Epson RC90 Manuals

Manuals and User Guides for Epson RC90. We have 9 Epson RC90 manuals available for free PDF download: Manual, User Manual, Safety And Installation, Maintenance Manual, Installation

Epson RC90 Manual (340 pages)

Robot Controller Option Fieldbus I/O

Brand: Epson | Category: Controller | Size: 12.77 MB

Table of Contents
9
1 Introduction

13
- Overview of Fieldbus I/O
  13
- Devicenet
  15
  - Overview of Devicenet
    15
  - Features of Devicenet
    15
  - General Specifications
    17
- Profibus Dp
  18
  - Overview of PROFIBUS DP
    18
  - Features of PROFIBUS DP
    18
  - General Specifications
    19
- Ethernet/Ip
  20
  - Overview of Ethernet/Ip
    20
  - Features of Ethernet/Ip
    20
  - General Specifications
    21
- CC-Link
  22
  - Overview of CC-Link
    22
  - Features of CC-Link
    22
  - General Specifications
    23
- Profinet
  24
  - Overview of PROFINET
    24
  - Features of PROFINET
    24
  - PROFINET Communication
    25
- Ethercat
  26
  - Overview of Ethercat
    26
  - Features of Ethercat
    26
  - General Specifications
    27
2 Installation

28
- Devicenet
  28
- Profibus-Dp
  96
- Ethernet/Ip
  139
- CC-Link
  212
  - Installing CC-Link Slave Board
    212
  - Installing CC-Link Slave Module
    223
- Profinet
  233
  - Installing PROFINET Slave Board
    233
  - Installing PROFINET Slave Module
    239
- Ethercat
  245
  - Installing Ethercat Slave Board
    245
  - Installing Ethercat Slave Module
    252
3 Operation

259
4 Troubleshooting

269
- Devicenet Troubleshooting
  269
  - Examining a Problem
    270
  - Problems and Countermeasures
    272
  - Procedures for Examining Possible Causes
    290
- PROFIBUS DP Troubleshooting
  303
  - Examining a Problem
    303
  - Problems and Countermeasures
    305
  - Procedures for Examining Possible Causes
    320
- Ethernet/Ip Troubleshooting
  330
  - Examining a Problem
    330
  - Problems and Countermeasures
    332
  - Tests and Diagnostics
    332
5 Maintenance Parts List

339

Epson RC90 Manual (226 pages)

robot controller

Brand: Epson | Category: Controller | Size: 13.15 MB

Table of Contents
11
Epson Rc+ 7.0
16
RC90 (EPSON RC+ 7.0) Rev
19
2 Conventions

20
Safety Precautions

20
- Epson Rc+ 7.0
  21
- Epson Rc+ 7.0
  22
Setup & Operation

23
Specifications

25
- System Example
  25
- Standard Specifications
  26
- Outer Dimensions
  28
Part Names and Functions

29
- Part Names
  29
- Functions
  29
- Led
  31
- Safety Features
  32
Installation

34
- Unpacking
  34
- Environmental Requirements
  34
  - Environment
    34
  - Installation
    35
- Power Supply
  36
  - Specifications
    36
  - AC Power Cable
    37
  - M/C Power Cable
    38
- Cable Connection
  39
  - Typical Cable Connection
    39
  - Connecting Manipulator to Controller
    41
- Noise Countermeasures
  42
Operation Mode (TEACH/AUTO/TEST)

43
- Overview
  43
- Switch Operation Mode
  43
- Program Mode (AUTO)
  44
  - What Is Program Mode (AUTO)
    44
  - Setup from EPSON RC+ 7.0
    44
- Auto Mode (AUTO)
  45
  - What Is Auto Mode (AUTO)
    45
  - Setup from EPSON RC+ 7.0
    45
  - Setup from Control Device
    46
Development PC Connection Port

47
Memory Port

50
LAN (Ethernet Communication) Port

54
TP Port

58
- What Is the TP Port
  58
- Teach Pendant Connection
  58
Emergency

59
Standard RS-232C Port

66
I/O Connector

68
I/O Remote Settings

74
- I/O Signal Description
  75
  - Remote Input Signals
    75
  - Remote Output Signals
    79
- Timing Specifications
  82
Option Slots

84
- What Are Option Slots
  84
- Expansion I/O Board
  84
  - About Expansion I/O Board
    84
  - Board Configuration (Expansion I/O)
    84
  - Confirmation with EPSON RC+ 7.0
    85
  - Input Circuit
    85
  - Output Circuit
    87
  - Pin Assignments
    90
- Fieldbus I/O Board
  91
- RS-232C Board
  92
Maintenance

95
Safety Precautions on Maintenance

97
- Safety Precautions
  97
- Lockout / Tagout
  98
Regular Maintenance Inspection

100
Controller Structure

101
- Location of Parts
  101
- Diagram of Cable Connections
  101
Backup and Restore

102
- What Is the Backup Controller Function
  102
- Backup Data Types
  102
- Backup
  103
- Restore
  104
Firmware Update

106
- Updating Firmware
  106
- Firmware Upgrade Procedure
  106
- Controller Recovery
  109
- Firmware Initialization Procedure
  110
Alarm

112
- Alarm Configuration
  112
  - Robot Battery and Grease up
    112
  - Controller Battery
    113
- How to View the Alarm Information
  113
- How to Edit the Alarm Information
  114
- Alarm Notifying Method
  114
- How to Cancel the Alarm
  115
  - Alarm Cancellation Dialog
    115
  - Remote Input
    115
Maintenance Parts Replacement Procedures

116
- Fan Filter
  116
- Fan
  117
- Battery
  118
- CF (Compact Flash)
  119
- Mdb
  120
- Dmb
  122
- DMB Sub Board
  126
- Option Board
  127
Verifying Robot System Operation

129
Troubleshooting

130
- Error Code Table
  130
- Cannot Connect the Development PC and the Controller Using the USB Cable
  222
  - Confirmation Using Windows Device Manager
    223
  - Device Manager
    225
Maintenance Parts List

226

Epson RC90 User Manual (218 pages)

ROBOT CONTROLLER. EPSON RC+ 7.0

Brand: Epson | Category: Controller | Size: 13.7 MB

Table of Contents
11
Safety

19
Conventions

19
Safety Precautions

20
- RC90 (EPSON RC+ 7.0) Rev
  20
Setup & Operation

23
Specifications

25
- System Example
  25
- Standard Specifications
  26
- Outer Dimensions
  28
Part Names and Functions

29
- Part Names
  29
- Functions
  29
- Led
  31
- Safety Features
  32
Installation

34
- Unpacking
  34
- Environmental Requirements
  34
  - Environment
    34
  - Installation
    35
- Power Supply
  36
  - Specifications
    36
  - AC Power Cable
    37
  - AC Power Cable Connection
    37
  - M/C Power Cable
    38
- Cable Connection
  39
- Noise Countermeasures
  42
Operation Mode (TEACH/AUTO/TEST)

43
- Overview
  43
- Switch Operation Mode
  43
- Program Mode (AUTO)
  44
  - What Is Program Mode (AUTO)
    44
  - Setup from EPSON RC+ 7.0
    44
- Auto Mode (AUTO)
  45
  - What Is Auto Mode (AUTO)
    45
  - Setup from EPSON RC+ 7.0
    45
  - Setup from Control Device
    46
Development PC Connection Port

47
Memory Port

50
LAN (Ethernet Communication) Port

54
TP Port

58
- What Is the TP Port
  58
- Teach Pendant Connection
  58
Emergency

59
Standard RS-232C Port

66
I/O Connector

68
I/O Remote Settings

74
- I/O Signal Description
  75
  - Remote Input Signals
    75
  - Remote Output Signals
    79
- Timing Specifications
  82
Option Slots

84
- What Are Option Slots
  84
- Expansion I/O Board
  84
  - About Expansion I/O Board
    84
  - Board Configuration (Expansion I/O)
    84
  - Confirmation with EPSON RC+ 7.0
    85
  - Input Circuit
    85
  - Output Circuit
    87
  - Pin Assignments
    90
- Fieldbus I/O Board
  91
- RS-232C Board
  92
Maintenance

95
Safety Precautions on Maintenance

97
- Safety Precautions
  97
- Lockout / Tagout
  98
Regular Maintenance Inspection

100
- Schedule for Maintenance Inspection
  100
- Inspection Point
  101
  - Inspection While the Controller Is Turned off
    101
  - Inspection While the Controller Is Turned on
    101
Controller Structure

102
- Location of Parts
  102
- Diagram of Cable Connections
  102
Backup and Restore

103
- What Is the Backup Controller Function
  103
- Backup Data Types
  103
- Backup
  104
- Restore
  105
Firmware Update

107
- Updating Firmware
  107
- Firmware Upgrade Procedure
  107
- Controller Recovery
  110
- Firmware Initialization Procedure
  111
Alarm

113
- Alarm Configuration
  113
  - Robot Battery and Grease up
    113
  - Controller Battery
    114
- How to View the Alarm Information
  114
- How to Edit the Alarm Information
  115
- Alarm Notifying Method
  115
- How to Cancel the Alarm
  116
  - Alarm Cancellation Dialog
    116
  - Remote Input
    116
Maintenance Parts Replacement Procedures

117
- Fan Filter
  117
- Fan
  118
- Battery
  119
- CF (Compact Flash)
  120
- Mdb
  121
- Dmb
  123
- DMB Sub Board
  127
- Option Board
  128
Verifying Robot System Operation

130
Troubleshooting

131
- Error Code Table
  131
- Cannot Connect the Development PC and the Controller Using the USB Cable
  213
  - Confirmation Using Windows Device Manager
    214
  - Device Manager
    216
Maintenance Parts List

217

Epson RC90 Manual (274 pages)

Robot Controller Fieldbus I/O

Brand: Epson | Category: Controller | Size: 6.54 MB

Table of Contents
9
1 Introduction

11
- Overview of Fieldbus I/O
  11
- Devicenet
  13
  - Overview of Devicenet
    13
  - Features of Devicenet
    13
  - General Specifications
    15
- Profibus Dp
  16
  - Overview of PROFIBUS DP
    16
  - Features of PROFIBUS DP
    16
  - General Specifications
    17
- Ethernet/Ip
  18
  - Overview of Ethernet/Ip
    18
  - Features of Ethernet/Ip
    18
  - General Specifications
    19
- CC-Link
  20
  - Overview of CC-Link
    20
  - Features of CC-Link
    20
  - General Specifications
    21
- Profinet
  22
  - Overview of PROFINET
    22
  - Features of PROFINET
    22
  - PROFINET Communication
    23
- Ethercat
  24
  - Overview of Ethercat
    24
  - Features of Ethercat
    24
  - General Specifications
    25
2 Installation

26
- Devicenet
  26
- Profibus-Dp
  67
- Ethernet/Ip
  110
- CC-Link
  148
  - CC-Link Slave Board Installation
    148
  - CC-Link Slave Module Installation
    159
- Profinet
  169
  - PROFINET Slave Board Installation
    169
  - PROFINET Slave Module Installation
    175
- Ethercat
  181
  - Ethercat Slave Board Installation
    181
  - Ethercat Slave Module Installation
    188
3 Operation

195
4 Troubleshooting

205
- Devicenet Troubleshooting
  205
  - Examining a Problem
    205
  - Problems and Countermeasures
    207
  - Procedures for Examining Possible Causes
    225
- PROFIBUS DP Troubleshooting
  238
  - Examining a Problem
    238
  - Problems and Countermeasures
    240
  - Procedures for Examining Possible Causes
    255
- Ethernet/Ip Troubleshooting
  265
  - Examining a Problem
    265
  - Problems and Countermeasures
    267
  - Tests and Diagnostics
    267
5 Maintenance Parts List

274

Epson RC90 Manual (120 pages)

Robot Controller Option Teach Pendant

Brand: Epson | Category: Controller | Size: 1.78 MB

Table of Contents
9
Functions & Installation

13
- Safety
  15
  - Conventions
    15
  - Safety Precautions
    15
    
    Safety-Related Requirements
    17
  - Emergency Stop
    18
  - Mode Selector Key Switch
    19
    
    Mode Switching During Task Execution
    19
  - Using Teach Pendant in Safeguarded Area
    19
- Specifications
  20
  - Part Names and Functions
    20
  - Standard Specifications
    21
  - Outer Dimensions
    22
- Installation
  23
  - Contents
    23
  - Environmental Conditions
    23
  - Operating Precautions
    23
  - Connection
    24
    
    Typical Cable Connection
    24
    
    Connection to the Controller
    25
  - Power Supply
    25
- Operation Mode (TEACH, AUTO)
  26
  - Outline
    26
  - Switch Operation Mode
    28
- Operation Panel (Key Description)
  29
  - Key Description
    29
    
    Number Input Keys
    29
    
    Teaching Keys
    29
    
    Arrow Keys
    30
    
    Function Keys
    30
    
    Jog Keys
    30
    
    Other Keys
    30
    
    Lamp
    31
Teaching Procedure

35
TEACH Mode

40
- Jog & Teach
  41
  - Current Position Display
    43
  - Resetting Error
    46
  - Motor on / off
    46
  - Executing Return to Home
    46
  - Executing Alignment
    47
  - Executing Mcal
    48
  - Specifying Jog Speed
    48
  - Executing Jog Motion
    48
  - Moving the Robot by RST
    49
  - Changing Local / Tool / Arm / ECP
    50
  - Jog Mode
    51
  - Jog Distance
    52
  - Servo Lock and Servo Free
    53
  - Teaching Operation
    53
  - Changing Point Number
    54
  - Saving Point Data to File
    54
  - Loading Point Data from File
    54
  - Changing the Robot
    55
- Direct Teach + Touch Jog]
  56
  - Switch to [Direct Teach + Touch Jog] Screen
    57
  - Switch the Display
    60
  - Resetting Error
    61
  - Motor on / off
    61
  - Executing Return to Home
    61
  - Changing Local and Tool
    62
  - Switch the Function
    63
  - Set Direct Teach (Force Setting)
    64
  - Set Touch Jog
    68
  - Reset Force Sensor
    72
  - Changing Point Number
    73
  - Teach the Current Position
    73
  - Saving Point Data to File
    74
  - Loading Point Data from File
    74
  - Execute Direct Teach or Touch Jog
    75
  - Executing Alignment
    79
  - Changing the Robot
    79
- Point Editor
  80
  - Switching Point Editor Display
    81
  - Editing Point Data
    84
  - Deleting Point Data
    85
- I/O Command
  86
  - Input Status Display
    87
  - Changing Outputs Bit
    87
- Motion Command
  88
  - Executing Motion Command
    89
  - Move
    91
  - Arc3
    91
  - Goheretlz
    92
  - Moveheretlz
    92
  - Goalignhere
    93
  - Jump Z(0)
    93
  - Jump
    94
  - Arc
    94
- Free Joint
  95
- Brake
  98
  - Turn the Brake on
    98
  - Turn the Brake off
    98
- Robot
  99
  - Changing the Robot
    99
- Impedance Tester
  100
  - Resetting Error
    103
  - Motor on / off
    103
  - Changing Local / Tool / Arm
    104
  - Resetting Force Sensor
    105
  - Changing Force Control Object Number
    106
  - Displaying Details of Force Control Object Number and Force
    108
  - Coordinate System Object Number
    108
  - Changing Mass Property Object Number
    110
  - Displaying Details of Mass Property Object Number
    111
  - Changing Point Number
    111
  - Teaching the Current Position
    112
  - Executing Impedance Test
    113
AUTO Mode

115
- Auto
  115
- System History
  116
- Errors / Warnings
  117
Troubleshooting

118
Maintenance Parts List

119

Epson RC90 Safety And Installation (124 pages)

Robot System

Brand: Epson | Category: Robotics | Size: 5.27 MB

Table of Contents
13
1 Safety

17
- Conventions
  17
- Design and Installation Safety
  18
  - Relevant Manuals
    18
  - Designing a Safe Robot System
    19
- Operation Safety
  23
  - Safety-Related Requirements
    24
  - Part Names / Arm Motion
    25
  - Operation Modes
    30
- Maintenance Safety
  31
- Emergency Stop
  34
  - Free Running Distance in Emergency
    34
  - How to Reset the Emergency Mode
    41
- Labels
  42
  - Controller
    42
  - Manipulator
    43
- Safety Features
  47
- Lockout / Tagout
  50
- Manipulator Specifications
  52
- Motion Range Setting by Mechanical Stops
  57
- End User Training
  58
2 Installation

59
- System Example
  60
- Outline from Unpacking to Operation of Robot System
  61
- Unpacking
  62
  - Package Components Example
    62
  - Unpacking Precautions
    62
- Transportation
  63
  - Transportation Precautions
    63
  - Manipulator Transportation
    64
- Manipulator Installation
  67
  - Installation Precautions
    67
  - Environment
    67
  - Noise Level
    68
  - Base Table
    69
  - Installation Procedure
    70
- Controller Installation
  74
  - Installation Precautions
    74
  - Installation
    75
- Connection to EMERGENCY Connector (Controller)
  77
  - Safety Door Switch and Latch Release Switch
    77
  - Safety Door Switch
    77
  - Latch Release Switch
    78
  - Checking Latch Release Switch Operation
    79
  - Emergency Stop Switch
    80
  - Checking Emergency Stop Switch Operation
    80
  - Pin Assignments
    81
  - Circuit Diagrams
    82
- Power Supply / AC Power Cable / Breaker
  84
  - Power Supply
    84
  - AC Power Cable
    85
- Connecting Manipulator and Controller
  87
  - Connecting Precautions
    87
- Power-On
  88
  - Power-On Precautions
    88
  - Power on Procedure
    89
- Saving Default Status
  90
3 First Step

91
4 Second Step

109
- Connection with External Equipment
  109
  - Remote Control
    109
  - Ethernet
    109
  - RS-232C (Option)
    109
- Ethernet Connection of Development PC and Controller
  110
- Connection of Option Teaching Pendant
  110
5 General Maintenance

111
- Schedule for Maintenance Inspection
  111
  - Manipulator
    111
  - Controller
    114
- Overhaul
  115
- Tightening Hexagon Socket Head Cap Bolts
  117
- Greasing
  118
- Handling and Disposal of Batteries
  119
6 Manuals

121
- Software
  121
- Software Options
  121
- Controller
  122
- Controller Options
  122
- Manipulator
  122
7 Directives and Norms

123

Epson RC90 Maintenance Manual (70 pages)

ROBOT CONTROLLER

Brand: Epson | Category: Controller | Size: 5.1 MB

Table of Contents
11
Safety Precautions on Maintenance
15
Safety Precautions
15
Lockout / Tagout
16
Regular Maintenance Inspection
18
Inspection Point and Frequency
18
Timing of Replacement
18
Controller Structure
19
Location of Parts
19
For LS3-B, LS6-B
19
For LS10-B, LS20-B, LS6-B602S-V1
19
Diagram of Cable Connections
20
For LS3-B, LS6-B
20
For LS10-B, LS20-B, LS6-B602S-V1
20
Backup and Restore
21
What Is the Backup Controller Function
21
Backup Data Types
21
Backup
22
Restore
23
Firmware Update
26
Updating Firmware
26
Firmware Upgrade Procedure
26
Controller Recovery
29
Firmware Initialization Procedure
30
Adding Confirmation Steps by Strengthening Security of Ethernet Connection
32
Alarm
36
Before Controller Firmware Ver.7.1.8.X
37
Alarm Configuration
37
How to View the Alarm Information
38
How to Edit the Alarm Information
39
Alarm Notifying Method
39
How to Cancel the Alarm
40
Controller Firmware Ver.7.2.0.X or Later
41
Maintenance Information
41
How to View the Maintenance Information
42
How to Edit the Maintenance Information
44
Alarm Notifying Method
45
How to Cancel the Alarm
45
Option Parts Replacement Procedures
46
Option Board
46
EUROMAP67 Board
48
Maintenance Parts Replacement Procedures
50
Fan Filter
51
Fan
52
Battery
53
CF (Compact Flash)
55
Mdb
56
Dmb
58
DMB Sub Board
62
Dpb
63
Verifying Robot System Operation
65
Troubleshooting
66
Error Code Table
66
Cannot Connect the Development PC and the Controller Using the USB Cable
66
Confirmation Using Windows Device Manager
66
When Recognized under "Other Devices" in Windows Device
68
Manager
68
Maintenance Parts List
69

Epson RC90 Manual (66 pages)

PG Motion System

Brand: Epson | Category: Controller | Size: 1.33 MB

Table of Contents
11
1 Getting Started

13
- Introduction
  13
- System Overview
  13
- How to Setup and Use the System
  14
  - Hardware Setup Overview
    14
  - Software Setup Overview
    14
2 Hardware

15
- PG Board Specifications
  15
- Part Names and Functions
  17
  - Component Names & Locations
    17
  - DIP Switch Settings
    18
  - Jumper Settings
    19
  - Rotary Switch Settings
    19
  - Leds
    19
  - Connectors
    19
  - Installation in the Controller
    19
- Internal Circuitry
  20
  - Signal Functions
    20
  - Input Circuit
    22
  - Output Circuit
    23
- Wiring
  24
  - Minimizing Noise Interference
    24
  - Connectors
    25
  - PG Board Connector Pin Outs
    26
  - PG Terminal Block Pin Outs
    28
  - Typical Applications
    30
- Safety Features
  31
  - Typical Application of Emergency Stop Circuit
    32
3 Software

33
- Creating PG Robots in EPSON RC
  33
- PG Robot Configuration
  35
  - PG Robot Parameters Overview
    35
  - PG Parameters
    36
  - PG Parameters Joint
    37
  - Backup and Restore Parameter Data
    42
- Robot Manger] Configuration
  44
- Overview of [Robot Manager]
  44
- Range]
  45
- Home Config]
  45
- Mcal Order]
  46
- Using PG Robots in EPSON RC
  47
  - PG Cartesian Robots
    47
  - PG Joint Robots
    47
  - Tuning
    47
  - Motion Commands
    48
  - Slock and Sfree
    48
  - Dry Run
    48
  - PG Signal Status Display
    49
4 Calibration Types

50
5 Troubleshooting

62
6 Maintenance Parts List

66

Epson RC90 Installation (3 pages)

Option Board Installation

Brand: Epson | Category: Controller | Size: 0.53 MB

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Epson RC90 Manuals

Table of Contents

1 Introduction

2 Installation

3 Operation

4 Troubleshooting

5 Maintenance Parts List

Table of Contents

2 Conventions

Safety Precautions

Setup & Operation

Specifications

Part Names and Functions

Installation

Operation Mode (TEACH/AUTO/TEST)

Development PC Connection Port

Memory Port

LAN (Ethernet Communication) Port

TP Port

Emergency

Standard RS-232C Port

I/O Connector

I/O Remote Settings

Option Slots

Maintenance

Safety Precautions on Maintenance

Regular Maintenance Inspection

Controller Structure

Backup and Restore

Firmware Update

Alarm

Maintenance Parts Replacement Procedures

Verifying Robot System Operation

Troubleshooting

Maintenance Parts List

Table of Contents

Safety

Conventions

Safety Precautions

Setup & Operation

Specifications

Part Names and Functions

Installation

Operation Mode (TEACH/AUTO/TEST)

Development PC Connection Port

Memory Port

LAN (Ethernet Communication) Port

TP Port

Emergency

Standard RS-232C Port

I/O Connector

I/O Remote Settings

Option Slots

Maintenance

Safety Precautions on Maintenance

Regular Maintenance Inspection

Controller Structure

Backup and Restore

Firmware Update

Alarm

Maintenance Parts Replacement Procedures

Verifying Robot System Operation

Troubleshooting

Maintenance Parts List

Table of Contents

1 Introduction

2 Installation

3 Operation

4 Troubleshooting

5 Maintenance Parts List

Table of Contents

Functions & Installation

Teaching Procedure

TEACH Mode

AUTO Mode

Troubleshooting

Maintenance Parts List

Table of Contents

1 Safety

2 Installation