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Honeywell VRX180 manual available for free PDF download: User Manual
Honeywell VRX180 User Manual (294 pages)
Honeywell Video Recorder User Manual
Brand:
Honeywell
| Category:
DVR
| Size: 2.81 MB
Table of Contents
User Manual
1
About this Document
4
Table of Contents
7
1 Introduction
15
Video Recorder Overview
15
Figure 1-1 Video Recorder
15
Specifications
16
Table 1-1 Specifications
16
Table 1-2 Analog Input Accuracy--Linear Types
21
Table 1-3 Analog Input --Non-Linear Types
22
Table 1-4 Standards
23
Figure 1-2 Video Recorder Model Number
24
Model Selection Guide
26
2 Installation
27
Warning
27
What's in this Section
27
Unpacking
28
Panel Mounting the Video Recorder
29
Wiring the Video Recorder
31
Terminal Connections
33
Table 2-1 Universal Analog Input Board Specifications
36
Figure 2-1 AI Board Terminal Block Connections
36
Figure 2-2 10 Ohm Copper Connections
36
Figure 2-3 DI Board Terminal Block Connections
37
Figure 2-4 AO Board Terminal Block Connections
38
Figure 2-5 DO Board Terminal Block Connections
39
Figure 2-6 DO Board Relay Contact Setting
39
Figure 2-7 RS232 Wiring Configuration
41
Figure 2-8 RS422 Wiring Configuration
44
Figure 2-9 RS422 Interface Connections
44
Figure 2-10 RS485 Wiring Configuration
45
Figure 2-11 Interface Connector
46
3 Programming and Operating Concepts and Procedures
49
Overview
49
Quick Start Programming
49
Modes of Operation
49
Menu Navigation
50
Figure 3-1 Video Recorder Front Door Buttons
50
Figure 3-2 Menu Navigation Guide through on LINE, PROGRAM, and MAINTENANCE Mode MAIN Menus
51
Figure 3-3 on LINE Mode MAIN MENU
52
Figure 3-4 PROGRAM Mode MAIN MENU
53
Figure 3-5 MAINTENANCE Mode MAIN MENU
54
Button Functions
55
Table 3-1 Button Functions
55
Text Entry from External Sources
59
Table 3-2 QWERTY Key Equivalents
59
Connecting a Keyboard or a Barcode Reader
61
Figure 3-6 Connection of a Keyboard or a Barcode Reader
61
Installing and Removing a Floppy Disk
62
Definition of Function Blocks
63
Table 3-3 Function Block Types
64
Components of Function Blocks
65
Figure 3-7 Alarm 1 Function Block Components
65
Table 3-4 Function Block Parameter Designators
67
How to Program Input Parameters
69
Table 3-5 Output Code Connection Procedure
69
Figure 3-8 Example Input Parameter Connection
69
Figure 3-9 Function Block Connection Format
70
Table 3-6 Example Number Selection Procedure Using Front Panel Buttons
71
Table 3-7 Example Programming Discrete Input Parameter with a Number
71
How to Program Function Block Parameters
72
How to Program a Simple Configuration
72
Table 3-8 Example Function Block Parameter Selection Procedure
72
Table 3-9 Function Block Configuration Procedure
72
Table 3-10 Example Configuration Procedure
73
Figure 3-10 Example Configuration
73
How to Program Common Configurations
74
Figure 3-11 Control of Furnace Zone Temperature with 4-20 Ma (CAT) Control Signal
74
Figure 3-12 Basic Function Blocks Required for Control Configuration of Figure 3-11
75
Figure 3-13 Labeling each Function Block's Name and Major Inputs and Outputs
76
Figure 3-14 Labels for Internal Function Block Parameters
77
Figure 3-15 Interconnections between Function Blocks
77
Figure 3-16 Complete Function Block Diagram of Figure 3-11
78
Figure 3-17 Control of Wastewater Ph Using a Time Proportioning (DAT) Control Signal
79
Figure 3-18 Function Block Diagram of Figure 3-17
79
Figure 3-19 Temperature Control of Water Using Split Output or Duplex Control
80
Figure 3-20 Function Block Diagram of Figure 3-19
81
Figure 3-21 Temperature Control of an Oil Heated Chemical Reaction Chamber
82
Figure 3-22 Function Block Diagram of the Cascade Control Strategy
83
Figure 3-23 Example Set Point Profile
84
Figure 3-24 Function Block Diagram of Set Point Profile Control of Figure 3-16
85
Figure 3-25 Discrete Inputs Controlling Execution of Set Point Profiler Function Block
85
Figure 3-26 up to 16 Discrete Events May be Programmed Per Step of a Set Point Profile
86
Figure 3-27 Tying a Profile Function Block's Discrete Events with Discrete Output Hardware
87
Data Storage
88
Figure 3-28 Categories of Stored Data
88
Table 3-11 Data Storage File Extensions
89
4 How to Program Function Blocks and Features
93
Overview
93
Programming Tips
94
The Program Mode Menu
95
Table 4-1 Program Mode Menu
95
Frequently Used Programming Prompts
96
Table 4-2 Frequently Used Programming Prompts
96
Set Mode
97
Enter Labels
98
Table 4-3 Labels for Function Blocks
99
Table 4-4 Other Labels
100
Program Analog Inputs
101
Table 4-5 Analog Input Algorithm Selection
101
Table 4-6 Standard Algorithm Prompts
101
Table 4-7 Custom Algorithm Prompts
103
Program Control Loops
104
Table 4-8 Loop Characteristics
104
Table 4-9 Control Loop Type Menu Selections
106
Table 4-10 Loop Prompts
108
Figure 4-1 Function Block Configuration of a Typical Ratio Control Loop
114
Program Analog Outputs
115
Table 4-11 Analog Output Types
115
Table 4-12 Prompts for Analog Output Types
115
Table 4-13 Analog Output Prompts
116
Program Discrete Inputs
118
Table 4-14 Discrete Input Prompts
118
Program Discrete Outputs
119
Table 4-15 Discrete Output Prompts
119
Program Calculated Values
120
Table 4-16 CV Types
120
Table 4-17 Peak Picking Prompts
121
Table 4-18 Signal Select Prompts
122
Table 4-19 Compare Prompts
123
Figure 4-2 Compare Signal Flow
123
Figure 4-3 Compare's Greater than Result, with Hysteresis
124
Table 4-20 Compare's Condition Type and Condition Time Prompts
125
Table 4-21 Counter Prompts
127
Table 4-22 Math Prompts
128
Figure 4-4 Math CV Feedback Programming
128
Table 4-23 Free Form Math Prompts
129
Table 4-24 Free Form Math Functions
130
Table 4-25 Logic Prompts
131
Figure 4-5 Logic Signal Flow
131
Table 4-26 Logic Operators
132
Table 4-27 Free Form Logic Prompts
133
Figure 4-6 Free Form Logic Signal Flow
133
Table 4-28 (a or B) and C
134
Table 4-29 Results of Logic Equation Using Iteration
134
Table 4-30 Inverter Prompts
134
Table 4-31 BCD Prompts
135
Table 4-32 How Profiles Are Saved in Memory
136
Table 4-33 Function Generator Prompts
137
Figure 4-7 Function Generator Curve
137
Figure 4-8 Function Generator Configuration for Valve Characterization
138
Figure 4-9 Function Generator Configuration for Input Signal Characterization
138
Table 4-34 Interval Timer Prompts
139
Figure 4-10 Periodic Timer
140
Table 4-35 Periodic Timer Prompts
141
Table 4-36 Set up Timer Prompts
141
Table 4-37 Mass Flow Prompts
142
Table 4-38 Carbon Prompts
143
Figure 4-11 Typical Carbon Potential Control Configuration
144
Table 4-39 Relative Humidity Prompts
145
Table 4-40 F Sterilization Prompts
146
Figure 4-12 Advanced Splitter (Default Outputs)
147
Figure 4-13 Heat/Cool Configuration
147
Table 4-41 Advanced Splitter Prompts
148
Table 4-42 Standard Splitter Prompts
149
Figure 4-14 Standard Split Output Function
149
Table 4-43 Scaling Prompts
150
Table 4-44 Signal Clamp Prompts
151
Table 4-45 1 Point Block Average Prompts
152
Table 4-46 Rolling Average Prompts
153
Table 4-47 Multiple Average Prompts
154
Table 4-48 CEMS Block Average Prompts
155
Figure 4-15 CEMS Rolling Average
155
Table 4-49 CEMS Rolling Average Prompts
156
Program Alarms
157
Table 4-50 Alarm Prompts
157
Program Totalizers
158
Table 4-51 Totalizer Prompts
159
Program Profiles
160
Program Constants
161
Table 4-52 Constant Prompts
161
Figure 4-16 Example of Constant Destination
162
Copy Block
163
Table 4-53 Copy Block Prompts
163
Program Displays
164
Figure 4-17 Displays Accessible by the Display Buttons (Continued)
164
Table 4-54 Display Setup Procedure
166
Table 4-55 Set up Trend 1 Prompts
166
Table 4-56 Paper Chart Speed Equivalents to Time Base Selections
167
Table 4-57 1 Trend Group Live Buffer Size
168
Table 4-58 2 Trend Group Live Buffer Size
168
Table 4-59 4 Trend Group Live Buffer Size
169
Table 4-60 Set up Bar Graph 1 Prompts
170
Table 4-61 Set up Panel Display Prompts
170
Table 4-62 Set up Unit Data Display Prompts
170
Table 4-63 Set up Profile Display Prompts
170
Table 4-64 Assign Displays to Keys Prompts
171
Enable Features
173
Table 4-65 Enable Features Prompts
173
Program Security
174
Table 4-66 Security Prompts
174
Serial Communications
175
Table 4-67 Serial Communications Prompts
175
Set Clock
176
Table 4-68 Set Clock Prompts
176
Load/Store Configuration
177
Table 4-69 Load/Store Config Files Prompts
177
Scan Rate
178
Table 4-70 Suggested Scan Rates
178
Select Language
179
Data Storage
180
Table 4-71 Data Storage Setup Procedure
180
Table 4-72 Prompts for Storage Setup of Trends, Alarms, Events, Diagnostics
182
Table 4-73 Stored Events
183
Table 4-74 Unit Data Prompts
184
Table 4-75 Disk Capacity Prompts
186
Table 4-76 Disk Storage Capacity of LS120 or ZIP Disk
187
Table 4-77 Disk Storage Capacity for the 1.44 Mbyte Floppy Disk
188
5 Setpoint Profiler
189
Overview of the Setpoint Profiler
189
Figure 5-1 Setpoint Profiler Schematic
190
Figure 5-2 Single and Multi-Phase Profiles
191
Components of a Profile
192
Figure 5-3 Value/Duration Ramp Type
192
Figure 5-4 Time Ramp Type
193
Figure 5-5 Rate Ramp Type
194
Figure 5-6 External Ramp Type
195
Figure 5-7 Guaranteed Soak and Hysteresis
196
Table 5-1 Example of Segment Events
197
Figure 5-8 Activating Events in MID-Segment
197
Figure 5-9 Example of a Segment Loop
198
Parameters that Control a Profile's Execution
199
Table 5-2 Parameters that Control Profiler Execution
199
Figure 5-10 Hot Start
200
Figure 5-11 Fast Forward
201
Figure 5-12 Shutdown
202
How to Set up a Profiler
203
Table 5-3 Program Profiler Prompts
204
Table 5-4 Setpoint Profiles Prompts
205
Figure 5-13 Allowable and Non-Allowable Program Storage
206
Table 5-5 Edit Profile Prompts
207
Table 5-6 Edit Segments Prompts
210
How to Load and Run a Profiler
211
Figure 5-14 Buttons
211
Table 5-7 How Profiles Are Stored in Memory
212
Table 5-8 Procedure to Load a Program from Memory Using Online Menu
213
Table 5-9 Procedure to Load a Program from Memory Using Point/Detail Menu
213
Table 5-10 How Profiles Are Stored on Disk
214
Table 5-11 Disk Program Capacity
214
Table 5-12 Procedure to Load a Program from Disk
215
Table 5-13 Profiler Starting Procedure
216
Table 5-14 Profiler Hold Procedure
217
Table 5-15 Profiler Reset Procedure
217
Table 5-16 Profiler Advance Procedure
218
Table 5-17 Profiler Shutdown Procedure
218
Table 5-18 Event Viewing Procedure
219
Table 5-19 Details Viewing Procedure
219
Table 5-20 Summary Viewing Procedure
220
Table 5-21 Segment Editing Procedure
221
6 Online Operations Using Primary Displays
223
Overview
223
Table 6-1 Displays Accessed with Display Button
223
Interacting with Primary Displays
224
Figure 6-1 Changing Profile Batch Tag
224
Table 6-2 Point/Detail Menu Prompts
225
Figure 6-2 Horizontal and Vertical Trend Displays
225
Figure 6-3 Vertical Trend at 2X Zoom
227
Table 6-3 Stop Panel_4 Display Rotation Procedure
228
Table 6-4 Resume Panel_4 Display Rotation Procedure
228
Figure 6-4 Panel Display
228
Figure 6-5 Loop Displays
229
Table 6-5 Interacting with Loop Displays
230
Display Messages and Symbols
231
Figure 6-6 Example of Primary Display
231
Table 6-6 Messages and Symbols at Bottom of Display
232
Table 6-7 Messages and Symbols Elsewhere on Display
233
7 Online Operation Using Menus
235
Overview
235
Table 7-1 Online Main Menu
235
Data Storage
236
Table 7-2 Floppy Disk Insertion/Removal Procedure
236
Table 7-3 Disk Status
237
Table 7-4 Storage Start/Stop Controls
239
Table 7-5 Data Storage Replay Procedure
240
Figure 7-1 Data Storage Status Display
240
Access Summaries
242
Table 7-6 Alarm Acknowledgment Procedure
243
Table 7-7 Diagnostic Acknowledgment Procedure
244
Table 7-8 Delete All Diagnostics Procedure
245
Data Entry
246
Setpoint Profiles
248
Tune Loop
249
Table 7-9 Tune Loop Prompts
249
Figure 7-2 Control Loop Tuning Display
251
Table 7-10 Stages of Pretune
252
Table 7-11 Pretune STOPPED Prompts
252
Table 7-12 Pretune IDENTIFYING & CALCULATING Prompts
253
Table 7-13 Pretune COMPLETE Prompts
254
Table 7-14 Pretune Abort Messages
255
Set Mode
256
Review Programming
256
8 Maintenance
257
Overview
257
Table 8-1 Maintenance Mode Menu
257
Routine Maintenance
259
Set Mode
259
Calibrate Analog Inputs
259
AO MODULE Calibration
260
Figure 8-1 AO Module Jumper ST1
260
Off-Line Diagnostics
261
Table 8-2 Calibrate Analog Output Procedure
261
Table 8-3 Offline Diagnostic Prompts
261
Database Services
262
Reset Unit
262
Product Information
262
Mains Frequency
262
Table 8-4 Database Services Prompts
262
Warm Start Time
263
Demo
264
9 Diagnostic and Error Messages
265
Diagnostic Messages
265
Table 9-1 Diagnostic Error Messages
265
Table 9-2 Internal Error Messages
266
Loop Error Indicators
268
Table 9-3 Abnormal Loop Conditions and Indicators
268
Error Messages
269
Table 9-4 Error Messages
269
10 Parts
273
Table 10-1 Parts
273
Appendix A
277
Table A-1 Security Bypass Procedure
277
Safety
279
Index
291
Sales and Service
294
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