ABB HT599125 Manuals

Manuals and User Guides for ABB HT599125. We have 1 ABB HT599125 manual available for free PDF download: Operation Manual

ABB HT599125 Operation Manual

ABB HT599125 Operation Manual (144 pages)

Brand: ABB | Category: Industrial Equipment | Size: 17.27 MB

Table of Contents

Introduction

3
Safety

11
- CE Conformity
  12
- Introduction
  12
- Safety
  12
- Definition of Mandatory Signs
  13
- Definition of Safety Instructions
  13
- Intended Use
  14
- Deflagration on Gas Engines
  15
- Warning Plates on the Turbocharger
  16
- Turbocharger Rating Plate
  17
- Periodic Check of the Pressure Vessels
  18
- Lifting of Loads
  19
- Prerequisites for Operation and Maintenance
  20
- Hazards During Operation and Maintenance
  21
- Safe Operation
  23
- Safe Maintenance
  25
Product Description

31
Fig. 32: Weights of Assemblies/Table 34: Weights of Assemblies

100
- Fig. 32: Weights of Assemblies
  100
- Table 34: Weights of Assemblies
  100
- Fig. 33: Removing the Air Inlets
  101
- Removing the Air Inlets
  101
- Fig. 34: Removing the Insulation
  102
- Removing the Gas Outlet Casing
  102
- Fig. 35: Removing the Gas Outlet Casing
  103
- Removing the Gas Outlet Flange
  103
- A130 A135 A140 A145
  104
- Fig. 36: Dismantling the Gas Outlet Flange
  104
- Table 35: 3 Press-Off Screws
  104
- Fig. 37: Removing the Gas Outlet Flange
  105
- Table 36: 6 Press-Off Screws
  105
- Compressor Casing
  106
- Fig. 38: Removing the Compressor Casing
  106
- Removing the Compressor Casing
  106
- Fig. 39: Dismantling the Wall Insert
  107
- Wall Insert
  107
- Fig. 40: Press off the Casing
  108
- Pressing off the Casing
  108
- Cartridge Group
  109
- Fig. 41: Removing Insulation Sheets
  109
- Fig. 42: Oil Orifice
  109
- Removing the Cartridge Group
  109
- Fig. 43: Removing Cartridge Group 1
  110
- Fig. 44: Removing Cartridge Group 2
  110
- Burst Ring
  111
- Fig. 45: Removing the Nozzle Ring
  111
- Nozzle Ring
  111
- Removing the Nozzle Ring
  111
- Fig. 46: Installing the Cartridge Group on the Service Support
  112
- Installing the Cartridge Group on the Service Support
  112
- Fig. 47: Measuring Clearance a and B
  113
- Measuring Clearance a and B
  113
- Table 37: Permissible Clearances a and B
  113
- Fig. 48: Nozzle Ring Compression PD
  114
- Nozzle Ring Compression PD
  114
- Table 38: Nozzle Ring Compression PD
  114
- Fig. 49: Installing the Nozzle Ring
  115
- Installing the Nozzle Ring
  115
- Fig. 50: Lifting the Cartridge Group and Rotating It
  116
- Fig. 51: Installing the Cartridge Group
  116
- Installing the Cartridge Group
  116
- Table 39: Tightening Torque (51007)
  117
- Fig. 52: Turbine Casing Insulation / Burst Protection
  118
- Installing the Compressor Casing
  119
- Table 40: Tightening Torque (79041)
  119
- Fig. 53: Installing the Compressor Casing
  120
- Table 41: Tightening Torque (72011)
  120
- Fig. 54: Measuring Clearances N and R
  121
- Measuring Radial Clearances N and R
  121
- Table 42: Permissible Clearances N and R
  121
- Fig. 55: Installing the Air Inlets
  122
- Installing the Air Inlets
  122
- Table 43: Tightening Torque (72020)
  122
- Fig. 56: Installing the Gas Outlet Flange
  123
- Installing the Gas Outlet Flange
  123
- Fig. 57: Fitting the Insulation
  124
- Fitting the Insulation of the Turbine Casing
  124
- Fig. 58: Installing the Gas Outlet Casing
  125
- Installing the Gas Outlet Casing
  125
- Table 44: Tightening Torque (51009)
  125
- Fig. 59: Fitting the Insulation
  126
- Fig. 60: Tightening Torques
  127
- Table 45: Tightening Torques
  127
- Table of Tightening Torques
  127
- Fig. 61: Tightening Torques for Insulation
  128
- Table 46: Tightening Torques for Insulation
  128
- Possible Emergency Repairs
  129
- Taking out of Operation at Short Notice
  129
- Installing the Replacement Cartridge Group
  130
- Installing the Replacement Turbocharger
  130
- Fig. 62: Fitting the Cover Plate
  131
- Fitting the Cover Plate
  131
- Cover Plate Drawing
  132
- Fig. 63: Cover Plate Drawing
  132
- Table 47: Cover Plate Dimensions [MM]
  132
- Mothballing the Turbocharger
  133
- Taking the Engine out of Operation for up to 12 Months
  133
- Taking the Engine out of Operation for more than 12 Months
  134
- Disposing of Turbocharger Components
  135
- Ordering Spare Parts
  136
- Required Customer Spare Part Set (97070)
  136
- Spare Parts
  136
- Table 48: Customer Spare Part Set 97070
  136
- Fig. 64: Overview of Part Numbers
  138
- View of Turbocharger with Part Numbers
  138
- Table 49: Spare Parts List
  139
- Table 50: Spare Parts List
  140
- View of Turbine Cleaning Device
  140
- Table 51: Customer Tool Set 90000
  141
- Tools
  141
Figures

142

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