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Instruction Manual February 2009 sitrans LR200 (HART)
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The user is responsible for all changes and repairs made to the device by the user or the user’s agent. • All new components are to be provided by Siemens Milltronics Process Instruments Inc. • Restrict repair to faulty components only.
FCC Conformity US Installations only: Federal Communications Commission (FCC) rules WARNING: Changes or modifications not expressly approved by Siemens Milltronics could void the user’s authority to operate the equipment. Notes: • This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Electromagnetic Compatibility (EMC) Part 4-6: Testing EN61000-4-6:2004 and measurement techniques – Immunity to conducted disturbances, induced by radio-frequency fields. Electromagnetic Compatibility (EMC) Part 4-8: EN61000-4-8:2001 Testing and measurement techniques – Power frequency magnetic field immunity test. Page 2 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
SITRANS LR200. • This manual applies to the SITRANS LR200 (HART) only. This manual will help you set up your SITRANS LR200 for optimum performance. We always welcome suggestions and comments about manual content, design, and accessibility.
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For on-line technical support go to: www.siemens.com/automation/support-request • Enter the device name (SITRANS LR200) or order number, then click on Search, and select the appropriate product type. Click on Next. • You will be prompted to enter a keyword describing your issue. Then either browse the relevant documentation, or click on Next to email a detailed description of your issue to Siemens Technical Support staff.
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Short form Long Form (continued) Description Units Secondary Variable equivalent value Transducer Block sensitivity Time Varying Threshold threshold Input voltage Output voltage 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 5...
Programming SITRANS LR200 is very easy to install and configure via a graphical local user interface (LUI). You can modify the built in parameters either locally via the Siemens infrared handheld programmer, or from a remote location using one of the following options: •...
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Approvals and Certificates Approvals For further details see on page 11. Note: SITRANS LR200 is available with General Purpose approval, or for hazardous areas. The approval rating is shown on the device nameplate. Application LR200 Approval Rating Valid for: Wiring...
Specifications Siemens Milltronics makes every attempt to ensure the accuracy of these Note: specifications but reserves the right to change them at any time. Power General Purpose: Nominal 24 V DC at Non-incendive (FM/US only): max. 550 Ohm Intrinsically Safe:...
Maximum Process and vessel pressure. For more detail, or for other configurations, see Temperature Chart Process Pressure/Temperature derating curves on page 131, and page 132 onwards. Intrinsically Safe wiring on page 22. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 11...
• To estimate the lifetime expectancy, check the nameplate on the back for the serial number. The first six numbers show the production date (mmddyy), for example, serial number 032608101V. Siemens Milltronics Infrared IS (Intrinsically Safe) Hand Programmer for hazardous and all other locations. • approval ATEX II 1 G, EEx ia IIC T4, certificate SIRA 01ATEX2147 FM/CSA: Class I, Div.
The shield is the area of the rod which is inactive. The shield length must be longer than the vessel nozzle height. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 13...
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Threaded connection markings are found on the flat face/faces of the process connection. Serial number:a unique number allotted to each process connection, including the date of manufacture (MMDDYY) followed by a number from 001 to 999. Page 14 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
• Installation shall only be performed by qualified personnel and in accordance with local governing regulations. • SITRANS LR200 is to be used only in the manner outlined in this manual, otherwise protection provided by the device may be impaired.
Under certain circumstances, it may be acceptable to mount SITRANS LR200 at Note: the centre of a flat-topped tank: please discuss this with your Siemens Milltronics Rep- resentative. • Avoid central locations on...
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For more detail on maximum interface and process temperatures, see Temperature Chart on page 131. Maximum Process Temperature Chart Pro- For other configurations, see on page 131, and cess Pressure/Temperature derating curves on page 132. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 17...
Dielectric constant of material measured on page 9. Bad joints create reflections. To equalize pressure and keep the liquid level in the bypass constant with the liquid level in the vessel. Page 18 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
• Do not rotate the enclosure after programming and device configuration, otherwise an error may occur, caused by a polarity shift of the transmit pulse. Before inserting SITRANS LR200 into its mounting connection, check to ensure the threads are matching, to avoid damaging them.
Strip the cable jacket for approximately 70 mm (2.75") from the end of the cable, and thread the wires through the gland May be shipped with the device. If cable is routed through conduit, use only approved suitable-size hubs for waterproof applications. Page 20 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Curve 2 (Flameproof, Increased Safety, Explosion-proof) on page 138. • Do not connect more than one HART programming device at a time. active PLC power supply R = 250 Ω HART modem SITRANS LR200 HART communicator 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 21...
IECEx TSA 04.0020X. FM Intrinsically Safe connection drawing number A5E01003040 and CSA Intrinsically Safe connection drawing number A5E01003039 can be downloaded from the product page of our website at: www.siemens.com/LR200. Curve 1 (General Purpose, Intrinsically Safe, Non- •...
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9001/01-280-100-10 (Single Channel) Stahl 9002/01-280-110-10 (Dual Channel) How to select a passive barrier for SITRANS LR200 To make sure that the barrier safety description is suitable for the LR200 Intrinsically Safe (IS) input parameters, carry out the following calculations: Re-e max.
2. Non-incendive wiring (FM US only) FM Class 1, Div 2 connection drawing number 23650537 can be downloaded from the product page of our website at: www.siemens.com/LR200. Curve 1 (General Purpose, Intrinsically Safe, Non- • For power demands see incendive) on page 137.
The certificate numbers have an ‘X’ suffix, which indicates that special conditions for safe use apply. Those installing or inspecting this equipment must have access to the certificates. (continued on next page) 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 25...
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:e.g. acidic liquids or gases that may attack metals, or solvents that may affect polymeric materials. Suitable precautions: e.g. establishing from the material’s data sheet that it is resistant to specific chemicals. Page 26 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Operating via the handheld programmer SITRANS LR200 carries out its level measurement tasks according to settings made via parameters. The settings can be modified locally via the Local User Interface (LUI) which consists of an LCD display and a handheld programmer.
(Part No. 7ML1930-1BK) The programmer is ordered separately. Key functions in Measurement mode Function Result Updates the loop current. New value is displayed in LCD secondary region. Updates internal enclosure tem- perature reading. Page 28 SITRANS LR200 HART) – INSTRUCTION MANUAL 7ML19985JP02...
• While the device is in PROGRAM mode the output remains fixed and does not respond to changes in the device. • SITRANS LR200 automatically returns to Measurement mode after a period of inactivity in PROGRAM mode (between 15 seconds and 10 minutes, depending on the menu level).
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Open top level menu: menu 1. Editing in PROGRAM mode parameter name parameter Selecting a listed option number Navigate to the desired parameter. Press RIGHT arrow to open parameter view. current selection Page 30 SITRANS LR200 HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Cancels Edit mode without changing the parameter options LEFT arrow - Moves cursor to plus/minus sign if this is the first key Numeric pressed editing - or moves cursor one space to the left. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 31...
DOWN arrow to move to the next item. 1.1. Language Selects the language to be used on the LCD and takes effect immediately. English, Deutsch, Français, Español Options Page 32 SITRANS LR200 HART) – INSTRUCTION MANUAL 7ML19985JP02...
See Material Level (2.5.1.) on page 79 for more detail. Dimen- The point from which High and Low Calibration points are referenced: see sions: Uni-Construction Polypropylene Rod Antenna Appendix G: on page 13 and Flange Adapter Versions on page 150. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 33...
Suppression to prevent false echo detection. See TVT setup (2.8.7.) on page 90 for instructions. This feature can also be used if SITRANS LR200 displays a false high level, or the reading is fluctuating between the correct level and a false high level.
Operating Mode (1.5.) LEVEL Material level referenced from Low Cal. Point. Low Calibration Point (1.6.) 15.5 Process empty level. High Calibration Point (1.7.) Process full level. Apply? (Apply changes) (1.8.) Save new settings. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 35...
Operating via SIMATIC PDM SIMATIC PDM is a software package used to commission and maintain SITRANS LR200 and other process devices. Please consult the operating instructions or online help for details on using SIMATIC PDM. (You can find more information at www.siemens.com/simatic-pdm.)
Electronic Device Description (EDD) You can locate the EDD in Device Catalog, under Sensors/Level/Echo/Siemens Milltronics/ SITRANS LR200. Check the product page of our website at: www.siemens.com/LR200, under Downloads, to make sure you have the latest version of SIMATIC PDM, the most recent Service Pack (SP) and the most recent hot fix (HF).
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PC/PG and ensure PDM is synchronized with the device. If required, change the language for the local user interface. Click on NEXT to accept the default values. (Description, Message, and Installation Date fields can be left blank.) Page 38 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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For a vessel with obstructions, see False Echo Suppression on page 48 Select the vessel shape, and click on NEXT. Application with Stillpipe on page 144 for a Low Dielectric Liquid application. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 39...
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Check parameter settings, and click on BACK to return and revise values, FINISH to save settings offline, or FINISH AND DOWNLOAD to save settings offline and transfer them to the device. The message Quick Start was successful will appear. Click on OK. Page 40 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
In Step 2 – Application, select a volume application, for example Volume in a vessel, and click on Next. In Step 3 – Vessel Shape, choose the vessel shape option Linearization Table, and click on Next. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 41...
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In the Step 4 window, click on NEXT. For display purposes we recommend entering values in ascending order (that is, the low- est values in level 1 and volume 1). Page 42 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
CLEF algorithm for low dK liquids (see page 123 for more detail). • Continue through steps 3 to 5 then click on FINISH AND DOWNLOAD to save settings offline and transfer them to the device. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 43...
Many parameters are accessed via the 4-level menu in PDM. See pull-down menus below for the others. Launch SIMATIC PDM, connect to SITRANS LR200, and upload data from the device. Adjust parameter values in the parameter value field then click on Enter. The status fields read Changed.
Click on OK to proceed. The new profiles will be saved with their date and time. • Click on the tab View Saved Echo Profiles to view the stored profiles Page 46 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Change the position of the cursor on the TVT using the Point+ and Point– buttons: raise and lower the TVT using Offset+ and Offset–. • Alternatively, enter values for Point and Offset directly into the dialog boxes. • Click on Transfer to Device. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 47...
Determine Auto False Echo Suppression Range. Measure the actual distance from the sensor reference point to the material surface using a rope or tape measure. Subtract 0.5 m (20") from this distance, and use the resulting value. Page 48 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Before Auto False Echo Suppression default TVT false echo Hover material level Level echo marker After Auto False Echo Suppression learned TVT material level default TVT false echo echo Auto False Echo Suppression Range marker 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 49...
• sensor maintenance based on its projected lifetime • service • calibration To set Device/Sensor Maintenance schedules: Open the menu Device – Maintenance, and click on the Remaining Device/Sensor Lifetime tab. Page 50 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Checks memory (RAM and Flash). If there are no errors, returns the message ’Self Test OK.’ If errors are found, returns the message ’Self Test Fails’ . Open the menu Device – Self Test, select the option Yes and click on OK. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 51...
HART Communication Allows you to set the number of request/response preambles (minimum 5). Open the menu Device – HART Communication. Diagnostics You can monitor level/volume trends, electronics temperature, and device status. Page 52 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Diagnostics > Electronics Temperature. Trend Open the menu View – Process Variables and click on Trend. 4 trend lines can be monitored: (distinguished by color in SIMATIC PDM). space distance volume level 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 53...
Open a project, double-click on the device icon, and in the User window select Specialist. Open the menu Options – Settings and click on the Password tab. Enter a new password and re-enter it in the Confirmation window. Click on OK. Page 54 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
69 for a chart using AMS Device Manager on page 61 for more details. AMS Device Manager Features of The graphic interface in SITRANS LR200 makes monitoring and adjustments easy. Feature page Function Quick Start Device configuration for simple applications...
SITRANS LR200 requires the DD for AMS Device Manager version 9.0. You can locate the DD in Device Catalog, under Sensors/Level/Echo/Siemens Milltronics/ SITRANS LR200. Check the product page of our website at: www.siemens.com/LR200, under Downloads, to make sure you have the latest version of AMS Device Manager. If you need...
In the General field, click on Master Reset. and perform a reset to Factory Defaults. Open the pull-down menu Actions – Scan Device to synchronize parameters (upload parameters from the device to AMS). Configure the device via the Quick Start wizard. Page 58 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Click on Step 2. Select the application type (Level, Space, Distance, or No Service ) and the material (Liquid or Low dielectric liquid). Click on Apply. Sensor Mode For details see on page 129. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 59...
In Step 2 – Application Type select a level application and liquid as a material. In Step 3 – Vessel Shape, choose the vessel shape option Linearization Table. In Step 4 – Range Setup enter a value for maximum volume. Breakpoints maximum volume Page 60 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Select Analog Output (see on page 51) Master Reset • Master Reset (see on page 52) Simulation/Test Self Test • Self Test (see on page 51) Loop-Test • Loop Test (see on page 52) 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 61...
Analog Output Scaling (2.6.) Analog Output Scaling [see on page 80] • mA Output Function • Start of scale • Full Scale • Control Range (lower limit) • Control Range (upper limit) Signal Processing 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 63...
Write Protect (read only) • Access Control Local Access (6.2.) Local Access [see on page 110] • Local Write Protected • PIN to Unlock Password Protection See also on page 68. Page 66 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
To compare outputs in real time click on the Process Variables bar at the bottom of the navigation window for access to: Process Variable • Values (level, volume, distance, space) • Analog output • Trend View Echo Profile (also accessible via Signal Processing) 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 67...
The Add User Wizard dialog allows you to: • select a user type, standard (AMS Device Manager) or Window user. • enter the username and password, and set permissions • edit existing users Page 68 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
STep 3 (Vessel Shape) Step 4 (Range) Step 5 (Summary) Operation General Select Analog Output Master Reset Simulation/Test Self Test Loop-Test Setup Sensor General Units Operating Mode Material Damping Filter Antenna 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 69...
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Dimension L Characteristic Signal Processing General Range Near Range Far Range Propagation Factor Echo Select Algorithm Position Detect Echo Threshold CLEF Range Sampling Echo Lock Sampling Up Sampling Down Echo Lock Window. Page 70 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Reminder 1 before Lifetime (Required) Reminder 2 before Lifetime (Demanded) Remaining Sensor Lifetime Lifetime expected Remaining Lifetime Time in Operation Activation of Reminders Reminder 1 before Lifetime (Required) Reminder 2 before Lifetime (Demanded) 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 71...
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Reminder 2 before Calibration (Demanded) Electronic Temperature Electronic Temperature Lowest Value Highest Value Wear Powered days Poweron Resets Communication Security Remote Access Write Protect Access Control Local Access Local Write Protected PIN to Unlock Page 72 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Quick Start Wizard via the handheld programmer • For detailed instructions see page 32. 1.1. Language 1.2. Material 1.3. Response Rate 1.4. Units For AMS Device Manager and DTM Device Manager the structure varies slightly. Page 74 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
2.1.1. Hardware Revision Corresponds to the electronics hardware of the SITRANS LR200. 2.1.2. Firmware Revision Corresponds to the firmware that is embedded in the SITRANS LR200. 2.1.3. Loader Revision Corresponds to the software used to update the SITRANS LR200. 2.1.4. Order Option Read only.
Range: 0 to 20 m. Default 20.00 m Values Units (2.2.1.) Related parameters Far Range (2.8.2.) The point from which level measurement is referenced (see Sensor Mode (2.2.2.) for an illustration). Page 76 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
The value produced by the echo processing which represents the distance from sen- sor reference point to the target. (see Sensor Mode (2.2.2.) on page 75 for an illustra- tion). 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 77...
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2.4.2. Fill Rate Defines the maximum rate at which the reported sensor value is allowed to increase. Allows you to adjust the SITRANS LR200 response to increases in the actual material level. Fill Rate is automatically updated whenever Response Rate is altered.
Allows the user to define the mA value to be reported when the Fail-safe timer expires. NAMUR NE43- STANDARD Device Type COMPLIANT Range 3.56 mA to 22.6 mA Values Default 22.60 mA 3.58 mA 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 79...
Output Value. To modify Current Output Function via SIMATIC PDM: Select Analog Output • Open the menu Device – Select Analog Output. (See on page 51 for more detail.) Page 80 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Prevents the mA output from rising above this maximum level for a measurement value. This does not restrict the Fail-safe or Manual settings. Range: 3.8 to 20.5 (mA) Values Default: 20.50 (mA) 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 81...
Vessel Shape LCD DISPLAY/ Also Description required NONE/ None No volume calculation required CYLINDER/ maximum Flat end horizontal cylinder volume SPHERE/ maximum Sphere volume Page 82 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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LINEAR TABLE 1-32 level and Linearization table volume break- (level/volume breakpoints) points Linearization Table must be selected in order for level/volume values [see Table 1-8 (2.7.2.)] to be transferred. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 83...
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Level values are defined in Units (2.2.1.). Volume units are defined by the user but are not explicitly stated in the SITRANS LR200. Range: 0.0000 to 99999 mm Level Values Default: 0.0...
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Example (values are for example purposes only) Level Breakpoint value number Breakpoint Level value Volume Number value (l) 19.5 3000 19.5 8000 2.7.3. Table 9-16 2.7.4. Table 17-24 2.7.5. Table 25-32 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 85...
• For reliable results the horn size must be close to the pipe size. Compensates for the change in microwave velocity due to propagation within a metal stillpipe instead of in free space. Page 86 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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(at low level conditions), or if the dielectric constant of the liquid to be monitored is less than 3, we recommend setting Position to Hybrid and CLEF Range (2.8.4.4.) to 0.5 m (1.64 ft). 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 87...
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2.8.5.1. Echo Lock Note: Ensure the agitator is always running while SITRANS LR200 is monitoring the vessel, to avoid stationary blade detection. Selects the measurement verification process. Lock Off...
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Displays the average ambient noise (in dB above 1 μV rms) of a noise profile. Noise level is a combination of transient noise and receiving circuitry. After a measurement, the values from the previous noise shot will be displayed. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 89...
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Determine Auto False Echo Suppression Range. Measure the actual distance from the sensor reference point to the material surface using a rope or tape measure. Subtract 0.5 m (20") from this distance, and use the resulting value. Page 90 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Calculate range according to Auto False Echo Suppression (2.8.7.1.) steps a) and b). Press RIGHT arrow to open Edit mode. Enter the new value and press RIGHT arrow to accept it. Set Auto False Echo Suppression (2.8.7.1.). 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 91...
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Go to the next Shaper point and repeat steps c) and d) till all desired breakpoint values have been entered. 2.8.8.1. Breakpoint 1-9 Range: –50 to 50 dB Values Default: 0 dB Page 92 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
In PROGRAM mode, navigate to LEVEL METER > DIAGNOSTICS (3) > ECHO PROFILE (3. 1 ) Press RIGHT arrow to request a profile. Requesting an Echo Profile For more detail see on page 34. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 93...
Idle or Done (Return to previous menu) Options Factory Defaults To perform a reset to factory defaults via SIMATIC PDM, open the menu Device – Master Reset and click on Factory Defaults. Page 94 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
After modifying values/units as required, click on Write to accept the change, and Read to view the effect of the change. • Click on Snooze to add a year to the Total Expected Device Life. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 95...
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Units are selectable only via SIMATIC PDM. 4.2.2. Time in Operation Read only. The amount of time the device has been operating. 4.2.3. Remaining Lifetime Read only. Lifetime Expected (4.2.1.) less Time in Operation (4.2.2.). Page 96 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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4.2.7. Maintenance Status Indicates which level of maintenance reminder is active. In SIMATIC PDM, open the menu View – Device Status, click on the Maintenance tab, and check the Device Lifetime Status window. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 97...
Read to view the effect of the change. • Click on Snooze to add a year to the Total Expected Sensor Life. • Click on Sensor Replaced to restart the timer and clear any fault messages. Page 98 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Remaining Sensor Lifetime tab, and click on Sensor Replaced to restart the timer and clear any fault messages. • Via the handheld programmer, manually reset Time in Operation (4.3.2.) to zero. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 99...
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4.3.7. Maintenance Status Indicates which level of maintenance reminder is active. In SIMATIC PDM, open the menu View – Device Status, click on the Maintenance tab, and check the Sensor Lifetime Status window. Page 100 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
After modifying values/units as required, click on Write to accept the change, and Read to view the effect of the change. • Click on Service Performed to restart the timer and clear any fault messages. (see illustration on next page) 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 101...
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Service Schedule tab, and click on Service Performed to restart the timer and clear any fault messages. • Via the handheld programmer, manually reset Time since Last Service (4.4.2.) to zero. Page 102 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Set Reminder Activation (4.4.4.) to the desired option. 4.4.7. Maintenance Status Indicates which level of maintenance reminder is active. Open the menu View – Device Status, click on the Maintenance tab and check the Service Schedule Status window. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 103...
After modifying values/units as required, click on Write to accept the change, and Read to view the effect of the change. • Click on Calibration Performed to restart the timer and clear any fault messages. Page 104 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Calibration Schedule tab, and click on Calibration Performed to restart the timer and clear any fault messages. • Via the handheld programmer, manually reset Time since Last Calibration (4.5.2.) to zero. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 105...
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If Time until Next Calibration (4.5.3.) is equal to or less than this value, the device generates a Maintenance Demanded reminder. Range: 0 to 20 years Values Default: 0.019 years a) Modify values as required. b) Set Reminder Activation (4.5.4.) to the desired option. Page 106 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Press RIGHT arrow to acknowledge the reminder. 4.6. Manufacture Date The date of manufacture of the SITRANS LR200 (yy mm dd). 4.7. Powered Hours Displays the number of hours the unit has been powered up since manufacture. In SIMATIC PDM, open the menu View – Wear.
Adjust the value to improve visibility in different temperatures and light conditions. Change the value in small steps to ensure you can continue to read the display. 4.11. Memory Test Allows verification of the RAM, EEPROM, and Flash memory of the SITRANS LR200. IDLE No test in progress.
Read only tions. Read Write Changes are permitted. Options Sets the status to Read only, with the potential for Restricted another HART device to change this parameter only, via remote communications. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 109...
Value when shipped: 1954. Not restored by a reset to Factory Programmer Defaults. Values – – – – Display when Lock is on 7. Language Selects the language to be used on the LCD. English Deutsch Options Français Español Page 110 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Try pressing Mode to put the device into PROGRAM mode. If you continue to experience problems, go to our website at: www.siemens.com/LR200, and check the FAQs for SITRANS LR200, or contact your Siemens Milltronics representative. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL...
• Simulation or substitute value • Communication is good; device is in simulation mode or works with substi- tute values. • Out of operation • Communication is good; device is out of action. Page 114 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
S: 3 Device is nearing its lifetime limit according to the value set in Maintenance Required Replacement is recommended. Limit. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 115...
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Calibration interval as defined in Mainte- Perform calibration. nance Demanded Limit has expired. S: 28 Internal device failure caused by a RAM Repair required: contact your local Sie- memory error. mens representative. Page 116 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Calibration Point, Volume breakpoints, and/ bration Point and Low Calibration Point is or Auto False-Echo Suppression, are set to not less than or equal to zero; do a Mas- invalid values. ter Reset. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 117...
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Configuration lost: one or more parameter S: 53 settings have been lost. This may occur Restore user parameters using SIMATIC after a firmware upgrade causes user PDM. parameters to be reset. Page 118 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
• check power wiring or source Screen blank • change barrier type, or too much load resistance • remove something from the loop, or • increase supply voltage 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 119...
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• ensure Material (2.2.3.) selection is LIQ- • vessel near empty and UID LOW DK low dK material • set Position Detect (2.8.4.2.) to Hybrid • set CLEF Range (2.8.4.4.) to 0.5 m Page 120 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Appendix C: Maintenance SITRANS LR200 requires no maintenance or cleaning under normal operating conditions. Under severe operating conditions, the horn antenna may require periodic cleaning. If cleaning becomes necessary: • Note the antenna material and the process medium, and select a cleaning solution that will not react adversely with either.
74 for a complete list of parameters. Principles of Operation SITRANS LR200 is a 2-wire 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries . Radar level measurement uses the time of flight principle to determine distance to a material surface.
(see Propagation Factor (2.8.3.) for values). There are three options: • Center • CLEF (Constrained Leading Edge Fit) • Hybrid 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 123...
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Example: CLEF off: Position set to Hybrid Vessel height: 1.5 m; CLEF range set to 0 (Center algorithm gives the same result.) default TVT vessel material bottom echo echo selected echo marker Page 124 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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In radar applications, two measurement verification options are used: Lock Off SITRANS LR200 responds immediately to a new selected echo (within the restrictions set by the Maximum Fill / Empty Rate), but measurement reliability is affected. Material Agitator A new measurement outside the Echo Lock Window must meet the sampling criteria before the window will move to include it.
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Example before Auto False Echo Suppression sensor reference point High Cal. Pt. obstruction default at 1.2 m material false level at echo 2.9 m material echo level marker Page 126 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Measurement Range Near Range (2.8.1.) Near Range programs SITRANS LR200 to ignore the zone in front of the antenna. The default setting is 0.3 m (1 ft), plus any shield length, from the sensor reference point Near Range allows you to increase the value from its factory default but Auto False Echo Suppression (2.8.7.
4 mA equals 0% and 20 mA equals 100%. When SITRANS LR200 is put into PROGRAM mode (for example, by navigating through the menu) it stops updating the output of the device (local user interface and mA Output).
When a volume application type is chosen, Sensor Mode remains as Level and the mA Output is automatically converted to Volume. To view the mA reading in the secondary region of the LCD, press on the handheld programmer 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 129...
Upon receiving a reliable echo, the loss of echo condition is aborted, the Service Required icon and error message are cleared, and the reading and mA output return to the current material level. Page 130 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
• The chart below is for guidance only. • The chart does not represent every possible process connection arrangement. For example, it will NOT apply if you are mounting SITRANS LR200 directly on a metallic vessel surface. • The chart does not take into consideration heating from direct sunshine exposure.
. In the event the instrument package is replaced, the Process Device Tag shall be transferred to the replacement unit. • SITRANS LR200 units are hydrostatically tested, meeting or exceeding the requirements of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive.
3 hours at temperatures up to 120°C (248°F) at 1 bar pressure. PTFE Rod Antenna Threaded Connection process temperature (°C) 1 1/2” and 2" PTFE Rod Antenna Sanitary Connection process temperature (°C) 2", 3" & 4" Page 134 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Raised Face Flange per EN 1092-1 process temperature (°C) PN10 PN16 PN25 PN40 Horn Antenna or Waveguide, DN Hole Pattern, PN16, PN40 Raised Face Flange per EN 1092-1 process temperature (°C) PN10 PN16 PN25 PN40 Page 136 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Loop Power Supply (no Current Limit) Loop Power Supply with 25 mA actual material level (example Current Limit value 18 mA) Time (seconds) No current limit Current-limited power Page 138 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
High Calibration Pt.= 0.5 m (1.64 ft) from sensor Point reference point Max.fill/empty rate = 0.2 m/min (0.65 ft/min) In the event of a loss of echo: SITRANS LR200 is to go into Fail-safe High after 2 minutes. 0% Level Low Cal Point NOTE: Table continues on next page.
Select vessel shape, Parabolic Ends, and enter values for A and L, to obtain a volume reading instead of level. In the event of a loss of echo: SITRANS LR200 is to go into Fail-safe High after 2 minutes. sensor...
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For more details see on page 91 and Auto False Echo Suppression Range (2.8.7.2.) Auto on page 90. False Echo Suppression (2.8.7.1.) Return to Measurement: press Mode to start normal operation. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 141...
Level wizard parameters Low Calibration Point (1.6.) 10 m/33 ft) 2 m (6.56 ft High Calibration Point (1.7.) Apply? (Apply changes) (1.8.) Timer (2.5.2.) 2 minutes Independent parameters Material Level (2.5.1.) Page 142 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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For more details see on page 91 and Auto False Echo Suppression Range (2.8.7.2.) on page 90. Auto False Echo Suppression (2.8.7.1.) Return to Measurement mode: press Mode to start normal operation. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 143...
Wizard Low Calibration Point (1.6.) 5 m (16.5 ft) High Calibration Point (1.7.) 0.5 m (1.64 ft) Transfers Quick Start settings to Apply? (Apply changes) (1.8.) device. Page 144 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Low Cal Pt. – Low Cal Pt. – CLEF Range (2.8.4.4.) 700 mm 700 mm 1000 mm 1000 mm settings Since pipe dimensions may vary slightly, the propagation factor may also vary. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 145...
Device Description for the instrument in question. HART EDDs are controlled by the HART Communication Foundation. Please check with the HART Communication Foundation for the availability of the HART EDD for SITRANS LR200. Older versions of the library will have to be updated in order to use all the features of SITRANS LR200.
1. WRITE PROTECT 2. PIN TO UNLOCK LANGUAGE 1. LANGUAGE HART Version SITRANS LR200 conforms to HART rev. 5. Burst Mode SITRANS LR200 does not support burst mode. HART Multidrop Mode We do not recommend the use of HART Multidrop Mode.
• Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the tag is available on the product page of our website at: www.siemens.com/LR200, under More Info/Installation drawings/Level Measurement/Installation Drawings/LR200. • Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams.
• Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the tag is available on the product page of our website at: www.siemens.com/LR200, under More Info/Installation drawings/Level Measurement/Installation Drawings/LR200. • Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams.
• Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the tag is available on the product page of our website at: www.siemens.com/LR200, under More Info/Installation drawings/Level Measurement/Installation Drawings/LR200. • Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams.
• Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the tag is available on the product page of our website at: www.siemens.com/LR200, under More Info/Installation drawings/Level Measurement/Installation Drawings/LR200. • Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams.
Flat-Face Flange with Waveguide Sliding Waveguide Configu- on page 155, or ration on page 156. Polarization reference – 3dB in the direction of the polarization axis (see point on page 18 for an illustration). Page 154 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
• Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the tag is available on the product page of our website at: www.siemens.com/LR200, under More Info/Installation drawings/Level Measurement/Installation Drawings/LR200. • Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams.
• Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the tag is available on the product page of our website at: www.siemens.com/LR200, under More Info/Installation drawings/Level Measurement/Installation Drawings/LR200. • Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams.
• Process temperature and pressure capabilities are dependent upon information on the process device tag. Reference drawing listed on the tag is available on the product page of our website at: www.siemens.com/LR200, under More Info/ Installation drawings/Level Measurement/Installation Drawings/LR200. • Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams.
O.D. section A - A center facing height facing dia. 3 mm 100° 120° antenna mounting hole (3) antenna mounting hole circle diameter 66.04 mm (2.60") process side Page 158 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
The flange markings are located around the outside edge of the flange. Serial number: a unique number allotted to each flange, including the date of manufacture (MMDDYY) followed by a number from 001 to 999. Flange series: the Siemens Milltronics drawing identification. Heat code: a flange material batch code identification.
JIS 10K 330 mm 290 mm 23 mm Due to the limited space on this flange, SITRANS LR200 can only use 4 of the stan- dard 8 bolt holes of the 2” ASME 300 lb size. Constant thickness series. 7ML19985JP02 SITRANS LR200 (HART) –...
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Serial number: a unique number allotted to each flange, including the date of manufacture (MMDDYY) followed by a number from 001 to 999. Flange series: the Siemens Milltronics drawing identification. Nominal size: the flange size followed by the hole pattern for a particular flange class. For example, –...
2" / DIN 50 customer-supplied flange integral process seal nozzle/vessel juncture straight/taper transition Rod Extension Requirements * Refer to the table on page 164. Rod Extension Requirements Refer to the table on page 164 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 163...
150 mm (6”) 50 mm 100 mm extension not required >150 mm (6”) Consult Siemens Milltronics for assistance with nozzle sizes not listed. Shielded rod antennas are available for these applications. Page 164 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
100 mm (4") For smaller diameters use a shielded rod Sanitary Rod Antenna sanitary fitting ferrule 2” , 3” , and 4” sanitary fitting ferrule with integral gasket, with rod antenna 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 165...
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Waveguide extensions are available in custom lengths. • The horn must be connected to the If horn diameter is too large SITRANS LR200 process flange. for the nozzle opening, insert it from inside the vessel. Page 166 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
HART. • The configuration changed status can now be saved for the duration of a power cycle. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 173...
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AMS EDD Rev. 1.01.01 4.02.00 4.02.00 15 Dec 2008 • Support NAMUR NE 43. • Harmonization of menu structures and parameter names across products. • Display indicates progress towards first measurement. Page 174 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
(decibel): a unit used to measure the amplitude of signals. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 175...
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1 GHz to 300 GHz. Many conductive liquids/electrolytes exhibit dielectric properties; the relative dielec- tric constant of water is 80. Page 176 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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Light speed is a constant 299, 792, 458 meters per second. stillpipe: a pipe that is mounted inside a vessel parallel to the vessel wall, and is open to the vessel at the bottom. 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 177...
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TVT (Time Varying Threshold): a time-varying curve that determines the threshold level above which echoes are determined to be valid. waveguide antenna: a hollow, metallic tube that transmits a microwave signal to the product target. Page 178 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
Echo Profile Utilities 45 setup 88 echo selection communication Algorithm 123 load 9 CLEF (Constrained Leading Edge Fit) max. line length 9 conduits Position algorithm 123 requirements 20 time varying threshold (TVT) 123 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 179...
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Service Interval 101 HART version 9 Master Reset hazardous area installations factory defaults 94 wiring requirements 22 factory defaults via AMS 58 measurement range Identifications and Abbreviations blanking via Near Range 127 Page 180 SITRANS LR200 (HART) – INSTRUCTION MANUAL 7ML19985JP02...
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29 enclosure 9 propagation factor environmental 11 values 86 performance 8 power 8 Quick Start Wizard pressure 11 via LUI 32 process connections 9 via SIMATIC PDM 37 process temperature 11 7ML19985JP02 SITRANS LR200 (HART) – INSTRUCTION MANUAL Page 181...