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SIMOTICS T-1FW4407-1KM81-1BC0-Z
Siemens SIMOTICS T-1FW4407-1KM81-1BC0-Z Manuals
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Siemens SIMOTICS T-1FW4407-1KM81-1BC0-Z manual available for free PDF download: Operating Instructions Manual
Siemens SIMOTICS T-1FW4407-1KM81-1BC0-Z Operating Instructions Manual (114 pages)
Heavy Duty Low-voltage motor
Brand:
Siemens
| Category:
Engine
| Size: 0.77 MB
Table of Contents
Edition
4
Table of Contents
5
Compiling Personal Documents
11
Disposal
11
Introduction
11
Information for those Responsible for the Plant or System
13
Safety Information
13
The 5 Safety Rules
13
Qualified Personnel
14
Safe Handling
14
Working on Machines with Permanent Magnets
15
Electrostatic Sensitive Devices
17
Electromagnetic Fields When Operating Electrical Power Engineering Installations
18
Interference Immunity
18
Interference Voltages When Operating the Converter
18
Description
21
Table 3-1 Machine Design
21
Figure 3-1 Rating Plate Diagram
22
Cooling Water Quality
25
Observing the Operating Mode
25
Preparations for Use
25
Safety-Related Aspects to Consider When Configuring the Plant
25
Table 4-1 Cooling Water Specification
25
Cooling Water Inlet Temperature (Plug-On Shaft)
26
Noise Emissions
26
Rotational Speed Limit Values
27
System-Inherent Frequencies
27
Torsional Loading of the Drive Train Due to Faults in the Electrical Supply
27
Checking the Delivery
28
Safety Instructions for Transport
28
Transport
28
Transporting the Machine Set
28
Lifting and Transportation
29
Transporting a Motor that Has Already Been in Operation
29
Storage
30
Converter Input Voltage
33
Converter Operation
33
Protecting the Cooling-Water System
33
Reducing Bearing Currents
34
Figure 4-1 Schematic Representation of a Single Drive
35
Insulated Bearings When Operating the Converter
35
Assembly
37
Safety Instructions for Installation
37
Safety Instructions When Mounting
37
Insulation Resistance and Polarization Index
38
Preparations for Installation
38
Requirements for Installation
38
Testing the Insulation Resistance and Polarization Index
39
Table 5-1 Stator Winding Insulation Resistance at 40° C
40
Preparing the Mating Faces
41
Checking the Load Handling Attachments
42
Lift the Machine to Where It will be Installed, and Position It
42
Preconditions for Correct Alignment and Secure Attachment
42
Removing Anti-Corrosion Protection
42
Shock Load and Shaft Adaptation
43
Lifting and Transporting the Machine
44
Mounting the Output Elements
44
Drain Condensate
46
Putting the Machine down
46
Connection Cables
47
Installing the Machine
47
Preconditions for Smooth, Vibration-Free Operation
47
Selecting Fixing Screws
47
Aligning the Machine to the Driven Machine and Attaching It to It (IM B5)
48
Axial and Radial Forces
48
Connecting the Cooling Water Supply
49
Insulated Bearings
50
Basic Rules
51
Electrical Connection
51
Safety Instructions Relating to the Electrical Connection
51
Preparation
52
Terminal Designation
52
Table 6-2 Determining the Cross-Section of the Grounding Conductor
53
Table 6-3 Tightening Torques of Bolts (Cable Lug)
54
Figure 6-2 Neutral Point Connection
55
Table 6-5 Data for Electrical Connection
55
Connecting Cables with Cable Lugs
56
Introducing the Cables into the Terminal Box and Routing Them
56
Use of Aluminum Conductors
57
Internal Equipotential Bonding
58
Minimum Air Clearances
58
Table 6-6 Minimum Air Clearance Dependent on Rms Value of the Alternating Voltage U
58
Using Single-Stranded Cables
58
Connecting the Auxiliary Circuits
59
Finishing Connection Work
59
Selecting Cables
59
Connecting the Temperature Sensor
60
Introducing Cables into the Auxiliary Terminal Box and Routing Them
60
Internal Equipotential Bonding in the Auxiliary Terminal Box
61
Connection to a Converter
62
Converter Operation
62
Terminating the Connection Work (Auxiliary Circuit)
62
Operation on a Converter with a Low Pulse Frequency
63
Converter Operation on a Grounded Network
64
Safety Instructions for Commissioning
65
Start-Up
65
Checks to be Carried out Prior to Commissioning
66
Greasing the Roller Bearings Prior to Commissioning
67
Setting the Converter Pulse Frequency
68
Preparing for Test Run
69
Test Run
69
Measure the Insulation Resistance and Polarization Index for the Commissioning
70
Set Values for Temperature Monitoring of the Bearing Thermometer
71
Switching on the Machine
71
Set Values for Temperature Monitoring (Slot Thermometer)
72
Switching off the Machine
72
Operation
73
Safety Instructions for Operation
73
Switching on the Machine
75
Avoidance of Frost and Corrosion Damage in the Cooling System
76
Prolonged Outage Periods
76
Stoppages
76
Avoidance of Damage to Roller Bearings During Stoppages
77
Measuring the Insulation Resistance after an Extended Non-Operational Period
77
Switching off the Machine
77
Decommissioning the Machine
78
Faults
78
Inspections in the Event of Faults
78
Re-Commissioning the Machine
78
Switching on Again after an Emergency Switching-Off
78
Electrical Faults Water-Cooled Machines
79
Mechanical Faults
79
Rolling-Contact Bearing Faults
80
Water Cooling Faults
81
Inspection and Maintenance
83
Maintenance
83
Safety Instructions for Inspection and Maintenance
83
Inspections in the Event of Faults
84
First Service after Installation or Repair
85
General Inspection
86
Measuring the Insulation Resistance During the Course of Maintenance Work
86
Regreasing Intervals and Types of Grease for Operating Rolling Bearings
87
Roller Bearing
87
Touch up any Damaged Paintwork
88
Corrective Maintenance
89
Maintaining Terminal Boxes
89
Changing the Bearings
90
Prepare Servicing Work
90
Figure 9-1 Schematic Diagram: Detailed View of the Speed Encoder
91
Replacing the Speed Encoder
91
Connecting the Speed Encoder
92
Figure 9-2 Electrical Connection of the Speed Sensor
93
Ordering Data
95
Ordering Spare Parts Via the Internet
95
Spare Parts
95
Disposal
97
Information According to Article 33 of the REACH Regulation
97
Introduction
97
Rohs - Restricting the Use of Certain Hazardous Substances
97
Preparing for Disassembly
98
Working on Machines with Permanent Magnets
98
Disposing of Permanent Magnets
99
Disposal of Components
100
Service and Support
103
Technical Data
105
Tightening Torques for Screw and Bolt Connections
105
Quality Documents
107
Index
109
Figure 6-1 Water Drip Loop
52
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
52
Connecting the Grounding Conductor
53
Selecting Cables
53
Table 6-4 Bolt Tightening Torques (Ground Terminals)
54
Circuit Diagram
55
Inserting and Routing the Cables
55
Terminal Box
55
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