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ABB SAM600 Operation Manual
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ABB SAM600 Operation Manual

Process bus i/o system
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Grid Automation Products
SAM600 Process Bus I/O System
Operation Manual

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  • Page 1 Grid Automation Products SAM600 Process Bus I/O System Operation Manual...
  • Page 3 Document ID: 1MRK 511 434-UEN Issued: June 2017 Revision: A Product version: 1.2 © Copyright 2016-2017 ABB. All rights reserved...
  • Page 4 Trademarks ABB and SAM600 are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
  • Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (EMC directive 2014/30/EU) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2014/35/EU). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standard EN 60255-27 for the low voltage directive.
  • Page 7 SAM600 products. Dangerous voltages can occur on the connectors, even though auxiliary voltages are disconnected. Each SAM600 product must be safely connected to ground using the ground strap. Only a competent electrician is allowed to carry out the electrical installation.

  • Page 9: Table Of Contents

    Bridging of sampled values streams ..........19 2.3.3 Quality information in sampled values streams ......20 2.3.4 Merging and bridging of SV streams in a SAM600 system .... 21 2.3.5 Simulation of sampled values ............23 2.3.6 Digital inputs ................. 23 2.3.7...
  • Page 10 Section 6 Maintenance instructions ............... 47 Technical Data ............49 Section 7 Module dimensions and mounting distances ......... 49 Labels, connectors and indications of SAM600 modules ....50 SAM600 module identification ............. 50 7.2.1 Connector diagrams ..............51 7.2.2 LED indications for all SAM600 modules ........58 7.2.3...

  • Page 11: Introduction

    The SAM600 operation manual provides information about the usage of a SAM600. The manual contains instructions on how to configure, install and commission a SAM600 system and on how to operate the system once it has been commissioned. Intended audience This manual addresses engineers and operators who configure, install, commission and operate a SAM600 system.

  • Page 12: Symbols And Conventions

    HMI menu paths are presented in bold. For example, select Main menu or Settings.  Parameter names are shown in italics. For example, the function can be enabled and disabled with the Operation setting. SAM600 Process Bus I/O System Operation Manual...

  • Page 13: Sam600 Process Bus I/O System

    Section 2 SAM600 Process Bus I/O System System overview SAM600 process bus I/O system is a modular, extensible, and customizable product solution that converts signals from the primary analog process to its digital counterpart according to the IEC 61850 standard.
  • Page 14  SAM600 modules can be combined into a SAM600 system that scales to the specific needs of the installation in terms of analog interfaces, communication ports, and time synchronization capabilities needed.

  • Page 15: Sam600-Ct For Conventional Current Measurements

    IEDs receiving the data stream. The polarity of the binary input is configurable. SAM600-CT provides two IEC 61850 access points which can be assigned for configured for incoming (bridging) and outgoing IEC 61850-9-2LE traffic.

  • Page 16: Sam600-Vt For Conventional Voltage Measurements

    A fourth input is provided to signal a test condition in the stream. The polarities of the binary inputs are configurable. SAM600-VT provides two IEC 61850 access points which can be assigned for configured for incoming (bridging) and outgoing IEC 61850-9-2LE traffic.

  • Page 17: Sam600-Ts For Time Synchronization And Iec 61850 Gateway

    A SAM600-TS module provides communication redundancy and time synchronization. The module also has a hardware watchdog functionality. A SAM600 system can run in a free-running mode or synchronize with IEEE 1588 (profile IEC/IEEE 61850-9-3) or 1PPS signal. Conversely, SAM600 can synchronize through SAM600-TS other merging units or IED devices through the five 1PPS outputs available or through the module’s connection to the process bus.
  • Page 18 SAM600 Process Bus I/O System All access points can (externally) receive and publish IEC/UCA 61850-9-2LE streams from and to the SAM600 system to bay level protection and control devices. A SAM600-TS module is optional in a SAM600 system. Up to three SAM600- TS modules can be chained into a SAM600 system.

  • Page 19: System Functionality

    2.1.4), or by the use of a SAM600-TS modules, to 1PPS.. A SAM600 system can be built by chaining up to 10 SAM600 modules through a SAM600 system bus. Alternatively, the modules can be connected as a HSR ring for added communication reliability. A SAM600 system bus ring can use optical and electrical ports on the SAM600 modules.
  • Page 20 1MRK 511 434-UEN A SAM600 Process Bus I/O System When installed in the same kiosk, a SAM600 system bus is typically realized through 100BASE-TX ports. When installed in different compartments in the field, the system bus through which SAM600 modules communicate with each other must be realized by 100BASE-FX ports.
  • Page 21 SAM600 system by connecting to any SAM600 module through USB and then replicated to the other SAM600 modules in the system. The IEC 61850 configuration of a SAM600 system can also be exported and used in IEC 61850 system engineering tools.

  • Page 22: Installing Sam600

    (Figure 6a, Figure 6b).  The SAM600 system bus can be formed as HSR ring. It is possible to use electrical and optical connections within one ring if the modules are not located in one marshalling kiosk (Figure 6b, Figure 6c).
  • Page 23 Busbar Busbar 1PPS 1PPS SAM600 SAM600 SAM600 9-2LE 1PPS SAM600 SAM600 Analog current SAM600 Process Bus Analog current SAM600 Analog voltage Analog voltage Figure 5: Installation options of SAM600 process bus I/O system SAM600 Process Bus I/O System Operation Manual...
  • Page 24 Section 2 1MRK 511 434-UEN A SAM600 Process Bus I/O System Figure 6: Communication architectures for SAM600 process bus I/O system SAM600 Process Bus I/O System Operation Manual...

  • Page 25: Functional Description

    SAM600-CT and SAM600-VT modules have four communication ports (X101…X104). SAM600-TS modules have two additional communication ports (X106 and X107). These ports are used as SAM600 system bus ports for SAM600 system internal communication or as uplink ports for external communication.
  • Page 26 Figure 7: Example configuration Depending on the position of the SAM600 module in the SAM600 system, each SAM600 module is assigned with one or two ports to the SAM600 system bus communication. This also applies when the SAM600 system consists of only one SAM600 module.

  • Page 27: Bridging Of Sampled Values Streams

    Figure 8 depicts a SAM600 system configured for increased communication reliability. The SAM600 system bus is set-up as HSR ring. Note that the ring can span optical and electrical links as it connects SAM600 modules in two different marshalling kiosks.

  • Page 28: Quality Information In Sampled Values Streams

    Sampled values streams contain a “Health” information according to IEC 61850 in order to indicate the validity of the transmitted information. The quality information contains several attributes: a general validity code (2 bit), a detail quality code/source and a test (14 bit). SAM600 uses the quality attributes as described in Table...

  • Page 29: Merging And Bridging Of Sv Streams In A Sam600 System

    Sample Value Identifier (svID) assigned. Each SAM600 module can receive up to 8 bridged streams. These 8 streams can be freely distributed to all uplink ports in a SAM600 system. Forwarding on the...
  • Page 30 SAM600 modules, three of them generate IEC/UCA 61850-9-2LE streams on the SAM600 system bus. Also, the bridged streams Bridged1 and Bridged2 are available on the SAM600 system bus. In this example, the SAM600- TS module has registered five unique streams: the streams generated by SAM600- CT (1), SAM600-CT (2) and SAM600-VT;...

  • Page 31: Simulation Of Sampled Values

    Simulation of sampled values SAM600-VT and SAM600-CT modules support a simulation mode. An individual SAM600 module or all SAM600-VT and SAM600-CT modules of a SAM600 system can be set to simulation mode by selecting the SAM600 Command Simulation Mode in the PCM600 navigation tree on the appropriate level.
  • Page 32 Section 2 1KHL511868-UEN SAM600 Process Bus I/O System The voltage level can be set as a configuration parameter on SAM600 system level and on the individual SAM600 modules Digital inputs rated voltage in the PCM600 Parameter Setting Tool. The high potential is detected after exceeding 80% of the selected voltage level.

  • Page 33: Configuration Of Time Synchronization

    PTP slaves to an external PTP Master depending on the configured synchronization method. IEC/IEEE 61850-9-3 (PTP) A SAM600 system can be synchronized to an external time master via PTP by configuring the IEC/IEEE 61850-9-3 (PTP) time synchronization method. IEC/IEEE 61850-9-3 time synchronization method has two modes: ...
  • Page 34 The 1PPS output from SAM600-TS module can be used for synchronizing client devices such as IEDs that are not directly synchronized by IEE 1588. Use the Master clock setup when the SAM600 system need to be in- sync with another sample value source but no absolute time synchronization is required.
  • Page 35 Based on the IEE 1588 best master clock algorithm one SAM600 module will take the role for the time master of the SAM600 system. A locally synchronized SAM600 system in which a SAM600-TS module takes the role of the...
  • Page 36 Figure 12: SAM600 IO System synchronized to a SAM600 module Pulse per second (1PPS) synchronization A SAM600 system can be configured to require a 1PPS input as synchronization source. SmpSync field of sampled value streams indicate the unavailability of a 1PPS signal on SAM600-TS PPS input.
  • Page 37 GPS reception then SmpSync will be (2). Otherwise, it will be (1). The SmpSync value depends on the location where the time synchronization fault occurred. A time synchronization error within a SAM600 system will result in sample synchronization as (0), as shown in Table 7.

  • Page 38: Sam600 Module And System Supervision

    HSR ring, a single link failure in the ring is logged and indicated by the neighboring modules. A double link failure in the HSR ring (or a single link failure in a daisy chain SAM600 system bus) will be indicated by all modules in the SAM600 system.
  • Page 39 SAM600 system bus. In each of the following situations the SAM600 module reports a topology error:  No neighbor is detected on a SAM600 system bus port that should connect to a neighboring SAM600 module. ...

  • Page 40: System Error Announcement

    All modules in the SAM600 system will react to an error condition (locally detected or announced by another module):  If a topology error is announced, the SAM600 module will set the red LED to steady ON.  If a topology error is announced and the SAM600 module’s time...

  • Page 41: Watchdog Functionality

    Nevertheless, the user can set the parameter value to TRUE, in which case a single link failure in the SAM600 system bus will trigger the watchdog. Double link failures, i.e. a module has no connection to the SAM600 system bus on either of its two ports, will always trigger the watchdog.

  • Page 42: Sam600 System Configuration Mismatch

    SAM600 module is connected to its neighboring SAM600 modules by the same ports as defined in the configuration. If the user attempts to write a configuration to the SAM600 system that is not matching the physical SAM600 module system, then PCM600 issues a warning.

  • Page 43: Pcm600 Tool

    (1MRK 511 433-UEN). Connectivity packages A Connectivity package is a software component that consists of executable code and dta which enables IEC 61850 system tools to communicate with a SAM600 system. Connectivity packages are used to create configuration structures in PCM600.

  • Page 45: Commissioning Sam600

    Safety instructions must be followed as described in this operation manual and as described in document 1KHL511872-UEN. Unpacking Upon receiving of the SAM600 modules check for any physical damage sustained during the transport. Mounting and earthing connection SAM600 modules are DIN-rail mounted and can be installed horizontally or vertically in a rack or marshalling kiosk.

  • Page 46: Communication Wiring

    The fastening screw shall be tightened with a torque of 0.4 Nm. The wires shall be connected to the connector before it is plugged into the SAM600 module, where the connector is then securely tightened with the two screws on each side of the connector.
  • Page 47 Connecting 1PPS time sync interface Depending on the application, a SAM600 system can be setup to run as a free- running system or require an external 1PPS signal from a time master or another merging unit.
  • Page 48 Each SAM600 module has two pairs of electrical and optical communication ports (X103/X104 and X101/X102 if equipped with LC SFP modules). A SAM600 module can interface to the SAM600 system bus with any two of these communication ports. Edge modules in a daisy chain SAM600 System bus can use one more port as access point to the process bus.
  • Page 49 Verify electrical and communication connections After installation, verify that SAM600 modules are correctly connected to the other parts of the protection system. This is done with SAM600 modules and all connected circuits de-energized. Verifying VT circuits Check that the wiring is in strict accordance with the supplied connection diagram.
  • Page 50  Primary injection test to verify the current ratio of the CT, the correct wiring up to SAM600-CT and correct phase sequence connection (L1, L2, L3, and L4).  Polarity check to prove that the predicted direction of secondary current flow is correct for a given direction of primary current flow.

  • Page 51: Storing, Mounting And Disposal

    Storing, mounting and disposal Storing SAM600 modules SAM600 modules not immediately installed should be stored in a dry and clean place. It is recommended to avoid extreme temperature fluctuations. Do not remove the module from shipping boxes and do not remove wrapping material.

  • Page 53: Sam600 System Startup

    The HMI flashes to indicate the Wait for Configuration state. The user has to create a configuration for the SAM600 system, and write the configuration to the SAM600 modules in order to switch on their sampling and merging functionality.
  • Page 54 1MRK 511 434-UEN A SAM600 System Startup The SAM600 modules in a SAM600 system can be powered on in arbitrary order. The SAM600 modules will synchronize and automatically detect IEC/UCA 61850- 9-2LE sampled value streams on the SAM600 system bus. If a valid configuration...

  • Page 55: Diagnostics And Maintenance

    SAM600 module’s event log during regular intervals and to back- up the information in case a later analysis should be necessary. In case of a serious malfunction, the SAM600 module tries to clear the problem by restarting and re-initializing itself several times until it waits in startup mode.
  • Page 56 Section 6 1MRK 511 434-UEN A Diagnostics and Maintenance The SAM600 replacement module must be mounted according to the installation instructions in Section 4.6. PCM600 can be used to restore the configuration from a backup. After restoring, the SAM600 replacement module will integrate seamlessly into the SAM600 system.

  • Page 57: Technical Data

    Technical Data Section 7 Technical Data Module dimensions and mounting distances SAM600 modules come with a compact form factor and are mounted on standard DIN-rails (see Figure 14). SAM600 modules can be mounted both in horizontal or vertical orientation. All SAM600 modules are equipped with a marked safety GND connection point on the left side of the module.

  • Page 58: Labels, Connectors And Indications Of Sam600 Modules

    Technical Data Labels, connectors and indications of SAM600 modules 7.2.1 SAM600 module identification All SAM600 modules carry a device label as depicted in Figure 15 allowing to identify a SAM600 module and its basic properties. Figure 15: SAM600-CT device label Table 9 lists the details of the information printed on SAM600 labels.

  • Page 59: Connector Diagrams

    Section 7 1MRK 511 434-UEN A Technical Data 7.2.2 Connector diagrams This section describes the connection interfaces of SAM600 modules, and the LED HMI. 7.2.2.1 SAM600-CT SAM600-CT has four current measurement channels and digital inputs for auxiliary signal supervision. Those channels are accessible via connectors X11- X14 and X10, respectively.
  • Page 60 IEC/UCA 61850-9-2LE process X104 100Base-TX bus/ system bus Configuration interface X105 Connection to SAM600 X105 USB-A/USB-A cable configuration tool LED status indication Status indications D2.1-D2.4 For more details refer to Section 7.2.3 SAM600 Process Bus I/O System Operation Manual...
  • Page 61 Section 7 1MRK 511 434-UEN A Technical Data 7.2.2.2 SAM600-VT SAM600-VT has four current measurement channels and digital inputs for auxiliary signal supervision. Those channels are accessible via the connectors X11 and X10, respectively. Figure 18 Figure 19 depict the position and numbering of connectors of the SAM600-VT module.
  • Page 62 IEC/UCA 61850-9-2LE process X104 100Base-TX bus/system bus Configuration interface X105 Connection to SAM600 configuration X105 USB-A/USB-A cable tool LED status indication Status indications D2.1-D2.4 For more details refer to Section 7.2.3 SAM600 Process Bus I/O System Operation Manual...
  • Page 63 1MRK 511 434-UEN A Technical Data 7.2.2.3 SAM600-TS SAM600-TS has two additional optical SFP connectors, as well as digital inputs for auxiliary signal supervision and watchdog contacts. Figure 20 Figure 21 depict the position and numbering of connectors of the SAM600-TS module.
  • Page 64 Section 7 1MRK 511 434-UEN A Technical Data Wiring diagrams Wiring diagrams for SAM600-TS can be found in document 1KHL511910. Connector descriptions Table 12 lists the interface descriptions for the SAM600-TS module. Table 12: Interfaces for SAM600-TS Interface Connector Remark...
  • Page 65 1PPS output X303 1PPS output X304 1PPS output X305 LED status indication D2/D9 Status indications D2.1-D2.4 For more details refer to Section 7.2.3 Status indications D9.1-D9.4 For more details refer to Section 7.2.3 SAM600 Process Bus I/O System Operation Manual...

  • Page 66: Led Indications For All Sam600 Modules

    7.2.3 LED indications for all SAM600 modules The SAM600 modules contain several LEDs to indicate the current operation states. The main SAM600 module indication LEDs are located on the front side (see Figure 22). These 3 LEDs are common for all the three SAM600 module.
  • Page 67 Figure 24: TS side of the optical transceivers with the LEDs D2.1 to D2.4 and D9.1 to D9.4 7.2.3.1 Description of LED HMI functionality On the top-plate of each SAM600 module, there are three status LEDs which have a fixed function and cannot be configured. The function of each LED is as follows: ...
  • Page 68 Section 7 1MRK 511 434-UEN A Technical Data Table 14: SAM600 LED HMI optical transceiver definition Applies to Description SAM600-CT SAM600- SAM600- LED group D2: Optical transceiver information for X101 and X102 TX/RX traffic on X102 Link indication of port X102...

  • Page 69: Appendix A System Log Events

    1MRK 511 434-UEN A System Log Events Appendix A System Log Events SAM600 system events The following Table 15 lists the system events recorded by SAM600 modules. Table 15: SAM600 system events Event name Severity Status Description Required action Application...
  • Page 70 ON / Error log created when the In case of the Information module does not receive on error log: check the SAM600 system bus a connection of all sampled values stream that SAM600 it is configured to merge. modules to the...
  • Page 71 Appendix A 1MRK 511 434-UEN A System Log Events SAM600 security-related events The following Table 16 lists the security related events recorded by SAM600 modules. Table 16: Security-related events Event name Severity Status Description Required action Event buffer Error ON only...

  • Page 73: Appendix B Glossary

    IEC 62439-3 Parallel Redundancy Protocol IEEE 1588 Precision Time Protocol Report Control Block SAM600 Standalone Merging Unit SAM600 Standalone Merging Unit SAMU Substation Communication Description System Configuration Description Language System Configuration Tool Small Form factor Pluggable SAM600 Process Bus I/O System Operation Manual...
  • Page 74 Appendix B 1MRK 511 434-UEN A Glossary SMVID Sample Value Identifier System Specification Tool Sample Value Universal Serial Bus Coordinated Universal Time SAM600 Process Bus I/O System Operation Manual...
  • Page 76 Contact us ABB AB Grid Automation Products SE-721 59 Västerås, Sweden Phone: +46 (0) 21 32 50 00 Fax: +46 (0) 21 14 69 18 www.abb.com/protection-control...

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