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LG KP135 Service Manual
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Internal Use Only
Service Manual
KP135
Date: May, 2008 / Issue 1.0

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Summary of Contents for LG KP135

  • Page 1 Internal Use Only Service Manual KP135 Date: May, 2008 / Issue 1.0...
  • Page 2: Table Of Contents

    4.12 KEY backlight Trouble ......70 4.13 Receiver Trouble........72 4.14 Microphone Trouble ......74 4.15 RTC Trouble ........76 4.16 FM Radio ..........78 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 3 - Only for training and service purposes...
  • Page 3: Only For Training And Service Purposes

    LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 4 - Only for training and service purposes...
  • Page 4: Introduction

    The user may not make any changes and/or repairs expect as specifically noted in this manual. Therefore, note that unauthorized alternations or repair may affect the regulatory status of the system and may void any remaining warranty. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 5 -...
  • Page 5: Only For Training And Service Purposes

    • When returning system boards or parts like EEPROM to the factory, use the protective package as described. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 6 - Only for training and service purposes...
  • Page 6: Abbreviations

    International Portable User Identity Intermediate Frequency Liquid Crystal Display Low Drop Output Light Emitting Diode OPLL Offset Phase Locked Loop Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 7 - Only for training and service purposes...
  • Page 7: Only For Training And Service Purposes

    Time Division Multiple Access UART Universal Asynchronous Receiver/Transmitter Voltage Controlled Oscillator VCTCXO Voltage Control Temperature Compensated Crystal Oscillator Wireless Application Protocol LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 8 - Only for training and service purposes...
  • Page 8: Performance

    Loud Speaker Voice Recoding Microphone Speaker/Receiver One way speaker Travel Adapter MIDI SW MIDI (Mono SPK) Camera Bluetooth Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 9 - Only for training and service purposes...
  • Page 9: Technical Specification

    8 dBm 22 dBm 6 dBm 20 dBm 4 dBm 18 dBm 2 dBm 16 dBm 0 dBm LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 10 - Only for training and service purposes...
  • Page 10: Only For Training And Service Purposes

    3,000~ <6,000 6,000 GSM850 Offset from Carrier (kHz) Max. (dBm) Output RF Spectrum (due to switching transient) 1,200 1,800 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 11 - Only for training and service purposes...
  • Page 11: Only For Training And Service Purposes

    * Mean that Adopt a straight line in between 300 Hz and 1,000 Hz to be Max. level in the range. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 12 - Only for training and service purposes...
  • Page 12: Only For Training And Service Purposes

    3.76V 0.05 V ~ 3.56 0.05 V (Call) every 1 minutes Low Voltage Warning 3.50 0.05 V (Standby) Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 13 - Only for training and service purposes...
  • Page 13: Only For Training And Service Purposes

    Capacity: 900mAh Switching-mode charger Travel Charger Input: 100 ~ 240 V, 50/60 Hz Output: 6.6 V, 400 mA LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 14 - Only for training and service purposes...
  • Page 14: Technical Brief

    This feature provides additional flexibility for the designer in the selection of FEM interface control logic. Figure 3.1 Functional Block Diagram Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 15 - Only for training and service purposes...
  • Page 15: Only For Training And Service Purposes

    RF and DC Ground GMD PADS GROUND GRID Ground Pads, module underside SKY77517 Pad Names and Signal Descriptions LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 16 - Only for training and service purposes...
  • Page 16: Band Select

    Table 3.2.1 Band SW Logic Table DCS_RX VBATT GSM_RX GND9 U500 GND1 DCS_IN SKY77518 GND2 GND3 GSM_IN GND8 Figure 3.2.1 PAM+ASM CIRCUIT DIAGRAM Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 17 - Only for training and service purposes...
  • Page 17: Transceiver (Ad6548, U501)

    IC. The interface features low-voltage digital interface buffers compatible with logic levels from 1.6V to 2.9V. Figure 3.2 AD6548 Block Diagram LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 18 - Only for training and service purposes...
  • Page 18: Only For Training And Service Purposes

    2. Internally connected as Synth supply (Counters + SDM + Charge pump) 3. Supply regulated by internal LDO2 and should not be connected to any other supply Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only...
  • Page 19: 26 Mhz Clock (Crystal, X500)

    26MHz crystal. Dedicated control software ensures excellent frequency stability under all circumstances. X500 TSX-3225_26MHZ 26MHz EXXY0024401 Figure 3.4 CRYSTAL CIRCUIT DIAGRAM LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 20 - Only for training and service purposes...
  • Page 20: Baseband Processor (Ad6724, U103)

    • GSM 900/900 power classes 4 and 5, • DCS 1800 power classes 1 and 2, and • DCS 1800 power classes 1 and 2 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 21 -...
  • Page 21: Only For Training And Service Purposes

    3. TECHNICAL BRIEF Figure 3.5 SYSTEM INTERCONECTION OF AD6724 EXTERNAL INTERFACE LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 22 - Only for training and service purposes...
  • Page 22: Only For Training And Service Purposes

    Select 16bits or 8bits interface mode for MAIN LCD. For the future 2V8_AIT_CAM 2.8V voltage is supplied to LCD driver IC. Table 3.5.B LCD CONTRON SIGNALS DISCRIPTION Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 23 - Only for training and service purposes...
  • Page 23: Only For Training And Service Purposes

    S_EN (GPO 19) PLL Enable/Disable S_DATA (GPO 20) Serial Data to PLL Table 3.5.C RF CONTROL SIGNALS DESCRIPTION LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 24 - Only for training and service purposes...
  • Page 24: Only For Training And Service Purposes

    R332 nSIM_RST SIM_DATA SIM_CLK GND4 GND1 C325 C324 GND3 GND2 1000p 220n Figure 3.5.D2 SIM Interface of AD6724 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 25 - Only for training and service purposes...
  • Page 25: Only For Training And Service Purposes

    - Output current: Max 400mA 6. Battery - Li-ion battery (Max 4.2V, Nom 3.7V) - Standard battery: Capacity - 900mAh LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 26 - Only for training and service purposes...
  • Page 26: Only For Training And Service Purposes

    (5%) R114 C138 C140 R116 R115 C139 100K 0.1uF 100K 4.7n (1%) Figure 3.5.F1 CIRCUIT FOR BATTERY CHARGING Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 27 - Only for training and service purposes...
  • Page 27: Display And Interface

    LCD_WR R421 nLCD_RESET R422 LCD_RS C421 C422 C423 C424 ECZH0000826 ECZH0000826 ECZH0000826 ECZH0000826 Figure 3.6 LCD INTERFACE CIRCUIT LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 28 - Only for training and service purposes...
  • Page 28: Camera Interface(Ait701G, U400)

    YCbCr is real data interface signal. Figure 3.7.1 AIT701G BLOCK DIAGRAM Figure 3.7.2 SENSOR CHIP BLOCK DIAGRAM Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 29 - Only for training and service purposes...
  • Page 29: Only For Training And Service Purposes

    C_MCLK C425 1000p AIT_13M PMCLK PPXL_CLK C_PCLK VDD_IO0 VDD_IO1 GND_IO0 GND_IO1 C426 C427 EUSY0318501 Figure 3.7.3 AIT701G CIRCUIT LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 30 - Only for training and service purposes...
  • Page 30: Keypad Switches And Scanning

    L304 27nH 27nH 27nH R322 KEY_COL0 R323 KEY_COL1 R324 KEY_COL2 R325 KEY_COL3 Figure 3.8 Keypad Switches and Scanning Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 31 - Only for training and service purposes...
  • Page 31: Microphone

    0.1uF 100ohm VA301 CLOSE TO ABB R321 C315 C316 EVL5M02200 2.2K Figure 3.9 Connection between Microphone and AD6724 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 32 - Only for training and service purposes...
  • Page 32: Main Speaker

    VA203 RADIO_SPK_L EVL5M02200 EVL5M02200 R208 C214 0.1uF R209 C215 1000p Figure 3.10 Connection between Speaker, Amp and AD6724 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 33 - Only for training and service purposes...
  • Page 33: Headset Interface

    C230 7 : GENIE_RX GENIE_RX nJACK_DET 8 : nJACK_DET 2V8_VEXT 9,10 : BATT Figure 3.11 HEADSET JACK INTERFACE LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 34 - Only for training and service purposes...
  • Page 34: Key Back-Light Illumination

    R313 LEBB-S14E LD308 100ohm R315 LEBB-S14E LD309 100ohm R318 C535 C534 470n 470n Figure 3.12 KEY BACK-LIGHT ILLUMINTION Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 35 - Only for training and service purposes...
  • Page 35: Lcd Back-Light Illumination

    C318 C319 MLED R326 LCD_BACKLIGHT_CTRL EN_SET MLED1 MLED2 C321 C322 EUSY0238702 C323 R329 Figure 3.12 KEY BACK-LIGHT ILLUMINTION LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 36 - Only for training and service purposes...
  • Page 36: Vibrator

    VIBRATOR (USC3) of AD6724 VBAT KDS114E CN300 D300 C320 R327 (50V,J,NP0) Q300 R328 VIBRATOR KTC4075E R330 (1608) 100K Figure 3.14 Vibrator Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 37 - Only for training and service purposes...
  • Page 37: Fm Radio (Si4702, U202)

    FM_32K VBAT 2V8_RADIO U204 FM_LDO_EN STBY R229 BGND VOUT R231 C236 BH28FB1WHFV C237 100K Figure 3.15 FM Radio LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 38 - Only for training and service purposes...
  • Page 38: Only For Training And Service Purposes

    The unity-gain stable LM4809 can be configured by external gain-setting resistors. The LM4809 features an externally controlled, active-low, micro-power consumption shutdown mode, as well as an internal thermal shutdown protection mechanism. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 39 -...
  • Page 39: Trouble Shooting

    PAM +ASM (SKY77517) U501 (AD6548) RF Main Chip (Transceiver) X500 Crystal, 26MHz Clock FL500 SAW Filter SW500 Mobile Switch LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 40 - Only for training and service purposes...
  • Page 40: Rx Trouble

    Crystal Circuit (2) Check Mobile SW &ASM (3) Check RX I/Q Signal Re-download SW or Do calibration again Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 41 - Only for training and service purposes...
  • Page 41: Only For Training And Service Purposes

    R508 CIRCUIT R508 C509 C510 C512 1000p R514 C515 C516 C517 0.1uF VLDO2 WAVEFORM Graph 4.2.1(b) Graph 4.2.1(a) LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 42 - Only for training and service purposes...
  • Page 42: Only For Training And Service Purposes

    SKY77518 Tx_EN GND2 L501 L502 GND3 GSM_IN GND8 2.7nH 2.7nH C514 V_LOGIC 1.2p Graph 4.2.2 ASM Control Signal Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 43 - Only for training and service purposes...
  • Page 43: Only For Training And Service Purposes

    RX Stand alone Mode is needed Tx_EN refer to chapter 10 GSM Rx DCS Rx GSM Tx DCS Tx Table 4.2.2 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 44 - Only for training and service purposes...
  • Page 44: Only For Training And Service Purposes

    Check if there is any Similar? Replace U501 Major difference Refer to graph 4.2.3 Redownload software and calibration again Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 45 - Only for training and service purposes...
  • Page 45: Tx Trouble

    Mobile SW & FEM (3)Check PAM control signal (4)Check TX I/Q Signal Redownload SW or Do calibration again LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 46 - Only for training and service purposes...
  • Page 46: Only For Training And Service Purposes

    R508 R508 CIRCUIT C509 C510 C512 1000p R514 C515 C516 C517 0.1uF VLDO2 WAVEFORM Graph 4.2.1(a) Graph 4.2.1(b) Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 47 - Only for training and service purposes...
  • Page 47: Only For Training And Service Purposes

    SKY77518 GND2 Tx_EN L501 L502 GND3 GSM_IN GND8 2.7nH 2.7nH C514 1.2p V_LOGIC Graph 4.2.2 ASM Control Signal LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 48 - Only for training and service purposes...
  • Page 48: Only For Training And Service Purposes

    RF Cable disconnected Input Control Bits Mode Vlogic Tx_EN GSM Rx DCS Rx GSM Tx DCS Tx Table 4.3.2 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 49 - Only for training and service purposes...
  • Page 49 Any Major Difference or not Any Major Difference or not ¨ ¨ Refer to Graph 4.3.3 Go to Next Step LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 50 - Only for training and service purposes...
  • Page 50: Only For Training And Service Purposes

    Check if there is Replace U501 Similar? Any Major Difference Refer to Graph4.3.4 Re-download the Software And calibrate Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 51 - Only for training and service purposes...
  • Page 51: Power On Trouble

    C116 VVCXO C117 VSIM ASDO_DBB DBBON PWRON RPWRON TXON D100 R104 GPO_1 RXON 100K RXON RB521S-30 GPO_0 CSFS_ABB LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 52 - Only for training and service purposes...
  • Page 52: Only For Training And Service Purposes

    Is the phone power on? Does it work properly? The phone will Replace the main board Properly operating. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 53 - Only for training and service purposes...
  • Page 53: Charging Trouble

    R114 C138 C140 R116 R115 C139 GND_PAD IN_PAD 100K 4.7n 100K 0.1uF (1%) C129 C130 0.1uF 50V, Y5V LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 54 - Only for training and service purposes...
  • Page 54: Only For Training And Service Purposes

    C128 = 6.4V ? Resolder the Are U101,FL100 U101, FL100 well-soldered? Replace the Battery is charged? U102 Charging is properly operating Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 55 - Only for training and service purposes...
  • Page 55: Vibrator Trouble

    Q300 Figure 4.6 CIRCUIT VBAT KDS114E CN300 D300 C320 R327 (50V,J,NP0) Q300 R328 VIBRATOR KTC4075E R330 (1608) 100K LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 56 - Only for training and service purposes...
  • Page 56: Only For Training And Service Purposes

    Q300 low ? Reassembly or Check the contact Replace vibrator of vibrator ? Replace vibrator Vibrator Working well ! Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 57 - Only for training and service purposes...
  • Page 57: Lcd Trouble

    4. TROUBLE SHOOTING 4.7 LCD Trouble TEST POINT CN400 U401 Figure 4.7 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 58 - Only for training and service purposes...
  • Page 58: Only For Training And Service Purposes

    ECZH0000826 ECZH0000826 ECZH0000826 ECZH0000826 (300mA) (300mA) 2V8_VEXT VBAT 2V8_AIT_CAM 1V8_AIT_CAM U401 RT9011-MGPQW EUSY0319001 VOUT1 VOUT2 C444 C445 C446 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 59 - Only for training and service purposes...
  • Page 59: Only For Training And Service Purposes

    Check the soldering of Resoldering R400~R422 LCD Line ? Does LCD work Replace LCD module properly ? LCD working well ! LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 60 - Only for training and service purposes...
  • Page 60: Camera Trouble

    4. TROUBLE SHOOTING 4.8 Camera Trouble TEST POINT U400(AIT701G) U401 Figure 4.8 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 61 - Only for training and service purposes...
  • Page 61: Only For Training And Service Purposes

    PSCK C_SCK PHWAIT_ PDCLK C_MCLK C425 1000p AIT_13M PMCLK PPXL_CLK C_PCLK VDD_IO0 VDD_IO1 GND_IO0 GND_IO1 C426 C427 EUSY0318501 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 62 - Only for training and service purposes...
  • Page 62: Only For Training And Service Purposes

    Itís camera moduleís problem Replace the camera module Check the signals of the Resoldering the resistor R423~R436 Camera will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 63 - Only for training and service purposes...
  • Page 63: Speaker Trouble

    470n R206 17pi 3.6T speaker C213 0.1uF VA202 VA203 RADIO_SPK_L EVL5M02200 EVL5M02200 R208 C214 0.1uF R209 C215 1000p LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 64 - Only for training and service purposes...
  • Page 64: Only For Training And Service Purposes

    R202,R204 Check the Power voltage Change the U201 U201 = VBAT And work properly ? Speaker Working well!! Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 65 - Only for training and service purposes...
  • Page 65: Sim Card Interface Trouble

    2V85_VSIM 2V85_VSIM 2V85_VSIM R331 J300 4.7K R332 nSIM_RST SIM_DATA SIM_CLK GND4 GND1 C325 C324 GND3 GND2 1000p 220n LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 66 - Only for training and service purposes...
  • Page 66: Only For Training And Service Purposes

    Does it work Does it work Properly? Properly? SIM card is properly working SIM card is properly working. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 67 - Only for training and service purposes...
  • Page 67: Earphone Trouble

    C225 AUXOP_FM_R ECCH0005604 6 : GENIE_TX GENIE_TX C229 C230 7 : GENIE_RX GENIE_RX nJACK_DET 8 : nJACK_DET 2V8_VEXT LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 68 - Only for training and service purposes...
  • Page 68: Only For Training And Service Purposes

    Or Change the U103 and try again the earphone? the earphone? Earphone will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 69 - Only for training and service purposes...
  • Page 69: Key Backlight Trouble

    LD307 100ohm R313 LEBB-S14E LD308 100ohm R315 LEBB-S14E LD309 100ohm R318 C535 C534 C534 470n 470n Figure 4.12 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 70 - Only for training and service purposes...
  • Page 70: Only For Training And Service Purposes

    Are all LEDs Check the soldering Working? each R and LED Replace or resolder Backlight will work properly. component Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 71 - Only for training and service purposes...
  • Page 71: Receiver Trouble

    C151 Figure 4.13 CIRCUIT AIN3N AOUT1P RCV_P AOUT1N C144 AOUT2P2 C150 C151 AOUT2P1 RCV_N AOUT2N1 AOUT2N2 AOUT3P AOUT3N LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 72 - Only for training and service purposes...
  • Page 72: Only For Training And Service Purposes

    Change the U103 C150 and C151 fluctuate? Is receiver connected Resolder/Change the receiver Properly? Receiver will work properly. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 73 - Only for training and service purposes...
  • Page 73: Microphone Trouble

    MIC300 C307 C308 SPOB-413S44-RC10BC C309 R320 VINNORN 0.1uF 100ohm VA301 CLOSE TO ABB R321 C315 C316 EVL5M02200 2.2K LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 74 - Only for training and service purposes...
  • Page 74: Only For Training And Service Purposes

    Is it a few tens mV AC? Check the soldering of Resolder component R314,R317,C308 C309,R320 Microphone will work properly. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 75 - Only for training and service purposes...
  • Page 75: Rtc Trouble

    KEYPADROW1 KEY_ROW2 KEYPADROW2 C120 X100 KEY_ROW3 KEYPADROW3 KEY_ROW4 KEYPADROW4 OSCIN R101 OSCOUT CLKIN C121 32.768KHz 1000p MC-146_12_5PF C123 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 76 - Only for training and service purposes...
  • Page 76: Only For Training And Service Purposes

    R107 about 400mV? change the X100 Re-download software and try Is RTC properly working? again RTC will work properly Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 77 - Only for training and service purposes...
  • Page 77: Fm Radio

    LM4809LD C233 R223 R224 0.1uF R225 100K 2V8_RADIO C234 R226 R227 0.1uF 4.7K 4.7K FM_SCLK FM_SDATA R228 FM_32K LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 78 - Only for training and service purposes...
  • Page 78: Only For Training And Service Purposes

    15 : 16 : UART_TX UART_TX 17 : UART_RX UART_RX 18 : GND C235 VA205 VA204 HSEJ-18S04-25R ENRY0006401 (50V,J,NP0) Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 79 - Only for training and service purposes...
  • Page 79: Only For Training And Service Purposes

    Give the additory solder in TP1, U203 soldering TP1, U203 Check a condition of FM_radio Replace Board Performance Finish LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 80 - Only for training and service purposes...
  • Page 80: Download

    5. DOWNLOAD 5. DOWNLOAD 5.1 Download A. Download Setup Figure 5.1 describes Download setup Figure 5.1 Download Setup Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 81 - Only for training and service purposes...
  • Page 81 5. DOWNLOAD B. Multi Download Procedure 1. Run GSM Multi Download program and select Setting KP135 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 82 - Only for training and service purposes...
  • Page 82 2. Select Configuration from the menu and you may see this window 3. Press key to select DLL file and press Open KP135 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 83 - Only for training and service purposes...
  • Page 83 5. Select AlchemyData.mot and press open 6. Repeat step 4-5 to select CodeData.mot 7. Repeat step 4-5 to select FlexData.mot KP135 KP135 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 84 - Only for training and service purposes...
  • Page 84 8. Check if the ADI option is set to Hermes 9. Press OK to end Configuration KP135 KP135 KP135 KP135 KP135 KP135 KP135 Select Rate Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 85 - Only for training and service purposes...
  • Page 85 11. Once downloading is started, press STOP button to keep from re-downloading after downloading is completed. KP135 KP135 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 86 - Only for training and service purposes...
  • Page 86: Block Diagram

    6. BLOCK DIAGRAM 6. BLOCK DIAGRAM Figure 6.1 LG-KP235 Block Diagram Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 87 - Only for training and service purposes...
  • Page 87 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 88 - Only for training and service purposes...
  • Page 88: Circuit Diagram

    USC100 FM_32K USC6 NC28 AUXOP AUXON C152 C153 C154 C155 Shield CAN (Finger Type) OJ100 OJ101 OJ102 OJ103 - 89 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 89 FM_SDATA R228 FM_32K VBAT 2V8_RADIO U204 FM_LDO_EN STBY R229 BGND VOUT R231 C236 BH28FB1WHFV C237 100K RADIO DETECT - 90 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 90 2V85_VSIM 2V85_VSIM 2V85_VSIM R331 J300 4.7K R332 nSIM_RST SIM_DATA SIM_CLK GND4 GND1 C325 C324 GND3 GND2 220n 1000p - 91 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 91 C440 C441 C442 C443 (300mA) (300mA) 2V8_VEXT VBAT 2V8_AIT_CAM 1V8_AIT_CAM U401 RT9011-MGPQW EUSY0319001 VOUT1 VOUT2 C444 C445 C446 - 92 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 92 TO PART_NO SFSB0001301 X500 TSX-3225_26MHZ 26MHz EXXY0024401 MODE V_LOGIC TX_EN GSM900/GSM850 RX DCS1800/PCS1900 RX GSM900/GSM850 TX DCS1800/PCS1900 TX - 93 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 93 - 94 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 94: Bga Ic Pin Check

    8. BGA IC Pin Check 8. BGA IC Pin Check AD6724 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 95 - Only for training and service purposes...
  • Page 95 8. BGA IC Pin Check AIT701G Do Not Use Do Not Use ot Use LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 96 - Only for training and service purposes...
  • Page 96 8. BGA IC Pin Check S71PL256N Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 97 - Only for training and service purposes...
  • Page 97 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 98 - Only for training and service purposes...
  • Page 98: Pcb Layout

    9. PCB LAYOUT - 99 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 99 Rx Sensitivity Or Tx power FL500 B9308 Rx Sensitivity Or Tx power U500 SKY77518 No Tx power KP135-SPFY0164001-1.0 BTM - 100 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 100: Engineering Mode

    All Calls Change Backlight UART Off Reset Backlight frequency Buzzer Buzzer band Vibrator Vibrator Key PAD Battery MicSpkTest Audio Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 101 - Only for training and service purposes...
  • Page 101: Bb Test [Menu 1]

    This menu is to test the vibration mode. 1) Vibrator on : Vibration mode is on. 2) Vibrator off : Vibration mode is off. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 102 - Only for training and service purposes...
  • Page 102: Rf Test [Menu 2]

    This menu is to test the Specific frequency band. 1) GSM only 2) DCS only 3) PCS only 4) 850 only 5) Default Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 103 - Only for training and service purposes...
  • Page 103: Mf Mode [Menu 3]

    The sound from MIC is recorded for about 3 seconds, then it is replayed on the speaker automatically. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 104 - Only for training and service purposes...
  • Page 104: Trace Option [Menu 4]

    RF Calibration data, etc. cannot be restored again. 10.7 S/W version [MENU7] This displays software version stored in the phone. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 105 - Only for training and service purposes...
  • Page 105: Stand Alone Test

    - See if the value of RSSI is close to -16dBm when setting the value between 0 ~ 26 in Gain Control Index. - Normal phone should indicate the value of RSSI close to -16dBm. LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 106 - Only for training and service purposes...
  • Page 106: Means Of Test

    After setting them all above, press connect button. e. Press the start button Connect Button Figure 10.3.1 HW test program Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 107 - Only for training and service purposes...
  • Page 107 11. STAND ALONE TEST Figure 10.3.2 HW test setting Figure 10.3.3 Ramping profile LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 108 - Only for training and service purposes...
  • Page 108: Auto Calibration

    PC (for Software Installation) Pentium II class above 300MHz Table 11.2.1 Calibration Equipment List. Figure 11.2.1 Equipment Setup Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 109 - Only for training and service purposes...
  • Page 109: Test Jig Operation

    Indicate data transfer state through the UART port LED 4 Indicate data transfer state through the MON port Table 12-4 LED Description LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 110 - Only for training and service purposes...
  • Page 110: Procedure

    TEST JIG, in general.) 2. Run Hot_Kimchi.exe to start calibration. 3. From the Calibration menu, Select KP135! KP135 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 111 - Only for training and service purposes...
  • Page 111 12. AUTO CALIBRATION 4. Press Calibration START KP135 KP135 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 112 - Only for training and service purposes...
  • Page 112: Agc

    12.7 ADC This procedure is for battery calibration. You can get main Battery Config Table and temperature Config Table will be reset. Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 113 - Only for training and service purposes...
  • Page 113 LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 114 - Only for training and service purposes...
  • Page 114: Exploded View & Replacement Part List

    13. EXPLODED VIEW & REPLACEMENT PART LIST 13.1 EXPLODED VIEW 16 17 18 25 26 27 28 29 30 34 35 36 - 115 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 115 ASS'Y EXPLODED VIEW - 116 - Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only Only for training and service purposes...
  • Page 116: Replacement Parts

    COMPLEX, (empty), , , , , Without Color MPBT00 PAD,CAMERA MPBT0049301 COMPLEX, (empty), , , , , Black Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 117 - Only for training and service purposes...
  • Page 117 PRESS, STS, , , , , Black MTAZ00 TAPE MTAZ0198601 COMPLEX, (empty), , , , , Without Color LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 118 - Only for training and service purposes...
  • Page 118: Main Component

    ECZH0003202 1 uF,6.3V ,Z ,Y5V ,HD ,1005 ,R/TP 1 uF,6.3V ,Z ,Y5V ,HD ,1005 ,R/TP C112 CAP,CHIP,MAKER ECZH0003202 Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 119 - Only for training and service purposes...
  • Page 119 ,[empty] ,[empty] ,[empty] ,[empty] ,[empty] C146 CAP,CERAMIC,CHIP ECCH0000120 39 pF,50V,J,NP0,TC,1005,R/TP C147 CAP,CERAMIC,CHIP ECCH0000120 39 pF,50V,J,NP0,TC,1005,R/TP C148 CAP,CERAMIC,CHIP ECCH0000120 39 pF,50V,J,NP0,TC,1005,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 120 - Only for training and service purposes...
  • Page 120 ECZH0000826 27 pF,50V ,J ,NP0 ,TC ,1005 ,R/TP C324 CAP,CHIP,MAKER ECZH0001216 220 nF,10V ,K ,X5R ,TC ,1005 ,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 121 - Only for training and service purposes...
  • Page 121 ECCH0000112 15 pF,50V,J,NP0,TC,1005,R/TP C434 CAP,CHIP,MAKER ECZH0003202 1 uF,6.3V ,Z ,Y5V ,HD ,1005 ,R/TP C436 CAP,CERAMIC,CHIP ECCH0000112 15 pF,50V,J,NP0,TC,1005,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 122 - Only for training and service purposes...
  • Page 122 C522 CAP,CHIP,MAKER ECZH0004402 ,[empty] ,[empty] ,[empty] ,[empty] ,[empty] C524 CAP,CHIP,MAKER ECZH0000826 27 pF,50V ,J ,NP0 ,TC ,1005 ,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 123 - Only for training and service purposes...
  • Page 123 100 Kohm,1/16W ,J ,1005 ,R/TP R105 RES,CHIP,MAKER ERHZ0000527 200 ohm,1/6W ,J ,1005 ,R/TP R107 RES,CHIP,MAKER ERHZ0000406 100 Kohm,1/16W ,J ,1005 ,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 124 - Only for training and service purposes...
  • Page 124 470 ohm,1/16W ,J ,1005 ,R/TP R406 RES,CHIP,MAKER ERHZ0000484 470 ohm,1/16W ,J ,1005 ,R/TP R407 RES,CHIP,MAKER ERHZ0000484 470 ohm,1/16W ,J ,1005 ,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 125 - Only for training and service purposes...
  • Page 125 220 ohm,1/16W ,F ,1005 ,R/TP R510 RES,CHIP,MAKER ERHZ0000242 220 ohm,1/16W ,F ,1005 ,R/TP R511 RES,CHIP,MAKER ERHZ0000327 180 ohm,1/16W ,F ,1005 ,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 126 - Only for training and service purposes...
  • Page 126 ECZH0001217 470 nF,6.3V ,K ,X5R ,TC ,1005 ,R/TP C535 CAP,CHIP,MAKER ECZH0001217 470 nF,6.3V ,K ,X5R ,TC ,1005 ,R/TP Copyright © 2008 LG Electronics. Inc. All right reserved. LGE Internal Use Only - 127 - Only for training and service purposes...
  • Page 127 2200 ohm,1/16W ,J ,1005 ,R/TP R322 RES,CHIP,MAKER ERHZ0000505 680 ohm,1/16W ,J ,1005 ,R/TP R323 RES,CHIP,MAKER ERHZ0000505 680 ohm,1/16W ,J ,1005 ,R/TP LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 128 - Only for training and service purposes...
  • Page 128 RES,CHIP,MAKER ERHZ0000505 680 ohm,1/16W ,J ,1005 ,R/TP R325 RES,CHIP,MAKER ERHZ0000505 680 ohm,1/16W ,J ,1005 ,R/TP FR-4 ,0.8 mm,BUILD-UP 4 ,KP135 MAIN PCB ,; , , , , , , , SPFY00 PCB,MAIN SPFY0164001 VA200 VARISTOR SEVY0003901 5.5 V, ,SMD ,480pF, 1005...
  • Page 129: Accessory

    100-240V ,5060 Hz,5.6 V,.4 A,CE ,AC-DC ADAPTOR ,; ADAPTOR,AC-DC SSAD0028802 ,85Vac~264Vac ,5.6V +/-0.8V ,400mA ,5060 , ,WALL 2P ,I/O CONNECTOR , LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved. - 130 - Only for training and service purposes...
  • Page 130 Note...
  • Page 131 Note...

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