the Pressure Vessels
18
Lifting of Loads
19
Prerequisites for Operation and Maintenance
20
Hazards During Operation and Maintenance
21
Safe Operation
23
Safe Maintenance
25
Table 10 Expected Replacement Intervals
31
Table 16 Malfunctions When Starting
31
Table 19 Malfunctions During Operation
32
Table 28 Malfunctions When Stopping
32
Introduction
35
Essential Information
35
Registered Trademarks
35
Related Documents
35
Table 1 Related Documents
35
Layout and Function of the Turbocharger
36
Warning Plates on the Turbocharger
38
Locations of the Rating Plates
39
Removing and Installing
41
Turbocharger Weight and Transportation
41
Table 2 Turbocharger Weights
41
Removing the Turbocharger
42
Installing the Turbocharger
46
Table 3 Requirements for Threaded Rods
47
Table 4 Tightening Torques for Stand
49
Table 5 Pressure Screw Tightening Torques
51
Commissioning
53
Oil Supply
53
Inspection Procedures
55
Commissioning after Taking out of Operation
57
Monitoring Operation
59
Oil Pressure, Oil Temperature
59
Table 6 Lubricating Oil Pressure, Oil Inlet
59
Table 7 Lubricating Oil Temperature at
60
Table 8 Lubricating Oil Temperature at the Outlet
60
Exhaust Gas Temperature before Turbine
61
Turbocharger Speed
62
Operation and Service
65
Noise Emission
65
Service Work
67
Expected Replacement Intervals
71
Stopping the Engine
73
Periodic Maintenance Work
75
Foreword to Maintenance
75
Table 11 Maintenance Table
75
Cleaning the Compressor During Operation
76
Table 12 Parameters for Wet Cleaning of
79
Cleaning the Turbine During Operation
80
Table 13: Turbine Wet Cleaning, Recommended Operating State
82
Table 14 Wet Cleaning of Turbines, Pa
83
Cleaning Components Mechanically
84
Table 15 Value Table for Soaking
91
Eliminating Malfunctions
95
Malfunctions When Starting
95
Table 17 Malfunctions When Starting
95
Table 18 Malfunctions When Starting - Rubbing of Rotating Parts
95
Malfunctions During Operation
96
Table 20 Malfunctions During Operation - Speed Reduces
96
Table 21 Malfunctions During Operation - Speed Increases
96
Table 22 Malfunctions During Operation
97
Table 23 Malfunctions During Operation - Charge Air Pressure too Low
97
Table 24 Malfunctions During Operation - Charge Air Pressure too High
98
Table 25 Malfunctions During Operation - Engine Performance Losses
98
Turbocharger Is Surging
99
Table 26 Malfunction - Turbocharger
99
Table 27 Malfunction - Sporadic Surge
99
Malfunctions When Stopping
100
Table 29 Malfunctions When Stopping - Runout Time too Short
100
Speed Measurement System
101
Table 30 Malfunction of the Speed
101
Table 31 Malfunction of the Speed
101
Table 32 Malfunction of the Speed
101
Dismantling and Fitting
103
Introduction
103
Table 33 Swivel Lifting Eyes
105
Table 34 Ring Nuts to be Used
106
Weights of Individual Parts
107
Table 35 Weights of Assemblies
107
Removing Air Inlets
108
Removing the Gas Outlet Casing
109
Removing the Gas Outlet Flange
110
Table 9 Tightening Torque
111
Table 36 3 Press-Off Screws
111
Table 37 6 Press-Off Screws - Gas Outlet
112
Removing the Compressor Casing
113
Pressing off the Casing
114
Removing the Cartridge Group
115
Removing the Nozzle Ring
117
Installing the Cartridge Group on the Service Support
118
Axial Clearance a and Radial Clearance B
119
Table 38 Permissible Clearances a and B
119
Nozzle Ring Compression PD
120
Table 39 Permitted Nozzle Ring Com
120
Installing Nozzle Ring
121
Installing the Cartridge Group
122
Table 40 Tightening Torque (51007)
123
Installing the Compressor Casing
125
Table 41 Tightening Torque (79041)
125
Table 42 Tightening Torque (72011)
126
Radial Clearances N and R
127
Table 43 Permissible Clearances N and R
127
Installing Air Inlets
128
Table 44 Tightening Torque (72020)
128
Installing the Gas Outlet Flange
129
Installing the Gas Outlet Casing
129
Table 45 Tightening Torque (51009)
129
Table of Tightening Torques
130
Table 46 Tightening Torques of the Screw Fittings
130
Table 47 Tightening Torques for Insulation
131
Taking out of Operation at Short Notice
133
Possible Emergency Repairs
133
Installing a Replacement Turbocharger
134
Installing a Replacement Cartridge Group
134
Fitting the Cover Plate
135
Cover Plate Drawing
136
Table 48 Cover Plate Dimensions [MM]
136
Mothballing the Turbocharger
137
Taking the Engine out of Operation for up to 12 Months
137
Taking the Engine out of Operation for more than 12 Months
138
Disposing of Turbocharger Components
139
Spare Parts
141
Ordering Spare Parts
141
Required Customer Spare Part Set (97070)
141
Table 49 Customer Spare Part Set 97070
141
View of Turbocharger with Part Numbers
142
Table 50 Spare Parts List
143
Figures
145
Tables
147

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