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ABB Power2 550-M Manuals
Manuals and User Guides for ABB Power2 550-M. We have
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ABB Power2 550-M manuals available for free PDF download: Operation Manual, Aassembly Instructions
ABB Power2 550-M Operation Manual (119 pages)
High-pressure stage
Brand:
ABB
| Category:
Industrial Equipment
| Size: 13.37 MB
Table of Contents
Table of Contents
1
Contact Information
4
Introduction
4
Purpose of the Manual
4
Essential Information
5
Power2 Layout and Function
7
Fig. 1: Layout and Function
7
Layout and Function of the High-Pressure Stage
8
Fig. 2: Layout of the High-Pressure Stage
8
Fig. 3: Function of the High-Pressure Stage
9
Symbols, Definitions
10
Registered Trademarks
11
Table 1: Definition of Pictograms
11
Fig. 4: Volatile Corrosion Inhibitor (VCI)
12
Storage of New Low-Pressure and High-Pressure Stages
12
Fig. 5: Package with Hygrometer
13
Safety
14
Introduction
14
CE Conformity
14
Definition of Mandatory Signs
15
Definition of Safety Instructions
15
Table 2: Personal Protective Equipment to be Worn at All Times
15
Table 3: Personal Protective Equipment to be Worn Specific to the Respective Task
15
Intended Use
16
Deflagration on Gas Engines
17
Fig. 6 High-Pressure Stage
18
Warning Plates on the High-Pressure Stage
18
Rating Plate of the High-Pressure Stage
19
Fig. 7: Rating Plate
19
Table 4: Operating Limits
19
Table 5: Recommended Inspection and Replacement Intervals
19
Table 6: Further Data
19
Periodic Check of the Pressure Vessels
20
Fig. 8: Location of Power2 HP Rating Plate
20
Lifting of Loads
21
Fig. 9: Attachment of Loads on the Crane Hook
21
Fig. 10: Attachment Angle
21
Prerequisites for Operation and Maintenance
22
Hazards During Operation and Maintenance
23
Safe Operation
25
Safe Maintenance
26
Removal and Installation
30
Transport / Weight
30
Fig. 11: Swivel Lifting Eye (Example)
30
Fig. 12: Transport
30
Table 7: Swivel Lifting Eyes
30
Table 8: Weight of Complete High-Pressure Stage
30
Removing the High-Pressure Stage
31
Fig. 13: Removing the High-Pressure Stage
31
Fig. 14: Loosening the Clamping Nut
32
Fig. 15: Removing the High-Pressure Stage
33
Installing the High-Pressure Stage
34
Fig. 16: Gaskets in the Slots of the Bearing Casing
34
Fig. 17: Preparing the Fastening Elements of the High-Pressure Stage
35
Fig. 18: Placing the High-Pressure Stage on the Bracket
36
Table 9: Values X and L
36
Fig. 19: Steps for Fastening the High-Pressure Stage
37
Fig. 20: Steps for Fastening the High-Pressure Stage
38
Table 10: Tightening Torque (01, 61003)
38
Fig. 21: Preparing the Clamping Nut for the Tightening Procedure
39
Table 11
40
Fig. 22: Tightening Pressure Screws
40
Commissioning
41
Oil Supply
41
Inspection Procedures
42
Commissioning after Taking out of Operation
44
Monitoring During Operation
45
Lubricating Oil Pressure
45
Fig. 23: Oil Monitoring
45
Table 12: Oil Pressure Range
45
Lubricating Oil Temperature
46
Table 13: Oil Temperature at the Inlet
46
Table 14: Oil Temperature at the Outlet
46
Fig. 24: Overview: Speed Measurement on High-Pressure Stage
47
Speeds
47
Operation and Service
50
Noise Emission
50
Fig. 25: Noise Insulation, Bellows
51
Service Work
52
Expected Replacement Intervals
54
Table 15: Expected Replacement Intervals [H]
54
Stopping the Engine
56
Table 16: Post-Lubrication Time
56
Periodic Maintenance
57
Foreword to Maintenance
57
Table 17: Maintenance Intervals
57
Cleaning the Compressor During Operation
58
Table 18: Cleaning Parameters
59
Table 19: Cleaning Parameters
59
Cleaning the High-Pressure Stage Bellows (if Present)
60
Cleaning Turbines and Nozzle Rings During Operation
60
Fig. 26: Bellows
60
Fig. 27: Load/Time Chart
63
Fig. 28: Wet Cleaning Operation
64
Table 20: Cleaning Parameters
66
Table 21: Cleaning Parameters
66
Table 22: Water Volumes
66
Table 24: Malfunctions When Starting - Vibrations
67
Table 25: Malfunctions When Starting - Rubbing of Rotating Parts
67
Table 23: Malfunctions When Starting - Delayed Start-Up
67
Malfunctions When Starting
67
Troubleshooting
67
Malfunctions During Operation
68
Table 26: Malfunctions During Operation - Lubricating Oil Pressure too Low
68
Table 27: Malfunctions During Operation - Power2 LP Speed Reductions
68
Table 28: Malfunctions During Operation - Power2 HP Speed Reductions
68
Table 29: Malfunctions During Operation - Power2 LP Speed Increases
68
Table 30: Malfunctions During Operation - Power2 HP Speed Increases
69
Table 31: Malfunctions During Operation - Exhaust Gas Temperature too High
69
Table 32: Malfunctions During Operation - Charge Air Pressure too Low
70
Table 33: Malfunctions During Operation - Charge Air Pressure too High
70
Table 34: Malfunctions During Operation - Compressor 1 Contamination
71
Table 35: Malfunctions During Operation - Compressor 2 Contamination
71
Surging of the Low-Pressure or High-Pressure Stage
72
Table 36: Surging of the Low-Pressure or High-Pressure Stage
72
Malfunctions When Stopping
73
Table 37: Malfunctions When Stopping - Runout Noises
73
Table 38: Malfunctions When Stopping - Runout Time too Short
73
Speed Measurement System
74
Table 39: Speed Measurement - Poor Signal Amplitude
74
Table 40: Speed Measurement - Speed too High
74
Table 41: Speed Measurement - Speed too Low
74
Disassembly and Assembly
75
Introduction
75
Material Required
76
Fig. 29: Swivel Lifting Eye (Example)
77
Table 42: Swivel Lifting Eyes
77
Weights of Assemblies
78
Fig. 30: Weights of the Assemblies
78
Table 43: Weights of the Assemblies
78
Removing the Gas Outlet Casing
79
Fig. 31: Removing the Gas Outlet Casing
79
Removing Air Inlets
80
Fig. 32: Removing the Air Inlets
80
Removing the Compressor Casing
81
Fig. 33: Removing the Compressor Casing
81
Removing the Cartridge Group
82
Fig. 34: Removing the Cartridge Group
83
Fig. 35: Removing the Gas Outlet Flange / Nozzle Ring
84
Installing the Cartridge Group
85
Fig. 36: Nozzle Ring Compression PD
85
Table 44: Nozzle Ring Compression PD
85
Fig. 37: Installing the Gas Outlet Flange / Nozzle Ring
86
Table 45: Tightening Torque (51005)
86
Fig. 38: Installing the Cartridge Group
87
Table 46: Tightening Torque (51007)
87
Installing the Compressor Casing
88
Fig. 39: Installing the Compressor Casing
88
Table 47: Tightening Torques (42007, 72011, 77022)
88
Table 48: Tightening Torque (72013)
89
Fig. 40: Installing the Air Inlet
89
Installing the Air Inlets
89
Installing the Gas Outlet Casing
90
Fig. 41: Installing the Gas Outlet Casing
90
Table 49: Tightening Torques (51009, 61003)
90
Measuring Radial Clearances N and R
91
Fig. 42: Measuring Clearances N and R
91
Table 50: Permissible Clearances N and R
91
Measuring Clearance a and B
92
Fig. 43: Measuring Clearance a and B
92
Table 51: Permissible Clearances a and B
92
Table 52: Tightening Torques [Nm]
93
Fig. 44: Overview of Tightening Torques
93
Table of Tightening Torques
93
Taking out of Operation at Short Notice
94
Possible Emergency Repairs
94
Installing a Replacement Cartridge Group
95
Fitting the Cover Plate
96
Fig. 45: Attaching a Cover Plate
96
Table 53: Tightening Torque (51007)
96
Cover Plate Drawing
97
Fig. 46: Cover Plate Drawing
97
Table 54: Cover Plate Dimensions [MM]
97
Fig. 47: Figure for Cover Plate, Slots for O-Rings
98
Table 55: Dimensions of Cover Plate, Slots for O-Rings [MM]
98
Process for Taking out of Operation
99
General
99
Lubricating Oil
99
Taking out of Operation for a Long Period
99
Material and Disposal
100
REACH and Rohs Compliance Declaration for Products
100
Disposing of Low-Pressure and High-Pressure Stage Components
101
Spare Parts
102
Ordering Spare Parts
102
Table 56: Customer Spare Part Set (97070)
103
Spare Part - Illustrations
104
Table 57
104
Table 58
105
Table 59
106
Table 60
107
Table 61
108
Table 62
109
Table 63
110
Table 64
111
Table 65
112
Table 66
113
Table 67
114
Tools
115
Table 68: Customer Tool Set 90000
115
Gas Piping (Option)
116
Figures
117
Tables
118
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ABB Power2 550-M Aassembly Instructions (32 pages)
Turbocharger
Brand:
ABB
| Category:
Industrial Equipment
| Size: 6.53 MB
Table of Contents
Table of Contents
3
1 Introduction
4
Purpose of the Assembly Instructions
4
Definition of Target Group
4
Symbols, Definitions
4
Definition of Warning, Caution, Note
6
Definition of Mandatory Signs
6
2 Safety
7
Introduction
7
Lifting of Loads
8
Occupational Safety
9
3 Weight and Transportation of the Low-Pressure and the High-Pressure Stages
12
4 Installing the Low-Pressure Stage
13
Placing the Low-Pressure Stage on the Bracket and Aligning
14
Steps for Fastening the Low-Pressure Stage
15
5 Installing the High-Pressure Stage
21
Inserting Gaskets
21
Placing the High-Pressure Stage on the Bracket
22
Steps for Fastening the High-Pressure Stage
24
Tightening the Clamping Nut
26
Completion Work, if Required
27
6 Storage of New Low-Pressure and High-Pressure Stages
28
7 Further Information
30
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