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SpotPack IRB 6620
User Manuals: ABB SpotPack IRB 6620 Industrial Robot
Manuals and User Guides for ABB SpotPack IRB 6620 Industrial Robot. We have
2
ABB SpotPack IRB 6620 Industrial Robot manuals available for free PDF download: Product Manual
ABB SpotPack IRB 6620 Product Manual (290 pages)
Brand:
ABB
| Category:
Robotics
| Size: 10.93 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, M2004
11
How to Read the Product Manual
13
Product Name Principles
14
1 Safety
17
Introduction
17
General Safety Information
18
Safety in the Manipulator System
18
Safety Risks
19
Safety Risks During Installation and Service Work on Manipulators
19
CAUTION - Hot Parts May Cause Burns
21
Safety Risks Related to Tools/Workpieces
22
Safety Risks Related to Pneumatic/Hydraulic Systems
23
Safety Risks During Operational Disturbances
24
Risks Associated with Live Electric Parts
25
Safety Actions
26
Safety Fence Dimensions
26
Fire Extinguishing
27
Emergency Release of the Manipulator's Arm
28
Brake Testing
29
Risk of Disabling Function "Reduced Speed 250 MM/S
30
Safe Use of the Flexpendant
31
Work Inside the Manipulator's Working Range
32
Signal Lamp (Optional)
33
Safety Stops
34
What Is an Emergency Stop
34
Safety Instructions
36
Safety Signals in the Manual
36
Safety Symbols on the Manipulator Labels
38
DANGER - Moving Manipulators Are Potentially Lethal
42
DANGER - Robot Without Axes' Holding Brakes Are Potentially Lethal
43
DANGER - no Admittance for Persons Fitted with Cardiac Pacemakers
44
2 Installation
45
Introduction
45
Dresspack Cable Package
46
Overview
46
Installation Activities
47
Fitting the Attachments of the Continuous Cable Package - IRBDP MH 2 CE and IRBDP SW 2 CE
50
Fitting the Attachments of the Cable Package - IRBDP MH 3 LE and IRBDP MH 3 UE
57
Fitting the Attachments of IRBDP SW5 CE (Spotpack Basic)
63
Fitting the Cable Package IRBDP SW2 CE IRBDP MH2 Ceand
69
Fitting the Lower Arm Cable Package - IRBDP MH 3 LE
76
Fitting the Upper Arm Cable Package - IRBDP MH 3 UE
83
Fitting the Cable Package IRBDP SW5 CE (Spotpack Basic)
88
Inspection, Dresspack Lower Arm
93
Inspection, Dresspack Upper Arm
94
Dresspack Adjustments
98
Adjustments of - IRBDP MH2 UE and IRBDP SW2 UE
98
Adjustments of the Cable Package - IRBDP MH3 UE
102
Adjustment of the Cable Package - IRBDP SW5 CE (Spotpack Basic)
103
Inspection During Programming and Test-Running
105
Dresspack Armload Parameters
108
Dresspack - Armload Parameters and Loadid
108
Dresspack Floor
111
Installation of Dresspack Floor
111
Inspection, Dresspack Floor
116
Water & Air Unit
117
Installation of Water and Air Unit
117
Return Water Flow Control
126
Return Water Flow Switch Setting
127
Setting of Air Pressure Switch (Only Applicable to Type S)
129
Spot Welding Cabinet
131
Lifting the Spotwelding Cabinet
131
Installation of Spotwelding Cabinet
133
Installation of Tipdresser
140
Installation of Tipdresser (Option)
140
3 Maintenance
145
Introduction
145
Maintenance Schedule and Component Lives
146
Maintenance Schedule, Spotpack
146
Inspection Activities
148
Preventive Inspection of All Cables, Spotpack
148
Preventive Inspection, Dresspack Upper End
150
Preventive Inspection of Water and Air Unit
157
Preventive Inspection of Spotwelding Cabinet
160
Cleaning Activities
163
Cleaning, Dresspack Upper Arm
163
Cleaning, Water and Air Unit
165
Cleaning the Fan Unit
167
Cleaning the Weld Timer Cooling Fins
169
4 Repair
171
Introduction
171
Dresspack Cable Package
172
Repair Activities
172
Replacement of Cable Package IRBDP MH2 Ceandirbdp SW2 CE
173
Replacement of the Lower Arm Cable Package - IRBDP MH 3 LE
179
Replacement of Upper Arm Cable Package - IRBDP MH 3 UE
184
Replacing the Cable Package IRBDP SW5 CE (Spotpack Basic)
187
Replacement of Tension Arm Unit
191
Replacement of Protective Sleeves
194
Repair of Process Cable Package
197
Adjusting Tension Arm Unit
202
Dresspack Cable Package, Common
207
Replacement of Hose Reinforcement
207
Replacement of Slide Sleeves
210
Water and Air Unit
215
Replacement of Air Supply Circuit
215
Replacement of Water-In Circuit
218
Replacement of Water-Return Circuit
220
Replacement of Air Filter Element
223
Spotwelding Cabinet
225
Replacement of Weld Timer
225
Replacement of Bosch Weld Timer Battery
229
Replacement of Circuit Breaker
231
Replacement of Door Interlock
236
Replacement of Contactor
241
Replacement of External Residual Current Release
244
Tipdresser
247
Replacement of Tipdresser Parts
247
5 Decommissioning
249
Environmental Information
249
6 Reference Information
251
Introduction
251
Applicable Safety Standards
252
Unit Conversion
254
Screw Joints
255
Weight Specifications
258
Toolkits, Dresspack/Spotpack
259
Lifting Equipment and Lifting Instructions
261
7 Spare Parts
263
Introduction
263
Dresspack IRB 6620
264
Dresspack for - IRBDP MH 2 CE and IRBDP SW 2 CE
264
Dresspack Cable Package Lower Arm - IRBDP MH 3 LE
266
Dresspack Cable Package Upper Arm - IRBDP MH 3 UE
267
Spotpack Basic Cable Package - IRBDP SW 5 CE
268
Connection Kits
270
7:Th Axis to Base
271
Customer Signal/Power
272
Dresspack - Water and Air Unit
273
Spotwelding Cabinet
274
Spotwelding Cabinet IRC 5, 3HAC025036-001
274
8 Circuit Diagram
285
About Circuit Diagrams
285
Index
287
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ABB SpotPack IRB 6620 Product Manual (248 pages)
Brand:
ABB
| Category:
Robotics
| Size: 8.66 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
12
How to Read the Product Manual
14
Product Name Principles
15
1 Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
19
Safety Actions
20
Fire Extinguishing
20
Make Sure that the Main Power Has Been Switched off
21
Safety Risks
22
Safety Risks During Installation and Service Work on Robots
22
First Test Run May Cause Injury or Damage
24
Enabling Device and Hold-To-Run Functionality
25
Risks Associated with Live Electric Parts
26
Hot Parts May Cause Burns
28
Safety Risks Related to Pneumatic/Hydraulic Systems
29
Safety Risks During Handling of Batteries
30
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
31
Safety Signals and Symbols
33
Safety Signals in the Manual
33
Safety Symbols on Product Labels
35
2 Installation
41
Introduction
41
Dresspack Cable Package
42
Overview
42
Installation Activities
43
Fitting the Attachments of the Continuous Cable Package - IRBDP MH 2 CE and IRBDP SW 2 CE
46
Fitting the Attachments of the Cable Package - IRBDP MH 3 LE and IRBDP MH
54
Fitting the Attachments of IRBDP SW5 CE (Spotpack Basic)
62
Fitting the Cable Package IRBDP SW2 CE and IRBDP MH2 CE
68
Fitting the Lower Arm Cable Package - IRBDP MH 3 LE
75
Fitting the Upper Arm Cable Package - IRBDP MH 3 UE
83
Fitting the Cable Package IRBDP SW5 CE (Spotpack Basic)
88
Inspection, Dresspack Lower Arm
93
Inspection, Dresspack Upper Arm
94
Dresspack Adjustments
98
Adjustments of - IRBDP MH2 UE and IRBDP SW2 UE
98
Adjustments of the Cable Package - IRBDP MH3 UE
102
Adjustment of the Cable Package - IRBDP SW5 CE (Spotpack Basic)
104
Inspection During Programming and Test-Running
106
Dresspack Armload Parameters
107
Dresspack - Arm Load Parameters and Loadid
107
Dresspack Floor
110
Installation of Dresspack Floor
110
Inspection, Dresspack Floor
113
Water & Air Unit
114
Installation of Water and Air Unit
114
Return Water Flow Control
126
Return Water Flow Switch Setting
127
Setting of Air Pressure Switch (Only Applicable to Type S)
129
Installation of Tipdresser
131
Installation of Tipdresser (Option)
131
3 Maintenance
135
Introduction
135
Maintenance Schedule and Component Lives
136
Maintenance Schedule
136
Inspection Activities
138
Preventive Inspection of All Cables, Dresspack
138
Preventive Inspection, Dresspack Upper End
140
Preventive Inspection of Water and Air Unit
147
Cleaning Activities
150
Cleaning, Dresspack Upper Arm
150
Cleaning, Water and Air Unit
152
Cleaning the Fan Unit
154
Cleaning the Weld Timer Cooling Fins
156
4 Repair
159
Introduction
159
Dresspack Cable Package
160
Repair Activities
160
Replacement of Cable Package IRBDP MH2 CE and IRBDP SW2 CE
161
Replacement of the Lower Arm Cable Package - IRBDP MH 3 LE
167
Replacement of Upper Arm Cable Package - IRBDP MH 3 UE
172
Replacing the Cable Package IRBDP SW5 CE (Spotpack Basic)
175
Replacement of Tension Arm Unit
179
Replacement of Protective Sleeves
182
Repair of Process Cable Package
185
Adjusting Tension Arm Unit
191
Dresspack Cable Package, Common
196
Replacement of Hose Reinforcement
196
Replacement of Slide Sleeves
199
Water and Air Unit
204
Replacement of Air Supply Circuit
204
Replacement of Water-In Circuit
207
Replacement of Water-Return Circuit
210
Replacement of Air Filter Element
213
Tipdresser
215
Replacement of Tipdresser Parts
215
5 Decommissioning
217
Environmental Information
217
6 Reference Information
219
Introduction
219
Applicable Standards
220
Unit Conversion
222
Screw Joints
223
Weight Specifications
226
Toolkits, Dresspack/Spotpack
227
Lifting Accessories and Lifting Instructions
229
7 Spare Parts
231
Introduction
231
Dresspack IRB 6620
232
Dresspack for - IRBDP MH2 CE and IRBDP SW2 CE
232
Dresspack Cable Package Lower Arm - IRBDP MH 3 LE
234
Dresspack Cable Package Upper Arm - IRBDP MH 3 UE
235
Spotpack Basic Cable Package - IRBDP SW 5 CE
236
Connection Kits
238
7:Th Axis to Base
239
Customer Signal/Power
240
Dresspack - Water and Air Unit
241
8 Circuit Diagram
243
Circuit Diagrams
243
Index
245
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