ABB IRB 920 Manuals

Manuals and User Guides for ABB IRB 920. We have 3 ABB IRB 920 manuals available for free PDF download: Product Manual, Product Manual, Spare Parts, Product Specification

ABB IRB 920 Product Manual (1008 pages)

Brand: ABB | Category: Robotics | Size: 14.8 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
29
Safety During Maintenance and Repair
30
Emergency Release of the Robot Axes
33
Brake Testing
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Manipulator Description
37
About IRB 920
37
Technical Data
38
Robot Dimensions
41
Working Range
44
Information Labels
48
The Unit Is Sensitive to ESD
49
Installation and Commissioning
51
Introduction to Installation and Commissioning
51
Unpacking
52
Pre-Installation Procedure
52
Risk of Tipping/Stability
53
Transportation Bracket
54
On-Site Installation
55
Brief Installation Procedure
55
Test Run after Installation, Maintenance, or Repair
56
Lifting the Robot
57
Lifting the Robot by Two People
57
Lifting Robot with Lifting Accessories
59
Manually Releasing the Brakes
63
Orienting and Securing the Robot
65
Loads Fitted to the Robot, Stopping Time and Braking Distances
68
Lamp
69
Lamp on the Robot
69
Installation of Signal Lamp (Option)
70
Fitting Equipment on the Robot (Robot Dimensions)
72
Restricting the Working Range
75
Adjusting the Working Range
75
Mechanically Restricting the Working Range
76
Electrical Connections
78
Robot Cabling and Connection Points
78
Customer Connections
81
Maintenance
85
Introduction
85
Service Information System (SIS)
86
Maintenance Schedule and Expected Component Life
87
Specification of Maintenance Intervals
87
Maintenance Schedule
88
Expected Component Life
90
Inspection Activities
91
Inspecting the Information Labels
91
Inspecting the Robot Cabling
93
Inspecting the Ball Screw Spline Unit
94
Inspecting Axis-3 Mechanical Stops
97
Inspecting Timing Belts
100
Replacement/Changing Activities
105
Lubrication Activities
106
Lubricating the Ball Screw Spline Unit
106
Cleaning Activities
108
Cleaning the IRB
108
Repair
111
Introduction
111
General Procedures
112
Performing a Leak-Down Test
112
Mounting Instructions for Bearings
113
Mounting Instructions for Sealings
115
Cut the Paint or Surface on the Robot before Replacing Parts
118
Cable Harness
120
Replacing the Main Harness
120
Replacing the Process Hub
175
Replacing the SMB Unit and Battery Unit
193
Base
203
Replacing the Base
203
Replacing the Axis-1 Timing Belt
266
Inner Arm
325
Replacing the Inner Arm
325
Outer Arm
398
Replacing the Mechanical Stopper
398
Replacing the Bellows
421
Replacing the Pulley on the Ball Screw Upper Position
436
Replacing the Pulley on the Ball Screw Lower Position
454
Replacing the Ball Screw
488
Replacing the Axis-2 Timing Belt
534
Replacing the Axis-3 Timing Belt
565
Replacing the Axis-4 Second Timing Belt
579
Replacing the Axis-4 Timing Belt
601
Replacing the Transmission Module
626
Replacing the Outer Arm
652
Motors
712
Replacing the Axis-1 Motor Sub-Assembly
712
Replacing the Axis-2 Motor Sub-Assembly
771
Replacing the Axis-3 Motor Sub-Assembly
802
Replacing the Axis-4 Motor Sub-Assembly
819
Gearboxes
843
Replacing the Axis-1 Gear Unit Sub-Assembly
843
Replacing the Axis-2 Gear Unit Sub-Assembly
906
Calibration
945
Introduction to Calibration
945
Introduction and Calibration Terminology
945
Calibration Methods
946
When to Calibrate
948
Synchronization Marks and Axis Movement Directions
949
Synchronization Marks and Synchronization Position for Axes
949
Calibration Movement Directions for All Axes
951
Updating Revolution Counters
952
Updating Revolution Counters on Omnicore Robots
952
Calibrating with Axis Calibration Method
956
Description of Axis Calibration
956
Calibration Tools for Axis Calibration
959
Installation Locations for the Calibration Tools
961
Axis Calibration - Running the Calibration Procedure
962
Reference Calibration
966
Calibrating the Robot
968
Calibration Position
968
Calibrating Axis 1 and Axis 2
969
Calibrating Axis 3 and Axis 4
970
Verifying the Calibration
975
Checking the Synchronization Position
976
Troubleshooting
977
Introduction to Troubleshooting
977
Oil and Grease Stains on Motors and Gearboxes
979
Mechanical Noise or Dissonance
980
Manipulator Collapses on Power down
982
Motor Temperature too High
983
Decommissioning
985
Introduction
985
Environmental Information
986
Scrapping of Robot
988
Reference Information
989
Introduction
989
Applicable Standards
990
Unit Conversion
991
Screw Joints
992
Weight Specifications
995
Standard Toolkit
996
Special Tools
997
Lifting Accessories and Lifting Instructions
999
Spare Parts
1001
Spare Part Lists and Illustrations
1001

ABB IRB 920 Product Manual, Spare Parts (76 pages)

Brand: ABB | Category: Industrial Equipment | Size: 2.93 MB

Table of Contents
5
Overview of this Manual
7
Product Documentation
9
Spare Parts and Exploded Views
11
Spare Parts - Electrical Parts
12
Spare Parts - Base
24
- Base Parts
  24
Spare Parts - Inner Arm
31
- Inner Arm
  31
- Inner Arm Parts
  34
Spare Parts - Outer Arm
37
- Outer Arm
  37
- Outer Arm Parts
  40
- Ball Screw
  43
- Bellows
  46
Spare Parts - Motors
52
- Axis-1 Motor Sub-Assembly
  52
- Axis-2 Motor Sub-Assembly
  55
- Axis-3 Motor Sub-Assembly
  58
- Axis-4 Motor Sub-Assembly
  61
Spare Parts - Gearboxes
64
- Axis-1 Gearbox
  64
- Axis-2 Gearbox
  67
Spare Parts - Accessories
70
- Axis Calibration Items - Protective Plug
  70
- Special Tools
  72
Consumables and Wear Parts
73
- Lubrication
  73
- Wear Parts
  74

ABB IRB 920 Product Specification (58 pages)

ROBOTICS

Brand: ABB | Category: Industrial Equipment | Size: 3.58 MB

Table of Contents
5
Overview of this Specification
7
Description
9
Structure
9
Introduction
9
Different Robot Versions
11
Definition of Version Designations
12
Technical Data
12
Standards
17
Applicable Standards
17
Installation
19
Introduction to Installation
19
Information Labels
20
Assembling the Manipulator
21
Calibration and References
23
Calibration Methods
23
Fine Calibration
25
Absolute Accuracy Option
26
Load Diagrams
28
Introduction to Load Diagram
28
Diagrams
29
Maximum Load and Moment of Inertia
32
Fitting Equipment on the Robot (Robot Dimensions)
33
Maintenance and Troubleshooting
37
Robot Motion
38
Working Range
38
Performance According to ISO 9283
40
Velocity
41
Robot Stopping Distances and Times
42
Customer Connections
43
Specification of Variants and Options
47
Introduction to Variants and Options
47
Manipulator
48
Floor Cables
52
Accessories
53
Index
55

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