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UDC2300 Universal Digital Controller RS422/485 ASCII Communications Option Product Manual Doc. No.: 51-52-25-85 Release: Last Revision Date: 10/00 Sensing and Control...
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While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. This document was prepared using Information Mapping® methodologies and formatting principles.
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The identifying codes are grouped in the same order as they appear in the controller configuration prompts. Contacts World Wide Web The following lists Honeywell’s World Wide Web sites that will be of interest to our customers. Honeywell Organization WWW Address (URL) Corporate http://www.honeywell.com...
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Symbol Definitions The following table lists those symbols that may be used in this document to denote certain conditions. Symbol Definition This DANGER symbol indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. This WARNING symbol indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Read Digital Parameters ................43 Write Operations ..................45 Write Analog Parameters ................46 Write Digital Parameters ................50 SECTION 5 – READ, WRITE AND OVERRIDE PARAMETERS ON UDC2300 PROCESS CONTROLLERS ..............53 Overview ....................53 Reading Control Data – UDC2300 ............. 55 Read Options Status –...
Section 1 – Overview Introduction The communications The RS422/485 Communications Option on the UDC2300 Controller option provides a serial multi-drop link whereby up to 31 UDC controllers connect directly to a host computer. Monitor or slave mode The UDC controller can be placed in monitor or slave by the host computer.
Message Exchange Protocols Configuration Table 1-1 lists the rules and regulations of configuration protocol. protocol Table 1-1 Rules and Regulations for Configuration Protocol Protocol Rule Data Type The configuration protocol permits reading or writing of Transactions data type transactions such as PV, SP, or Output, as well as configuration type transactions such as Tuning, Algorithm selections, etc.
RS422/485 Communications Option can be added in the field by installing communications the proper RS422/485 Printed Wiring Board Assembly. option Part number 51309831-50 1 is required to add the RS422/485 Communication option Printed Wiring Board to the UDC2300 controller. 10/00 RS422/485 ASCII Communications Option Product Manual...
Section 2 – Installation Introduction General The Installation section (Section 2) of the UDC Product Manual contains information and drawings required to mount and wire the controller. Refer to the Controller Product Manual for appropriate information regarding the basic installation requirements. Electrical noise When installing and wiring the controller, follow the practices that protection...
RS232 to RS485 Converters Up to 31 UDC2300 controllers with an RS485 communications option Overview can be connected to your computer by installing a Black Box or Westermo RS232 to RS485 converter between the RS232 port on your computer and the devices on the RS485 link.
Using a Black Box Converter Figure 2-1 shows the wiring diagram and terminal connections for wiring Wiring the Black Box the RS232 to RS485 Black Box converter. converter and the link Follow the procedure in Table 2-2 to wire the Black Box converter. Table 2-3 shows the terminal designation for the devices on the link.
Table 2-3 lists the terminal connections between the Black Box converter Link devices terminal and the devices on the communication link. connections Table 2-3 Terminal Connections for Black Box Converters BLACK BOX UDC2300 RS422/485 ASCII Communications Option Product Manual 10/00...
Using a Westermo Converter Wiring the Westermo Figure 2-2 shows the recommended switch setting for the WESTERMO converter and the link converter. Figure 2-3 shows the wiring diagram and terminal connections for wiring the RS485 Westermo converter. Follow the procedure in Table 2-4 to configure and wire the Westermo converter.
22937 Link devices terminal Table 2-5 shows the terminal connections between the Westermo connections converter and the devices on the communication link. Table 2-5 Terminal Connections for Westermo Converters Westermo UDC2300 Line Connections RS422/485 ASCII Communications Option Product Manual 10/00...
UDC2300 Connections COMMUNICATION MASTER (RTN) SHLD D– D– 120 OHMS Connect shield wires together with Honeywell TO OTHER supplied crimp part number 30755381-001 COMMUNICATION CONTROLLERS Do not run these lines in the same conduit as AC power. D– 120 OHMS ON LAST LEG 21758B.ppt...
Section 3 – Establishing Communications and Testing Preparing the Controller for Communications Introduction Each controller on the RS422/485 Communications link must be configured at the controller level for certain parameters before communications between the Host and the Controller can be accomplished.
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Preparing the Controller for Communications, Continued Parameters, Table 3-1 Communications Parameters, Continued continued Parameter Definition Parity Transmitting each ASCII character requires 8 bits: • 7 bits for the character code • 1 bit (the eighth) for Parity, which may represent either ODD or EVEN parity.
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Preparing the Controller for Communications, Continued Parameters, Table 3-1 Communications Parameters, Continued continued Parameter Definition Shed Setpoint This selection determines what setpoint will be used if the Recall controller is shed from the communications link. • LSP – The controller will use the last local setpoint stored.
Preparing the Controller for Communications, Continued Procedure The procedure in Table 3-2 tells you what keys to press on the controller keyboard, the upper and lower display indications, and the range of settings available to you. to make adjustments to the range of setting or selection. Table 3-2 Controller Procedure for Communication Parameters Step...
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Preparing the Controller for Communications, Continued Procedure, continued Table 3-2 Controller Procedure for Communication Parameters, Continued Step Press Lower Display Upper Display Parameter Description Range of Setting or Selection UNITS Communication Units CS RATIO –20.00 to +20.00 Communications SP Ratio CSP BI –999 to +9999 Communications SP...
Programming Your Computer Introduction To program your computer for communication with the various controllers on the link, you write input and output statements to send and receive ASCII character strings to and from the controller. (See ASCII and Hexadecimal conversion table in Section 7.) You treat the controller like any I/O device.
Message Exchange What is a message Your computer communicates with the UDC controllers using the exchange? RS422/485 link. Each communication takes place as a message exchange: Your computer sends a request message (ASCII characters), and then waits for the resulting response from the controller involved (ASCII characters).
Request Messages What is a request Your computer queries a controller and indicates the communication message? function, or operation, that the controller should perform by sending a request message. Request messages are composed of standard fields, separated by commas. Each field contains a certain kind of information, which you must enter in order to have a valid request message.
Request Messages, Continued Request message Table 3-4 is a list of selections for the request message fields and their field selections definitions. Table 3-4 Request Message Fields Definitions Selection Definition Station Address A two-digit device address – from 01 to 99 – that identifies the specific controller you are addressing.
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Request Messages, Continued Request message Table 3-4 Request Message Fields Definitions, Continued field selections, continued Selection Definition Data Type Field A two-digit number that specifies the format, or data type, of each of the parameters that can be accessed in the UDC controller.
Response Messages What is a response The response message tells your computer the present status of the message? operation initiated by the request message. Response messages are composed of standard fields, separated by commas. Response message Each field contains a certain kind of information. Figure 3-3 indicates the fields response message fields and lists the information that could be returned in each field.
Response Messages, Continued Response message Table 3-5 is a list of the information contained in the response message field Information and their definitions. Table 3-5 Response Message Fields Definitions Type of Definition Information Request Message A two-digit code that indicates whether or not the present Status Code request message was successfully processed.
Status Codes Request message The codes, listed in Table 3-6, indicate whether or not the request message status codes was successfully processed. A suggested recovery procedure is listed for those that indicate an error. Table 3-6 Request Message Status Codes Request Explanation Suggested Recovery...
Status Codes, Continued UDC status codes All the controllers on the link return the UDC Status Codes listed in Table 3-7. A suggested recovery procedure is listed for those that indicate an error. Table 3-7 UDC Status Codes Explanation Example Suggested Recovery Status Code...
Checksum Protocol (for Data Security) Introduction The optional Checksum Protocol is used to increase security on the RS422/485 link. This protocol enables both your computer and your UDC to detect messages that the RS422/485 link has transmitted inaccurately. Thus, this protocol makes the RS422/485 communications link more reliable.
Checksum Protocol (for Data Security), Continued Calculating the Table 3-8 lists the procedure for calculating the checksum. See Figure 3-5 Checksum for an example. Table 3-8 Calculating the Checksum Procedure Step Action Take the binary sum, ignoring carries generated by the most significant bits, of the ASCII code for each of the message’s characters, ignoring parity, up to but not including the CHECKSUM field and the CR and LF characters.
Checksum Protocol (for Data Security), Continued Checksum calculation Figure 3-5 shows an example of the result of a checksum calculation example according to instructions in Table 3-8. Figure 3-5 Example of Checksum Calculation Example 03,4204,E4,18,001,7C CR LF 0011 0000 0011 0011 0110 0011...
Checksum Protocol (for Data Security), Continued Success or failure After receiving a request that uses checksum protocol, the UDC calculates the checksum of the characters received and compares this to the hexadecimal number stated in the checksum field. Depending on whether the checksums agree, the UDC returns either the “success”...
Checksum Protocol (for Data Security), Continued Success response If the checksums agree – and no other problems are encountered – the UDC returns the success response beginning with Request Message Status Code 00. Figure 3-7 indicates this response. Figure 3-7 “Success Response”...
Checksum Protocol (for Data Security), Continued Failure response If the checksums disagree, UDC ignores the request and returns the failure response Request Message Status Code 04. To recover, your computer repeats the operation. Figure 3-8 indicates this response. Figure 3-8 “Failure Response”...
Shed What is Shed? Shed happens when the controller, which has been working in "Slave," reverts to "Stand Alone" mode. Upon receiving a "Slave" message, the controller resets the "SHED TIMER." If this timer expires before the next valid message, the controller goes to stand alone operation. When the host reconnects with a valid message, the response will indicate as 8 at the third digit to indicate a restart after shed.
Loopback Making sure all the Once you have established communications between the UDC2300 UDC2300 controllers controller and your computer and understand the message exchange, it is a are on-line good idea to test communications to all the controllers on the RS422/485 link.
Loopback, Continued Response message Table 3-10 is an example of the Loopback Response Message with or without the checksum. Table 3-10 Example of Loopback Response Message Protocol Message Format With Checksum OOSSMA,123456789ABC,CS CR LF Without Checksum OOSSMA,123456789ABCDE, CR LF Where: OO = UDC Type Error SS =...
3.10 Recovering from Communications Failures What is a lost When your computer sends a request message but doesn’t receive a message? response, a message (either the request or the response) has been lost on the link. As shown in Figure 3-9, problems in your computer, the link, or the controller could cause a message to get lost.
3.10 Recovering from Communications Failures, Continued Timing message The flowchart in Figure 3-10 shows how to time a message exchange so exchanges to detect that you can tell if a message has been lost. (This is only an example, not lost messages the suggested method.) Like all timing routines, this one includes a wait and a read interrupt (in Basic, a PEEK) rather than a standard input...
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3.10 Recovering from Communications Failures, Continued Wait The WAIT is the amount of time that your computer will wait for a response before assuming that a message has been lost. If the response doesn’t appear in the allotted time, your computer should retry the request –...
Section 4 – Read and Write Operations Read Operations Introduction The Read operations (Data Retrieval) allow your computer to read data from any controller on the RS422/485 link. Data retrieval for each operation is accomplished through a message exchange between your computer and the device you are addressing.
Read Analog Parameters Introduction The Analog identifying codes are codes 001 through 125. Each of these codes is read using the Request and Response formats shown in tables 4-1 and 4-2. Request format Table 4-1 lists the request format with or without checksum, for Analog I.D.
Read Analog Parameters, Continued Response format Table 4-2 lists the response format, single or three variables with or without checksum, for Analog I.D. codes 1 through 125. Where: = UDC Type Error (00 = No Error) = UDC Status = Mode (Hex – see "Message Exchange") = Alarm Data (Hex –...
Read Analog Parameters, Continued Example Figure 4-1 is an example of a Read Analog Parameter message exchange; specifically, Read the value of heat gain; Analog I.D. code 001. Figure 4-1 Read Analog Parameter Message Exchange 03 , 0204 , E4 , 18 , 001 , request CR LF...
Read Digital Parameters Introduction The Digital identifying codes are codes 128 through 255. Each of these codes is read using the Request and Response formats shown in Tables 4-3 and 4-4. Request format Table 4-3 lists the request format, with or without checksum, for digital I.D.
Read Digital Parameters, Continued Response format Table 4-4 lists the response format, with or without checksum, for digital I.D. codes 128 through 255. Where: = UDC Type Error (00 = No Error) = UDC Status = Mode (Hex – see "Message Exchange") = Alarm Data (Hex –...
Write Operations Introduction The Write operations allow your computer to write data type transactions such as Overriding the PV, Setpoint, inputs as well as writing configuration data such as Tuning Parameters, Algorithm Selection, Setpoint Ramp Information, etc. to the controller. Transaction state Write transactions can only be performed in the Slave Mode.
Write Analog Parameters Introduction The analog identifying codes are codes 001 through 125. The Write request and response formats are shown in Tables 4-6, 4-7, 4-8, and 4-9. Request format Table 4-6 lists the write request format with or without checksum for Analog I.D.
Write Analog Parameters, Continued “Busy” response If the controller did not process the information, the controller will return a four-digit status code indicating an error in the third and fourth digit. See “Status Codes.” Table 4-7 lists the busy response that can be received, with or without checksum, after a Write request that indicates a good write: Where: = Mode (Hex - see “Message Exchange”)
Write Analog Parameters, Continued “Is Ready” response This is the response to a Ready request. Table 4-9 lists the “Is Ready” response formats, with or without checksum. Where: = UDC Status = Mode (Hex - see “Message Exchange”) = Alarm Data (Hex – see "Message Exchange") = Checksum (two digit hex –...
Write Analog Parameters, Continued Example Figure 4-3 is an example of a Write of an analog parameters message exchange; specifically to change the gain value from 5 to 10; analog I.D. code 001. Figure 4-3 Write Analog Parameter Message Exchange Example request 03 , 0204 , 65 , 18 , 001 ,...
Write Digital Parameters Introduction The digital identifying codes are codes 128 through 225. The Write request and response formats are shown in Tables 4-10, 4-11, 4-12, and 4- Request format Table 4-10 lists the Write request format, with or without checksum, for digital I.D.
Write Digital Parameters, Continued “Busy” response, continued Table 4-11 Busy Response Format Type Format With Checksum OOO2MA, CS, CR LF Without Checksum OOO2MA, CR LF “Ready” request After receiving a “Busy” response, enter a “Ready” request. Table 4-12 lists the “Ready” request format, with or without checksum. Table 4-12 Ready Request Format Type...
Write Digital Parameters, Continued Example Figure 4-4 is an example of a Write of a digital parameter message exchange; specifically, to change the setpoint ramp time to 60 minutes (Code 174). Figure 4-4 Write Digital Parameter Message Exchange Example request 03 , 0204 , 65 , 11 , 174 , 060 , CR LF...
Overview Introduction This section contains information concerning Reading, Writing, and Overriding parameters on the UDC2300 Process Controller. There are two types of parameters: • Data Transfer—these parameters include reading control data, option status, and reading or changing setpoints or output.
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Overview - UDC2300, Continued General information Analog Parameters • Whenever analog parameters 001 through 114 (those that can be changed via communications) are changed, a Write cycle occurs immediately after receipt of the message. Override Parameters • Override analog parameters 120, 123 and 125 (PV, output, computer...
Reading Control Data - UDC2300 Overview You can Read the following control data from the UDC controller. • Input 1 • Input 2 • PV • Internal RV • PV, Setpoint, Output I.D. codes Use the identifying codes listed in Table 5-1 to read the specific items.
Read Options Status - UDC2300 Read Doing a read of I.D. code 185 listed in Table 5-2 will tell you which of the available options are enabled/installed or disabled/not installed. Table 5-2 Option Status Parameter Identifying Format Range or Selection...
Miscellaneous Read Only’s - UDC2300 I.D. codes for Read The identifying codes listed in Table 5-3 represent some information that Only’s are Read only. No Writes allowed. Table 5-3 Miscellaneous Read Only’s Parameter Identifying Format Range or Selection Description Code...
Miscellaneous Read Only’s - UDC2300, Continued Error status Table 5-4 lists the UDC error status codes and their definitions. definitions Table 5-4 Error Status Definitions Code Error Definitions Emergency Manual Indicates that the output of the unit which has been in slave operations, is under manual control, locally.
Setpoints - UDC2300 Overview You can use two separate local setpoints in the UDC Controller. The identifying codes listed Table 5-5 allow you to select which setpoint you want to use and to enter a value in Engineering Units or Percent (whichever is selected at code 161) for that setpoint via communications.
Using a Computer Setpoint (Overriding Controller - UDC2300 Setpoint) Overview You can use a setpoint generated from the computer to override the setpoint being used by the controller. The value generated by the computer will have ratio and bias applied by the controller.
Using a Computer Setpoint (Overriding Controller - UDC2300, Setpoint) Continued Associated Refer to Table 5-8 for the codes to display or change any of the parameters parameters associated with the computer setpoint. Table 5-8 Computer Setpoint Associated Parameters Parameter Code...
PV or Setpoint Override Selections - UDC2300 Overview You can Read the present override status of the PV or setpoint or you can do a Write transaction to cancel the override. I.D. codes Use the Identifying Code in Table 5-9 to Read or Write your selection.
Reading or Changing the Output - UDC2300 Overview You can read the output of a particular UDC controller (Read transaction) or you can change it to suit your needs. (Do a Write transaction.) I.D. codes Use the identifying code in Table 5-10 to monitor (Read) or change (Write the output (in manual only).
If SP Ramp or SP Program is enabled 178 = 1 Program, 178 = 2 Ramp Read Table 5-12 is a table of numbers that could be returned by the UDC2300 controller. When a Read is requested for this I.D. code (250) you can determine which parameters are active from this table.
Local Setpoint/PID Selection/Setpoint Ramp Status - UDC2300, Continued Read, continued Figure 5-2 I.D. Code 250 Indications Tuning Set #2 Selection Local Setpoint #2 Selection Tuning Set #2 Selection Local Setpoint #1 Selection Tuning Set #1 Selection Local Setpoint #2 Selection...
Local Setpoint/PID Selection /Setpoint Ramp Status - UDC2300, Continued Write A write of code 250 lets you change the SP ramp status as well as the local setpoint or tuning set selection. Refer to Table 5-13. Table 5-13 I.D. Code 250 Writes...
Overview Listed on the next pages are the identifying codes for the parameters in the various Setup Groups in the UDC2300 Process Controller. The table below lists the Setup Groups and their table numbers in which they are listed. Most of the parameters are configurable through the hosts. Some are Read Only and are indicated as such and cannot be changed.
5.10 Configuration Parameters - UDC2300, Continued Timer Table 5-14 lists all the I.D. codes and ranges or selections for the function parameters in the Setup Group “TUNING”. Table 5-14 Setup Group – Timer Parameter Identifying Format Range or Selection Description...
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5.10 Configuration Parameters - UDC2300, Continued Parameter Identifying Format Range or Selection Description Code Code Lockout 0 = No Lockout (keyboard only) 1 = Calibration Locked Out Changes to data 2 = Timer, Tuning, SP Ramp, always possible via Accutune or Read/Write...
5.10 Configuration Parameters - UDC2300, Continued SP ramp/rate/program Table 5-16 lists all the I.D. codes and ranges or selections for the function parameters in setup group “SP RAMP/RATE/PROGRAM.” Table 5-16 Setup Group – Setpoint Ramp/Rate Program Parameter Description Identifying Format...
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5.10 Configuration Parameters - UDC2300, Continued Setpoint ramp/rate/program, continued Table 5-16 Setup Group – SP Ramp, Rate, or SP Program, Continued Parameter Description Identifying Format Range or Selection Code Code Segment #3 Ramp Time 99.59 (0-99 Hrs:0-59 Min) 0 to 999...
5.10 Configuration Parameters - UDC2300, Continued Accutune Table 5-17 lists all the I.D. codes and ranges or selections for the function parameters in setup group “ACCUTUNE.” Table 5-17 Setup Group – Adaptive Tune Parameter Identifying Format Range or Selection Description...
5.10 Configuration Parameters - UDC2300, Continued Algorithm Table 5-18 lists all the I.D. codes and ranges or selections for the Function Parameters in setup group “ALGORITHM.” Table 5-18 Setup Group – Algorithm Parameter Identifying Format Range or Selection Description Code...
5.10 Configuration Parameters - UDC2300, Continued Input 1 Table 5-19 lists all the I.D. codes and ranges or selections for the function parameters in setup group “INPUT 1.” Table 5-19 Setup Group – Input 1 Parameter Identifying Format Range or Selection...
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5.10 Configuration Parameters - UDC2300, Continued Input 1, continued Table 5-19 Setup Group – Input 1, Continued Parameter Identifying Format Range or Selection Description Code Code Input 1 Type 1 = B TC 2 = E TC H 3 = E TC L...
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5.10 Configuration Parameters - UDC2300, Continued Input 1, continued Table 5-19 Setup Group – Input 1, Continued Parameter Identifying Format Range or Selection Description Code Code Input 1 Transmitter 0 = B TC Characterization 1 = E TC H 2 = E TC L...
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5.10 Configuration Parameters - UDC2300, Continued Input 1, continued Table 5-19 Setup Group – Input 1, Continued Parameter Identifying Format Range or Selection Description Code Code Display 0 = SP (setpoint) 1 = PRY (PV with label) 2 = PRN (PV without label)
5.10 Configuration Parameters - UDC2300, Continued Input 2 Table 5-20 lists all the I.D. codes and ranges or selections for the function parameters in setup group “INPUT 2.” Table 5-20 Setup Group – Input 2 Parameter Identifying Format Range or Selection...
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5.10 Configuration Parameters - UDC2300, Continued Input 2, continued Table 5-20 Setup Group – Input 2, Continued Parameter Identifying Format Range or Selection Description Code Code Input 2 Low Range –999 to 9999. Engineering Value Units Input 2 Ratio –20.00 to 20.00 Input 2 Bias –999 to 9999.
5.10 Configuration Parameters - UDC2300, Continued Control Table 5-21 lists all the I.D. codes and ranges or selections for the function prompts in setup group “CONTROL.” Table 5-21 Setup Group – Control Parameter Identifying Format Range or Selection Description Code...
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5.10 Configuration Parameters - UDC2300, Continued Control, continued Table 5-21 Setup Group – Control, Continued Parameter Identifying Format Range or Selection Description Code Code Control Output 0 = Direct Action Alarm Direction/Alarm Output energized Outputs 1 = Direct Action Alarm...
5.10 Configuration Parameters - UDC2300, Continued Communications Table 5-22 lists all the I.D. codes and ranges or selections for the function parameters in setup group “COM.” Table 5-22 Setup Group – Communications Parameter Identifying Format Range or Selection Description Code...
5.10 Configuration Parameters - UDC2300, Continued Alarms Tables 5-23 lists all the I.D. codes and ranges or selections for the function parameters in setup group “ALARMS.” Table 5-23 Setup Group – Alarms Parameter Identifying Format Range or Selection Description Code...
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5.10 Configuration Parameters - UDC2300, Continued Alarms, continued Table 5-23 Setup Group – Alarms, Continued Parameter Identifying Format Range or Selection Description Code Code Alarm 2 Setpoint 2 Same as 140 Type Alarm 1 Setpoint 1 0 = Low Alarm...
Section 6 – Operating the Controller with Communications Option Operation Introduction During communications the controller can operate in various modes and the operator can assume manual control of the output. There are various indications of these actions. Monitor mode During “Monitor Mode” the UDC will control normally with operator access allowed at the keyboard.
Section 7 – ASCII Conversion Table Overview Overview Table 7-1 lists the Hex and Decimal designations for all the ASCII Character Codes. Table 7-2 is a Hex, Decimal, and Binary conversion table. Table 7-1 ASCII Character Codes Control Figures Uppercase Lowercase ASCII ASCII...
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Index I, J Alarm Status, 24 Installation, 5 Analog Parameter Request Format, 40 Is Ready response, 48, 51 Analog Parameter Response Format, 41 Keyboard Configuration, 2 Baud Rate, 14 Black Box converter, 7 Black Box Converter, 6 busy response, 19 Link devices terminal connections, 8, 10 Busy response, 47, 50 Local Setpoint/PID Selection/Setpoint Ramp Status, 64...
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Index UDC2300 error status codes, 58 UDC2300 canceling the override, 62 Setpoints, 59 UDC2300 Set Up Group Shed, 13, 33 ACCUTUNE, 72 Shed controller mode and output level, 33 ALARMS, 83 Shed Controller Mode and Output Level, 14 ALGORITHM, 73...
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Sensing and Control Honeywell 11 West Spring Street Freeport, IL 61032 www.honeywell.com/sensing 51-52-25-85A 1000 Printed in USA...