Bosch ZEMO ZE 12+ Manuals

Manuals and User Guides for Bosch ZEMO ZE 12+. We have 1 Bosch ZEMO ZE 12+ manual available for free PDF download: Translation Of Original Operating Instructions

Bosch ZEMO ZE 12+ Translation Of Original Operating Instructions (299 pages)

Pedelecs with LED Remote on-board computer

Brand: Bosch | Category: Bicycle | Size: 25.06 MB

Table of Contents
2
About These Operating Instructions
13
Manufacturer
13
Laws, Standards and Directives
13
Language
13
For Your Information
13
Warnings
13
Markups
13
Aim of the Operating Instructions
14
Type Number and Model
15
Frame Number
15
Identifying the Operating Instructions
15
Safety
16
Residual Risk
16
Risk of Fire and Explosion
16
Electric Shock
18
Risk of a Crash
18
Risk of Amputation
18
Key Breaking off
18
Malfunctions Due to Bluetooth
19
Data Privacy Information
19
Toxic Substances
20
Irritants and Corrosive Substances
20
Requirements for the Rider
20
Vulnerable Groups
20
Personal Protective Equipment
21
Safety Guards
21
Safety Markings and Safety Instructions
21
What to Do in an Emergency
22
Dangerous Situation in Road Traffic
22
Leaked Brake Fluid
22
Battery Vapour Emission
22
Battery Fire
23
Description
24
Proper Use
24
Improper Use
25
Permitted Total Weight (PTW)
26
Environmental Requirements
27
Nameplate
29
Components
30
Overview
30
Wheel
31
Tyres
31
Tube-Type Tyre
31
Rim
34
Valve
34
Spoke
34
Spoke Nipples
34
Hub
35
Chassis
36
Frame
36
Steering System
36
Steering Headset
36
Stem
36
Handlebars
37
Fork
37
Suspension
38
Rigid Fork
38
Suspension Fork
38
Rear Frame Damper
42
Rockshox Rear Frame Damper
44
Saddle
46
Seat Post
46
Patent Seat Post
46
Suspension Seat Post
47
Design of By.schulz G2
48
Braking System
49
Mechanical Brake
49
Hydraulic Brake
49
Disc Brake
50
Mechanical Drive System
51
Chain Drive Layout
51
Belt Drive Layout
51
Electric Drive System
52
Motor
52
Rechargeable Battery
52
Charger
53
Lighting
53
Integrated Battery
53
On-Board Computer
54
Description of Controls and Screens
55
Handlebars
55
Control Panel
56
System Message
57
Creating a User Account
58
Software Updates
58
Activity Tracking
58
Lock Function
58
Battery Level Indicator (Battery)
59
Gear Shift
60
SHIMANO SW-E7000 Derailleur Gears
60
SHIMANO Gear Shift
61
3-Switch Switch Control Panel
61
MTB Switch Control Panel
61
Switch Control Panel Functions on Right
61
Shifter SL-M5100
61
Shifter SL-M8100
62
Fork Lock
63
SR Suntour
63
Handbrake
64
Technical Data
65
Pedelec
65
Emissions
65
Bicycle Lighting
65
Display Mount
65
LED Remote On-Board Computer
65
BOSCH Performance Line CX Motor
65
BOSCH Powertube 750 Battery
66
Saddle Width
67
Brooks England
67
Ergon
67
Selle Royal
67
Puncture Protection Level
68
Schwalbe
68
Torque
69
Transporting and Storing
76
Weight and Dimensions for Transportation
76
Designated Handles, Lifting Points
78
Transporting
79
Using the Transport Securing System
79
Transporting the Pedelec
79
Shipping a Pedelec
79
Transporting the Battery
79
Shipping the Battery
79
Storing
80
Pedelec
80
On-Board Computer, Display and Charger
80
Rechargeable Battery
80
Break in Operation
81
Preparing a Break in Operation
82
Carrying out a Break in Operation
82
Assembly 5.1 Unpacking
83
Required Tools
83
Commissioning
84
Checking the Battery
84
Securing the Powertube BS3 Battery Mount
85
Preparing the Wheel
90
Installing the Wheel in the SUNTOUR Fork
91
Screw-On Axle (12AH2 and 15AH2)
91
MM Cross Axle
92
Q-LOC Quick Release
94
Fitting the Pedals
95
Preparing the LIMOTEC Seat Post
96
Checking the Stem and Handlebars
97
Checking the Connections
97
Checking Stem Is Firmly in Position
97
Checking the Bearing Clearance
97
Selling the Pedelec
97
Operation
98
Risks and Hazards
98
Tips for a Greater Range
100
Error Message
101
On-Board Computer
101
Less Critical Errors
101
Critical Errors
101
Rechargeable Battery
101
Instruction and Customer Service
102
Adjusting the Pedelec
102
Preparing
102
Pedelec Adjustment Procedure
103
Saddle
104
Replacing the Saddle
104
Determining Saddle Shape
104
Determining Minimum Saddle Width with Corrugated Cardboard
106
Determining Minimum Saddle Width with Gel Cushion
106
Calculating the Saddle Width
107
Selecting the Saddle Hardness
107
Adjusting the Saddle Hardness
107
Straighten Saddle
107
Positioning the Saddle with Eightpins Suspension Seat Post
107
Adjusting the Saddle Height
108
Setting the Saddle Height with the Remote Control
109
Riding Position
110
Straighten Saddle
112
Positioning the Saddle with Eightpins Suspension Seat Post
112
Adjusting the Saddle Height
113
Setting the Saddle Height with the Remote Control
114
Adjusting the Saddle Position
115
Adjusting the Saddle Tilt
115
Checking Saddle Stability
115
Handlebars
116
Replace Handlebars
116
Adjusting the Handlebar Width
116
Adjusting the Hand Position
116
Adjusting the Handlebars
117
Stem
118
Replacing the Handlebars
118
Adjusting the Handlebar Height with Quick Release
118
Checking the Stem Stability
118
Adjusting the Quick Release Clamping Force
118
Setting the Quill Stem
119
Adjusting the Ahead Stem
119
Adjusting the Angle-Adjustable Stem
120
Handles
121
Replacing the Handles
121
Adjusting Ergonomic Handles
121
Checking Handlebar Stability
121
Tyres
122
Adjust Tyre Pressure
122
Brake
123
Change Handbrake Position
123
Change Handbrake Inclination Angle
123
Determining the Grip Distance
124
Replacing Brakes
125
Retracting the Brake Linings
125
Grip Distance on a SHIMANO ST-EF41 Brake Lever
126
Grip Distance on a SHIMANO ST-EF41 Handbrake
127
Tyres
128
Adjust Tyre Pressure
128
Replacing Tyres
129
Gear Shift
130
Replacing the Gear Shift
130
Adjusting the SHIMANO Shifter
130
Suspension
131
Fork Sag
131
Adjusting the SR SUNTOUR Fork Steel Suspension
132
Adjusting the SR SUNTOUR Fork Air Suspension
133
ROCKSHOX Paragon Silver Coil Spring
134
Adjusting the Rockshox Coil Spring with an External Preload Adjuster
136
Adjusting the ROCKSHOX Fork Coil Spring with Spacer for Pre-Tensioning
137
Adjust the Rear Frame Damper Sag
139
Adjusting the Suntour Rear Frame Damper
140
Adjusting the Rockshox Rear Frame Damper
141
Fork Rebound Damping
143
Adjusting the SR SUNTOUR Fork Rebound Damping
144
Adjusting the Rockshox Suspension Fork
145
Adjusting the Rear Frame Damper Rebound Damper
146
Adjusting the Rockshox Rear Frame Damper
147
Compression Adjuster on Rear Frame Damper
148
Adjusting the Suntour Compression Adjuster
149
Adjusting the Rockshox Compression Adjuster
150
Adjusting the Rockshox Threshold
151
Riding Light
152
Adjusting the Headlight
153
On-Board Computer
154
Creating a User Account
154
Connecting the On-Board Computer to a Smartphone
154
Update Software
154
Activating Activity Tracking
154
Setting up the Lock Function (Optional)
154
Accessories
156
Child Seat
156
Trailer
157
Approval for Trailer with Enviolo Hub
157
Approval for Trailer with ROHLOFF Hub
158
Mobile Holder
158
Tubeless and Airless Tyres
158
Suspension Fork Coil Spring
158
Pannier Rack
159
Panniers and Cargo Boxes
159
Personal Protective Equipment and Accessories for Road Safety
160
Before each Ride
160
Straightening the Quickly Adjustable Stem
161
Using the Pannier Rack
161
Raising the Kickstand
162
Using the Saddle
162
Using the Leather Saddle
162
Using the Pedals
162
Using the Bell
162
Using the Handlebars
163
Using Multi-Position Handlebars
163
Using Bar Ends
163
Using Leather Handles
163
Using the Battery
164
Removing the Battery
164
Inserting the Battery
164
Charging the Battery
165
Using Pedelec with the Electric Drive System
166
Switching on the Electric Drive System
166
Switching off the Electric Drive System
166
Using the On-Board Computer
167
Using the Diagnosis Port
167
Charging the Control Panel Battery
167
Using the Riding Light
168
Setting the Brightness of Indicators
168
Using the Push Assist System
168
Selecting the Level of Assistance
169
Brake
170
Using the Brake Lever
170
Gear Shift
171
Using the Derailleur Gears
171
Use Suspension and Damping
172
Adjusting the SR SUNTOUR Compression Adjuster
173
Adjusting the Rockshox Compression Adjuster
174
Parking the Pedelec
175
Screwing in the Quickly Adjustable Stem
176
Activating the Lock Function
177
Cleaning, Servicing and Inspection
178
Before each Ride
182
Checking the Guards
182
Checking the Frame
182
Checking the Fork
182
Checking the Rear Frame Damper
182
Checking the Pannier Rack
182
Checking the Mudguards
182
Check Wheel Concentricity
182
Checking the Quick Releases
182
Checking the Suspension Seat Post
183
Checking the Bell
183
Checking the Handles
183
Checking the USB Cover
183
Checking the Riding Light
183
Checking the Brake
183
After each Ride
184
Cleaning the Riding Light and Reflectors
184
Cleaning the Suspension Fork
184
Caring for the Suspension Fork
184
Cleaning the Pedals
184
Cleaning the Brake
184
Cleaning the Suspension Seat Post
184
Cleaning the Rear Frame Damper
184
Basic Cleaning
185
Clean On-Board Computer and Control Panel
185
Cleaning the Battery
185
Cleaning the Motor
185
Clean Frame, Fork, Pannier Rack, Guards and Kickstand
186
Cleaning the Stem
186
Cleaning the Handlebars
186
Clean Handles
186
Cleaning Leather Handles
186
Clean Seat Post
186
Cleaning the Saddle
187
Cleaning the Leather Saddle
187
Cleaning the Tyres
187
Cleaning the Spokes and Spoke Nipples
187
Clean Hub
187
Cleaning the Switching Elements
187
Cleaning the Shifter
187
Clean Cassette, Chain Wheels and Front Derailleur
187
Clean Brake
188
Clean Handbrake
188
Cleaning the Brake Disc
188
Cleaning the Belt
188
Cleaning the Chain
188
Clean Chain, Including All-Round Chain Guard
188
Servicing
189
Frame
189
Fork
189
Pannier Rack
190
Mudguard
190
Servicing the Kickstand
190

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