System Air Conditioner SERVICE MANUAL R410A MODELS: ARUN/ARUV Series ARNU Series CAUTION • BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. • ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual TABLE OF CONTENTS Safety Precautions ..................3 Model Names ....................11 External Appearance ..................12 Nomenclature ....................14 Outdoor Units Information .................15 Indoor Units ...................17 Ceiling Mounted Cassette Type (4 way)............19 Art Cool Type ....................31 Art Cool Type(Wide)..................45 Ceiling Concealed Duct Type (Low static) ..........58 Ceiling Concealed Duct Type (High static)..........68 Outdoor Units ..................79...
Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. WARNING This symbol indicates the possibility of death or serious injury.
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Safety Precautions For re-installation of the installed product, always Do not install, remove, or re-install the unit by contact a dealer or an Authorized Service Center. yourself (customer). • There is risk of fire, electric shock, explosion, or injury. • There is risk of fire, electric shock, explosion, or injury. Do not store or use flammable gas or Use the correctly rated breaker or fuse.
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Safety Precautions Ventilate before operating air conditioner when gas Securely install the cover of control box and the goes out. panel. • It may cause explosion, fire, and burn. • If the cover and panel are installed securely, dust or water may enter the outdoor unit and fire or electric shock may result.
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Safety Precautions When the product is soaked (flooded or Be cautious not to touch the sharp edges when submerged), contact an Authorized Service Center. installing. • There is risk of fire or electric shock. • It may cause injury. Take care to ensure that nobody could step on or Do not open the inlet grill of the product during fall onto the outdoor unit.
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Safety Precautions Use power cables of sufficient current Do not use the product for special purposes, such carrying capacity and rating. as preserving foods, works of art, etc. It is a con- sumer air conditioner, not a precision refrigeration system. •...
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Safety Precautions I Operation Do not use the air conditioner in special Do not block the inlet or outlet. environments. • Oil, steam, sulfuric smoke, etc. can significantly reduce • It may cause failure of appliance or accident. the performance of the air conditioner or damage its parts.
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Safety Precautions Safely dispose of the packing materials. Turn on the power at least 2 hours before starting operation.(In case of outdoor temperature 5°C below) • Packing materials, such as mails and other metal or • Starting operation immediately after turning on the wooden parts, may cause stabs or other injuries.
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Part 1 General Information 1. Model Names ..............11 1.1 Indoor Unit .............11 1.2 Outdoor Unit ............11 2. External Appearance.............12 2.1 Indoor Unit .............12 2.2 Outdoor Unit ............13 3. Nomenclature..............14 3.1 Indoor Unit .............14 3.2 Outdoor Unit ............14 4. Outdoor Units information..........15...
N: AC Inverter and H/P V: AC Inverter and C/O U: DC Inverter and H/P and C/O Indicates that this is System Indoor Unit using the R410A 3.2 Outdoor Unit Serial Number Chasiss Type V : UV Chassis 1 : UV1 Chassis...
Outdoor units Information 4. Outdoor Units Information CAUTION: A ratio of the connectable Indoor Units with the Outdoor: Within 50 ~ 130% A ratio of the running Indoor Units with the Outdoor: Within 10 ~ 100% 130% combination ratio cause a reduction of capacity. Power Supply: Outdoor Unit (3Ø, 380 ~ 415V, 50Hz) I Heat Pump System(HP)
Functions 2. Functions Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (Thermistor) Room temperature control • Maintains the room temperature in accordance with the Setting Temperature. • Indoor fan is delayed for 5 seconds at the starting. Starting Current Control •...
Operation Detail 3. Operation Detail (1) The function of main control I Time Delay Safety Control • 5 sec ... Vertical air flow direction control louvers open in 5 seconds to prevent noise between louvers and wind. • 5 sec ... The 4-way valve is ceased for 5 sec. to prevent the refrigerant-gas abnormal noise when the Heating operation is OFF or switched to the other operation mode when compress is off.
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Operation Detail I Heating Mode Operation The unit will operate according to the setting by the remote controller and the operation diagram is shown as following. Intake Air temperature minimum 3min Setting Temperature .+3°C (Compressor OFF) Setting Temperature (Compressor ON) minimum minimum minimum...
Wiring Diagrams 6. Wiring Diagrams TE/TH CONNECTOR NUMBER SPEC DESCRIPTION CN-POWER AC POWER SUPPLY AC POWER LINE INPUT FOR INDOOR CONTROLLER CN-MOTOR2 FAN MOTOR OUTPUT MOTOR OUTPUT OF BLDC CN-D/PUMP DRAIN PUMP OUTPUT AC OUTPUT FOR DRAIN PUMP CN-COMM COMMUNICATION CONNECTION BETWEEN INDOOR AND OUTDOOR CN-DISP1 DISPLAY...
Functions 2. Functions Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (THERMISTOR) Room temperature control • Maintains the room temperature in accordance with the Setting temperature Starting Current Control • Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control •...
Operation Details 3. Operation Details Function of Controls DISPLAY (1) High quality LCD remote controller supplied Operation Indicator • On while in appliance operation, off while in appliance pause Timer(on/off) and Sleep timer Indicator • On while in timer mode (on/off) and in sleep timer mode, off when timer mode is completed or canceled Defrost Indicator •...
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Operation Details I Healthy Dehumidification Mode • When the dehumidification operation input by the remote controller is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26°C ≤ Intake Air Temp =>...
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Operation Details 26°C ≤ Intake Air Temp => 25°C 24°C ≤ Intake Air Temp<26°C => Intake Air Temp+1°C 22°C ≤ Intake Air Temp<24°C => Intake Air Temp+0.5°C 18°C ≤ Intake Air Temp<22°C => Intake Air Temp Intake Air Temp<18°C => 18°C •...
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Operation Details • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C ≤ Intake Air Temp => 25°C 24°C ≤ Intake Air Temp<26°C => Intake Air Temp+1°C 22°C ≤...
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Operation Details I Off-Timer <=> On-Timer Operation • When the set time is reached after the on/off time is input by the remote controller, the on/off-timer operation is carried out according to the set time. I Sleep Timer Operation • When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote controller while in appliance operation, the operation of the appliance stops.
- Operation Mode/Setting Temp/Selected Airflow Speed - Sleep Timer Mode/Remaining Time of Sleep Timer (unit of hour) I Forced Operation • Operation procedures when the remote control can't be used. • The operation will be started if the power button is pressed. •...
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I Air Cleaner Operation • When an air cleaner function is selected during Air Conditioner operation - Plasma air cleaner function will be operated while in any operation mode with selecting the function. - The function is to be stopped while it is operating with selecting the function. •...
Dimensions 4. Dimensions ARNU07GSP*0 ARNU09GSP*0 ARNU12GSP*0 Hanger Hole Fix Hole Pipe Hole (Unit: mm) Note: 1. Pipe Specification(mm) More than 10cm Model Liquid 9, 12k Ø 6.35 Ø 9.52 More than 50cm More than 50cm More than 2m Model ARNU07GSP*0 ARNU09GSP*0 ARNU12GSP*0 Service Manual 41...
Piping Diagrams 5. Piping Diagrams :Cooling Heat Exchanger :Heating Filter Turbo Fan Filter lndoor unit : Thermistor Refrigerant pipe connection port diameter [unit: mm(inch)] Model Liquid ARNU07GSP*0 12.7(1/2) 6.35(1/4) ARNU09GSP*0 ARNU12GSP*0 *(Color): M(Metal), D(Wood), B(Blue), W(White) Indoor Unit...
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Wirinjg Diagrams 6. Wiring Diagrams BLDC MOTOR CONNECTOR NUMBER SPEC DESCRIPTION CN-POWER AC POWER SUPPLY AC POWER LINE INPUT FOR INDOOR CONTROLLER CN-MOTOR2 FAN MOTOR OUTPUT MOTOR OUTPUT OF BLDC CN-COM COMMUNICATION COMMUNICATION BETWEEN INDOOR AND OUTDOOR CN-LEV LEV OUTPUT LEV CONTROL OUTPUT CN-D1 DISPLAY...
Specification 1. Specification Type ARTCOOL Wide Model Unit ARNU18GSV*0 5,600 Cooling Capacity kcal/h 4,800 19,100 Btu/h 6,300 Heating Capacity kcal/h 5,400 Btu/h 21,500 928x147x522 Dimensions (W*D*H) Body 36.5x5.8x20.6 inch Rows x Columns x FPI 2x16x20 Coil Face Area 0.24 Type Turbo Fan Motor Output x Number Running Current...
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Functions 2. Functions Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (THERMISTOR) Room temperature control • Maintains the room temperature in accordance with the Setting Temp. Starting Current Control • Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control •...
Operation Details 3. Operation Details Function of Controls DISPLAY 1) High quality LCD remote controller supplied Operation Indicator • On while in appliance operation, off while in appliance pause Timer Indicator • On while in timer mode (on/off) and in sleep timer mode, off when timer mode is completed or canceled Defrost Indicator •...
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Operation Details I Healthy Dehumidification Mode • When the dehumidification operation input by the remote controller is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26°C ≤ Intake Air Temp =>...
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Operation Details 26°C ≤ Intake Air Temp => 25°C 24°C ≤ Intake Air Temp<26°C => Intake Air Temp+1°C 22°C ≤ Intake Air Temp<24°C => Intake Air Temp+0.5°C 18°C ≤ Intake Air Temp<22°C => Intake Air Temp Intake Air Temp<18°C => 18°C •...
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Operation Details • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C ≤ Intake Air Temp => 25°C 24°C ≤ Intake Air Temp<26°C => Intake Air Temp+1°C 22°C ≤...
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Operation Details I Off-Timer <=> On-Timer Operation • When the set time is reached after the on/off time is input by the remote controller, the on/off-timer operation is carried out according to the set time. I Sleep Timer Operation • When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote controller while in appliance operation, the operation of the appliance stops.
Operation Details - State of Operation ON/OFF - Operation Mode/Setting Temp/Selected Airflow Speed - Sleep Timer Mode/Remaining Time of Sleep Timer (unit of hour) I Forced Operation (Outdoor unit C/O Model) • To operate the appliance by force in case that the remote controller is lost, the forced operation button is on the main unit of the appliance to operate the appliance in the standard conditions.
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Operation Details I Buzzer Sounding Operation • When the appliance-operation key is input by the remote controller, the short “beep-beep-” sounds. • When the appliance-pause key is input by the remote controller, the long “beep—” sounds. I Air Cleaner Operation •...
Dimensions 4. Dimensions ARNU18GSV*0 Pipe Hole Pipe Hole More than 10cm More than More than 50cm 50cm More than 2m 60mm 60mm (Unit: mm) Model ARNU18GSV*0 Service Manual 55...
Wiring Diagrams 6. Wiring Diagrams BLDC MOTOR BLDC MOTOR CN-D2(15P) CN-D1(4P) FORCE SAFETY DISPLAY ASM CONNECTOR NUMBER SPEC DESCRIPTION CN-POWER AC POWER SUPPLY AC POWER LINE INPUT FOR INDOOR CONTROLLER CN-MOTOR2 FAN MOTOR OUTPUT MOTOR OUTPUT OF BLDC CN-COM COMMUNICATION COMMUNICATION BETWEEN INDOOR AND OUTDOOR CN-LEV LEV OUTPUT...
Functions 2. Funtion Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (Thermistor) Room temperature control • Maintains the room temperature in accordance with the Setting Temperature. • Indoor fan is delayed for 5 seconds at the starting. Starting Current Control •...
Operation Details 3. Operation Details (1) The function of main control I Time Delay safety Control • 30sec ... The 4-way valve is ceased for 30sec. to prevent the refrigerant-gas abnormal noise when the Heating opera- tion is OFF or switched to the other operation mode while compress is off. While compressor is running, it takes 3~5 seconds to switch to another mode.
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Operation Details I Heating Mode Operation The unit will operate according to the setting by the remote controller and the operation diagram is shown as following. Indoor unit 40°C Heat-Exchanger temperature 33°C 30°C 27°C 20°C Intake Air Temperature 3min Low fan during 10sec Setting Temperature +3°C (Compressor OFF)
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Operation Details I Hot-Start Control • The indoor fan does not rotate until the indoor unit Hex-Exchanger temperature reaches 30°C. • The operation diagram is as following. Indoor unit Heat-Exchanger temperature 30°C Hotstart 1min 1min Compressor Outdoor fan Setting fan Setting fan Indoor fan spped...
Dimensional Drawings 4. Dimensional Drawings ARNU07GB1G(A)0 / ARNU09GB1G(A)0 / ARNU12GB1G(A)0 ARNU18GB2G(A)0 / ARNU24GB2G(A)0 Drainage hole Dimension Capacity 7/9/12k BTU/h 93.5 20.6 18/24k BTU/h 1130 1180 93.5 20.6 1065 (unit: mm) Front view Top view (unit: mm) H=20 or more ❉ Suitable dimension "H" is necessary to get a slope to drain as figure Front Service Manual 65...
Wiring Diagrams 6. Wiring Diagrams CONNECTOR SPEC. COLOR DESCRIPTION NUMBER CN-MOTOR1 AC FAN MOTOR OUTPUT WHITE MOTOR OUTPUT OF PHASE CONTROL CN-MOTOR2 AC FAN MOTOR OUTPUT WHITE MOTOR OUTPUT OF PHASE CONTROL CN-PIPE/O DISCHARGE PIPE THERMISTOR DISCHARGE PIPE THERMISTOR CN-PIPE PIPE SENSOR WHITE PIPE THERMISTOR...
Funtion 2. Funtion Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (Thermistor) • Maintains the room temperature in accordance with the Setting Temperature. Room temperature control • Indoor fan is delayed for 5 seconds at the starting. Starting Current Control •...
Operation Details 3. Operation Details (1) The function of main control I Time Delay safety Control • 30sec ... The 4-way valve is ceased for 30sec. to prevent the refrigerant-gas abnormal noise when the Heating opera- tion is OFF or switched to the other operation mode while compress is off. While compressor is running, it takes 3~5 seconds to switch to another mode.
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Operation Details I Heating Mode Operation The unit will operate according to the setting by the remote controller and the operation diagram is shown as following. Indoor unit 40°C Heat-Exchanger temperature 33°C 30°C 27°C 20°C Intake Air Temperature 3min Low fan during 10sec Setting Temperature +3°C (Compressor OFF)
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Operation Details I Hot-Start Control • The indoor fan does not rotate until the indoor unit Hex-Exchanger temperature reaches 30°C. • The operation diagram is as following. Indoor unit Heat-Exchanger temperature 30°C Hotstart 1min 1min Compressor Outdoor fan Setting fan Setting fan Indoor fan spped...
Wiring Diagrams 6. Wiring Diagrams BH Chassis CONNECTOR NUMBER LOCATION POINT FUNCTION CN-POWER AC POWER SUPPLY AC POWER LINE INPUT FOR INDOOR CONTROLLER CN-MOTOR2 FAN MOTOR OUTPUT MOTOR OUTPUT OF BLDC CN-D/PUMP DRAIN PUMP OUTPUT AC OUTPUT FOR DRAIN PUMP CN-COMM COMMUNICATION CONNECTION BETWEEN INDOOR AND OUTDOOR...
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Wiring Diagrams BG/BR Chassis CONNECTOR NUMBER LOCATION POINT FUNCTION CN-POWER AC POWER SUPPLY AC POWER LINE INPUT FOR INDOOR CONTROLLER CN-MOTOR2 FAN MOTOR OUTPUT MOTOR OUTPUT OF BLDC CN-D/PUMP DRAIN PUMP OUTPUT AC OUTPUT FOR DRAIN PUMP CN-COMM COMMUNICATION CONNECTION BETWEEN INDOOR AND OUTDOOR CN-LEV LEV OUTPUT LEV CONTROL OUTPUT...
Gas Pipes mm(inch) 1400*1790*650 Dimensions (W*H*D) 55.1*70.5*25.6 inch Net Weight 771.6 CVV-SB 1.25X2C Transmission Cable R410A Refigerant Refigerant name L.E.V Control 3 / 380 ~ 415 / 50 Power Supply Ø / V / Hz Notes: Conversion Formula 1. Capacities are based on the following conditions: Cooling * Indoor temp.
Parts 2. Parts 2.1 10HP Parts Function Parts Name Symbol Major Function Operated up to 20Hz~100Hz by inverter operation. Pressurize high Compressor COMP. temperature, low pressure refrigerant to high temperature, high pressure. Inverter fan motor Adjust outdoor wind quantity while varying the outdoor fan by 0~65Hz. Adjust flow quantity depending on overheat level of refrigerant in the Outdoor LEV OLEV...
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Parts 2.1 10HP Parts Layout Drawing (sensor, etc) Inverter Fan Motor (IMT) Fan Motor "n2" Fan Motor "n1" High Pressure Sensor(HPS) Oil Equalization Hot Gas Valve(OEV) Bypass Valve (HGV) Subcooler LEV(SLEV) Low Pressure Sensor(LPS) Oil Pass Valve(OPV) Subcooler Inlet Temperature Compressor Discharge Sensor(TSIN) Temperature Sensor...
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Parts 2.2 10HP Parts Layout Drawing (Tool Part) Oil Separator Subcooler Liquid Tube Gas Tube Service Valve Accumulator Base Pan Service Valve Service Valve Mount Air Temperature Sensor(TAIR) High Pressure Switch(HPSW) 4 Way Valve (4WAY) Discharge Check Valve(DCHK) Strainer Outdoor Unit...
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Parts 2.3 10HP Parts Layout Drawing (Control Part) Main PCB Fan PCB (n1) Fan PCB (n2) Inverter PCB (n1) Inverter PCB (n2) Service Manual 85...
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Wiring Diagrams Inverter Board CONNECTOR No. SPEC DESCRIPTION POWER AC POWER DC-LINK DC LINK VOLTAGE DETECT H/P, M HIGH PRESSURE MAGNETIC SWITCH PHASE 3 PHASE DETECT COMMUNICATION COMMUNICATION SIGNAL WITH MAIN PCB FAN HEATSINK FAN HEATSINK TEMPERATURE SENSOR INV. HEATSINK INV.
Wiring Diagrams Fan Board CONNECTOR No. SPEC DESCRIPTION CN_POWER POWER 1 AC POWER(220V) CN_POWER 2 POWER 2 AC POWER(24V) CN_MOTOR 1 LOUVER MOTOR 1 LOUVER MOTOR 1 CN_MOTOR 2 LOUVER MOTOR 2 LOUVER MOTOR 2 CN_COMM SIGNAL (TO INV PCB) TRANSMISSION WITH INVERTER BOARD CN_DCLINK DC LINK...
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6. Function 1. Basic control ........................92 1.1 Normal operation .......................92 1.2 Compressor control....................92 1.3 Main and sub unit's LEV control.................92 1.4 Fan control .........................92 2. Special control ........................93 2.1 Oil return control ......................93 2.2 Defrost control......................95 2.3 Oil equalizing control....................96 2.4 Stopping operation .....................96 3.
Function 1. Basic control 1.1 Normal operation Actuator Cooling operation Heating operation Stop state Compressor Fuzzy control Fuzzy control stop Fuzzy control Fuzzy control stop After 15min, Main LEV Full open Fuzzy control min. pulse 4 way valve After 15min, Off Subcooling After 15min, Fuzzy control...
Function 2. Special control 2.1 Oil return control 2.1.1 Oil return control on cooling mode I High pressure limit Pressure range Compressor combination Low pressure ≤ 3189 kpa Refer to combination table Low pressure ≥ 3189 kpa Normal I Low pressure limit Pressure range Compressor combination Low pressure ≤...
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Function 2.1.2 Oil return control on heating mode I High pressure limit Pressure range Compressor combination Low pressure ≤ 3189 kpa Refer to combination table Low pressure ≥ 3189 kpa Normal I Low pressure limit Pressure range Compressor combination Low pressure ≤ 229 kpa Refer to combination table Low pressure ≥...
Function 2.2 Defrost control Start conditions Defrost control starts if one of below conditions are satisfied. 1) Case 1 : DIP switch 1,2 ON -2°C ≤ air temp. : hex pipe temp < -7°C -7°C < air temp. < -2°C : hex pipe temp < (air temp. -9°C) air temp.
Function 2.3 Oil equalizing control • Equalizing operation of Compressor's oil operates for 2minutes every 60 minutes. 2.4 Stopping operation 2.4.1 Stopping operation on cooling mode Component Operation Note Inv Compressor Main LEV 170 PLS 4way valve Subcooling LEV 35 PLS Hot gas bypass After 15 min from stop, Off 2.4.2 Stopping operation on heating mode...
Function 3. Protection control 3.1 Pressure protection control 3.1.1 Pressure control on cooling mode I High pressure control Pressure Range Compressor Hot gas Pd ≥ 3513 kPa Stop Stop Pd > 3382 kPa -5Hz/2sec. +10Hz/2sec. Pd ≥ 3186 kPa Frequency holding Normal control I Low pressure control Pressure Range...
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Function 3.1.2 Pressure control on heating mode I High pressure control Pressure Range Compressor Hot gas Pd ≥ 3513Pa Stop Stop Pd ≥ 3317 kPa -5Hz/2sec. -5Hz/2sec. Pd ≤ 3186 kPa Normal control Frequency holding Pd≤ Target press -5 Normal control I Low pressure control Pressure Range Compressor...
Function 3.2 Discharge temperature control Discharge Temp. Comp Main LEV Subcooler LEV Indoor Unit Td ≥ 115°C System Stop Td ≥ 110°C 5% open (low press. ≤ 529kPa) (every control time) Liquid gathering Td ≥ 108°C operation(heating) ending : Td < 103°C 1~5% down / 30 sec.
Function 3.4 Liquid back control I Cooling mode Discharge temperature Indoor unit ’s LEV SH increasing control Tdis < Tc + 12˚C Tdis > Tc + 16 ˚C Normal SH control I Heating mode Discharge temperature Outdoor unit ’s LEV Tdis <...
Function 4. Other control 4.1 Initial setup There are 4 initial setup steps before running. All DIP switch setting must be completed before initial setup. 1) Step 1 : factory setting value display Factory setting value is displayed in 7 segment on PCB for 24sec. All dip switches must be set properly before step 1.
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Function 2) Step 2 : PCB error check - After 40 sec, error check begins. - All errors of units including sub units are displayed in 7 segment. - If communication with the inverter fan PCB and that with the inverter compressor PCB are normal, 2 LED's on the main PCB are blink.
Function 4.2 Instant indoor unit checking mode - Indoor units can be turned on/off by outdoor unit without central controller or central control address setting with this function. - All indoor units will be turned off and be wait for 3 min. at the beginning. - All indoor units can be run on only one mode, cooling or heating by dip switch setting.
Function 4.3 Emergency operation - If a compressor is out of order, the system can be run except the defective compressor by backup function. To set backup function, set DIP switch like following pictures. Normal A Comp. B Comp. 1 2 3 4 5 6 7 8 A Comp.
Test Run 7. Test Run 7.1 Checks Before Test Run Check to see whether there is any refrigerant leakage, and slack of power or transmission cable. Confirm that 500 V megger shows 2.0 MΩ or more between power supply terminal block and ground. Do not operate in the case of 2.0 MΩ...
Test Run 7.2 DIP Switch Setting 7.2.1 Location of setting Switch Main PCB 7 Segments (Shows setting status) SW03M (DIP switch) Outdoor Unit...
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I Checking the setting of the Outdoor unit The number is sequentially appeared at the 7 segment in 5 seconds after applying the power. This number represents the setting condition. (For example, represents R410A 10HP) model code ➔ Total capacity ➔ 2 ➔ 25 ➔ 41...
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Test Run I Setting the DIP switch (SW03M) • Set the dip switch with the power turned off. If you change the setting when the power is on, the changed setting is not applied immediately. The changed setting is applied at the moment that the power is on.
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Test Run 7) Mode locking: Cooling mode only Set before applying the power 8) Mode locking: Heating mode only Set before applying the power 9) Backup operation: A Comp. backup Set before applying the power B Comp. backup Service Manual 109...
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Test Run I Setting the E.S.P (External static pressure) • Set the connector like the following table when external static pressure is applied on the outdoor unit. If you set the connector, the RPM of outdoor unit's fans will be changed properly. Insert connector on following table •...
Replacement procedure for Compressor Replacement procedure for Compressor 1) Collect the refrigerant by using refrigerant recov- ery unit (Since the setting on outdoor unit PCB is required for Discharge pipe refrigerant recovery, refer to the warming plate "Precautions in service work" attached on the switch box cover) Suction pipe 2) Remove the sound insulator mat covering the...
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Trouble shooting guide 1. The phenomena from main component failure ......113 2. Checking Method for Key Components ................114 2.1 Compressor ................115 2.2 Fan Motor ............116 2.3 Linear Expansion Valve ..............119 2.4 3Phase Bridge Diode ...........120 2.5 IPM(Integrated Power Module) ..................121 2.6 Other 3.
The phenomena from main component failure 1. The phenomena from main component failure The phenomena from main component failure Component Phenomenon Cause Check method and Trouble shooting Not operating Motor insulation broken Check resistance between terminals and chassis Stop during running Motor insulation failure Check resistance between terminals and Compressor...
2. Checking Method for Key Component 2.1 Compressor Check and ensure in following order when error related with the compressor or error related with power occurs during operation: Checking Item Symptom Countermeasure Is how long power on during 1) Power on for 12 hours or more * Go to No.2.
2.2 Fan Motor Checking Item Symptom Countermeasure (1) The fan motor does not 1) When power supply is * Modify connection status in front of or at the rear of operate. abnormal the breaker, or if the power terminal console is at Does failure appears frosting condition.
Checking Method for Key Components 2.3 Linear Empansion Valve DC 12V Driving circuit ø5 ø4 ø4 White ø3 ø3 Yellow Orange ø2 ø2 Blue ø1 ø1 • Pulse signal output value and valve operation Output state Output(ø) No. ø1 ø2 ø3 ø4 •...
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Checking Method for Key Components • LEV Coil and body(Outdoor unit) Coil part Body Lead wire • Remove and assemble the coil Remove Assemble • Grip the A part tightly, and pull up coil part upward. When the coil part is removed or assembled, be careful not to bend the pipe of the body.
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Checking Method for Key Components • LEV failure check method Failure mode Diagnosis Repair process Unit Microcomputer 1.Disconnect the LEV connector form control board and Check and replace Indoor Driving circuit connect testing LED Indoor unit control unit failure board 2.
Checking Method for Key Components 2.4 3Phase Bridge Diode Internal circuit diagram Appearance 1. Unplug the + terminal of electrolytic capacitor from the + terminal of 3phase bridge diode 2. Set the multi meter to resistance mode Check and estimate the resistance between each pair of terminal (+, -), (+, ~(U)), (+, ~(V)), (+, ~(W)), (~(U), -), (~(V), -), (~(W), -), the estimated value should be large enough to Mega Ohm unit.
Checking Method for Key Components 2.5 IPM(Integrated Power Module) Internal circuit diagram Appearance Array of IPM Pin 1. Unplug the +, – terminal of electrolytic capacitor from the P and N terminal of 2. Set the multi meter to resistance mode Check and estimate the resistance between each pair of terminal (P, N), (P, U), (P, V), (P, W), (U, N), (V, N), (W, N), the estimated value should be large enough to Mega Ohm unit.
Checking Method for Key Components 2.6 Other Electrolytic capacitor and resistor for voltage distribution Guide of check electrolytic capacitor and resistor for voltage distribution 1) Disconnect an terminal of voltage distribution resistor from each DC link electrolytic capacitor 2) Set the multi meter to resistance mode, connect the probe to +,- terminal of the capacitor.
Self-diagnosis function 3. Self-diagnosis function Self-Diagnosis Function Error Indicator • This function indicates types of failure in self-diagnosis and occurrence of failure for air condition. • Error mark is displayed on display window of indoor units and wired remote controller, and 7-segment LED of outdoor unit control board as shown in the table.
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Self-diagnosis function Display Title Cause of Error Current sensor of inverter compressor is open or short Current sensor of inverter compressor Discharge temperature sensor of Discharge temperature sensor of inverter compressor A is inverter compressor A open or short Low pressure sensor Low pressure sensor is open or short High pressure sensor is open or short High pressure sensor...
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Self-diagnosis function Display Title Cause of Error Transmission error : fan PCB ➡ main Failing to receive fan signal at main PCB Over-current of fan motor (IPM fault) Over-current of fan motor (IPM fault) Low voltage of fan motor driver Low voltage of fan motor driver Transmission error : main PCB ➡...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Indoor Unit room temp.sensor error 1. Sensor wrong connection Concerned Indoor Unit Unit inlet pipe temp.sensor error 2. Sensor open/Short Remote con- sensor open (Indoor Unit) 3. Defective Indoor Unit PCB troller or short Outlet pipe temp.
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position In case of the Indoor Unit 1. Defective drain pump / float switch Concerned drain pump defect the con- Remote controller Indoor Unit drain 2. Defective drain (hose chocked / densed water level rises and pump error improper inclination )
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Defective "Auto-Addressing" 2. Defective communication connec- tions between Indoor and Outdoor Unit 3. Communication cable is open or short Concerned Communication In case the Indoor Unit 4. Defective Indoor Unit communica- Remote controller error between the does not receive any signal...
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Troubleshooting Guide [In case only one Indoor Unit or only few Indoor Units display 'ch05' error ] 1) Re-operate the Auto-Addressing function and then confirm the Auto-Addressing in all Indoor Units. Auto-Addressing can be confirmed at the Wired Remote Controller. In case of the Indoor Units not having the Wired Remote Controller, check the blinking counts of the Indoor Unit panel (Auto-Addressing must be operated after minimum 1 minute of power On ) ›...
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Troubleshooting Guide Terminal A, B : - Communication terminal between outdoor & indoor Short the communication wire with each other Service Manual 131...
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Troubleshooting Guide Communication wire & terminal in the outdoor Measure resistance Communication wire & terminal in the indoor Communication terminal In the indoor. Indoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Indoor Unit outlet Indoor Unit sensor open pipe temp. sensor Refer to CH01 or short error Error Error display Error Contents Meaning Main Causes Code position All Indoor Units 1.
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Concerned Remote controller Failure of the fan motor Disconnecting the fan motor connec- Indoor unit operation tor / failure related error Panel Display Cause of problem Checking method Measures I The fan is locked by an interference I Turn the fan with hand and check...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Concerned Remote controller Outdoor unit cannot Auto addressing does not work after Indoor unit recognize the indoor unit exchanging to new PCB related error Panel Display I Auto addressing for outdoor unit Service Manual 135...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Over current detection at the invert- er compressor (U,V,W) Protection of 2. IPM Overheating . Concerned Inverter compres- 3. Insulation damage of the compres- Defective inverter com- Remote controller sor from over cur- sor / motor damage...
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Troubleshooting Guide Resistance measure between phases of compressor Service Manual 137...
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Troubleshooting Guide Resistance measure between phase and body of compressor Check IPM/3 phase rectification Diode : P-U/V/W Outdoor Unit...
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Troubleshooting Guide Measure input power of one phase(R, S, T) Connector of compressor Service Manual 141...
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Troubleshooting Guide Connector of reactor Connectors of 3phase diode Outdoor Unit...
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Troubleshooting Guide Connectors of capacitor Check IPM PCB Service Manual 143...
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Troubleshooting Guide Measure current of IPM U-V-W Measure voltage of IPM P-N Outdoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Comp. damage 2. Current sensing sensor damage (CT) 3. Low input voltage Concerned The current flowing at the 4. Comp. terminal is disconnected or Remote con- Maximum over CT sensing circuit should loose .
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Looseness of DC link terminal . Concerned 2. Damage operating relay Remote con- 3. Capacitor damage troller Inverter comp. dri- Problem in DC charging 4. Three phase current diode damage ving voltage voltage after operating 5.
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Troubleshooting Guide Measure resistance of Capacitor of compressor magnetic contactor coil P-N connector of IPM Inverter IPM Service Manual 147...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Defective high pressure switch 2. Defective Indoor or Outdoor fan 3. Chocked compressor check valve 4. Pipe chocked due to the pipe dam- Concerned Remote con- troller 5.
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Troubleshooting Guide SVC valve Measure resistance on the pressure switch connector Service Manual 149...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Concerned Remote con- 1.Input voltage in the instal- 1. Abnormality of the input voltage troller lation region= 3 phase Low voltage / High 2. Outdoor Unit main line fuse dam- 380-10%, 415+10% voltage Panel Display...
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Troubleshooting Guide Measure power input of outdoor unit Outdoor Unit...
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Troubleshooting Guide Measure power input of outdoor unit Service Manual 153...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Concerned 1. Inverter comp. discharge temp. Remote con- sensor defect troller Excessive rise of Inverter comp. Off due to 2. Refrigerant shortage / leakage the inverter the excessive rise in dis- comp.(A) 3.
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Troubleshooting Guide 3) Check the LEV/Hot gas / Liquid Injection valve's coil resistance. LEV normalcy : Resistance between each terminal of the LEV 45~90Ω hot gas : liquid injection : In case the coil R is normal, then please check LEV/ Hot Gas /Liquid Injection Bypass Valve. 4) Recalculate the amount of refrigerant to be charged and check the charging condition.
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Defective high pressure sensor 2. Defective Indoor / Outdoor Unit fan 3. Change in shape of pipe due to the damage 4. Excessive Concerned refrigerant charging Remote con- troller 5.
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Defective low pressure sensor 2. Defective Indoor / Outdoor Unit fan 3. Refrigerant shortage or leakage Concerned 4. Pipe shape change due the dam- Remote con- troller 5.
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Defective connection of the comp. Concerned discharge pipe temp. sensor Remote con- Comp. discharge Sensor measurement troller pipe temp. sensor 2. Defective discharge pipe temp. value is abnormal (Open / error sensor of the comp (Open/Short) Panel Display...
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Troubleshooting Guide Check discharge temp sensor of inverter compressor Check discharge temp sensor of constant compressor Outdoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Concerned Remote con- 1. Defective low pressure sensor con- troller nector Sensor measured value is Low pressure sen- not normal 2. Defective low pressure sensor sor error (Open / Short) (Open/Short) Panel Display 3.
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Concerned Remote con- 1. Defective connection of the temp. troller sensor Outdoor Unit air Sensor measured value is temperature sen- 2. Defective temp. sensor (Open / not normal Panel Display sor error Short)
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Troubleshooting Guide Measure resistance of outdoor Measure resistance of outdoor air temperature sensor air temperature sensor Measure resistance of outdoor Measure resistance of outdoor HEX(A) temperature sensor HEX(B) temperature sensor Outdoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Outdoor heat The measured value of the exchanger (A,B) (Heat sensor is not normal Refer to CH45 exchanger Pipe temp sensor (Open/Short) error Error Error display Error Contents Meaning Main Causes Code...
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Troubleshooting Guide Measure input power of outdoor unit Outdoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Excess of indoor capacities more than 130% of the outdoor unit 2. Auto-Addressing is not in operation Concerned Excessive capaci- The combined spec of the Remote indoor units excess the Controller 3.
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Power line or the communication Concerned line is not connected Remote 2. Communication cable is Communication The inverter PCB cannot Controller Open/Short error (Inverter receive the signal from the PCB ’...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. The communication cable is not Concerned connected Communication Remote The indoor cannot receive error (indoor › 2. Communication cable is cut or short Controller signal from the Main PCB Main PCB ) 3.
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Troubleshooting Guide Check main fuse of out door unit Outdoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Communication Main PCB cannot receive error the signal from the inverter Refer to CH52 (Main PCB ’ inverter PCB ) Error Error display Error Contents Meaning Main Causes Code position 1.
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Defective communication Concerned Communication error Communication Cable connection Remote between the Inverter PCB error between the Controller 2. Communication cable Open/Short and the fan PCB Inverter PCB and (Fan ›...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Concerned 1. Defective fan motor connector con- Over current of Remote nection Main outdoor Fan Over current of Main out- Controller motor 2. Fan Lock door Fan motor (Fan IPM error) Outdoor 3.
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Troubleshooting Guide Fan IPM Outdoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. Defective fan PCB DC link voltage Concerned lead wire connection Remote Low voltage in the Low voltage in the fan Controller 2. Abnormal fan PCB Capacitor fan motor motor 3.
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Troubleshooting Guide Measure input power of fan main PCB Outdoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position Communication error Communication between the Main PCB error between the and the fan PCB Refer to CH105 Main PCB and the (Fan › outdoor , outdoor › fan PCB fan ) Error Error display...
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Troubleshooting Guide Measure resistance of LEV coil Sub-cool circuit in the outdoor unit Measure temp sensor of liquid pipe Measure temp sensor of sub-cool inlet Measure temp sensor of sub-cool outlet Outdoor Unit...
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Troubleshooting Guide Error Error display Error Contents Meaning Main Causes Code position 1. 4 way valve error due to the inlet of sludge into the valve Concerned 2. Comp damage leading to pressure Outdoor 4way Remote When the Main or the Sub change does not occur , (reversing valve) Controller...
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Troubleshooting Guide 4way valve in the outdoor unit 4way valve connector on the Main PCB Outdoor Unit...
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Explodede View & Replacement Parts List AIR HANDLER PARTS/CONTROL BOX PARTS 135312 344170 344130 359011-1 649950-2 359011-2 649950-1 Service Manual 223...