Page 1 Introduction Safety information Description SIPART Installing/mounting Connection Electropneumatic positioners SIPART PS2 with 4 to 20 mA/HART Operating Commissioning Parameter assignment Operating Instructions Functional safety Service and maintenance Diagnostics and troubleshooting Technical data Dimension drawings Spare parts/accessories/ scope of delivery Product documentation and support External position detection Pressure gauge block...
Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 3: Table Of Contents
Table of contents Introduction..............................13 Purpose of this documentation....................13 Scope of documentation ......................13 Document history ........................14 Designated use ........................15 Product compatibility ......................15 Checking the consignment.....................16 Security information .......................16 Transportation and storage ....................17 Notes on warranty ........................17 Safety information............................19 Precondition for use .......................19 Warning symbols on the device .....................19 Laws and directives........................19 Conformity with European directives..................20...
Page 4 Table of contents Installing/mounting............................37 Basic safety instructions......................37 4.1.1 Proper mounting........................39 4.1.1.1 Loss of explosion protection....................39 Mounting to linear actuator.....................40 Mounting to part-turn actuator....................45 Setting and locking the transmission ratio................48 Installing option modules......................51 4.5.1 General information on installing option modules ..............51 4.5.1.1 Opening the standard and intrinsically safe version...............52 4.5.1.2...
Page 5 Table of contents 5.3.2.2 Integrated pneumatic connection ...................91 5.3.3 Pneumatic connection in the flameproof enclosure ...............92 5.3.4 Behavior in case of failure of the electrical auxiliary power and/or the supply pressure PZ ..93 Restrictors ..........................93 Operating..............................95 Operating elements........................95 6.1.1 Display ...........................95 6.1.2 Buttons ...........................96 6.1.3...
Page 6 Table of contents 8.3.3 Overview of advanced diagnostic parameters A to U ............139 Description of parameters ....................143 8.4.1 Initialization parameters 1 to 5 .....................143 8.4.1.1 '1.YFCT' type of actuator......................143 8.4.1.2 '2.YAGL' Rated angle of rotation of feedback ..............145 8.4.1.3 '3.YWAY' Range of stroke....................145 8.4.1.4 '4.INITA' Initialization (automatic)..................146 8.4.1.5...
Page 7 Table of contents Safety Integrity Level (SIL)....................193 Settings ..........................194 Safety characteristics ......................195 Maintenance/check ......................195 Service and maintenance .........................197 10.1 Basic safety instructions.......................197 10.1.1 Maintenance.........................197 10.2 Cleaning ..........................198 10.2.1 Positioners 6DR5..0, 6DR5..3 and 6DR5..5.................198 10.2.2 Positioners 6DR5..1, 6DR5..2 and 6DR5..6.................199 10.3 Maintenance and repair work....................199 10.4 Replace basic electronics ....................200...
Page 8 Table of contents 11.2.4.17 Diagnostic value '18.ZERO - Lower endstop'...............220 11.2.4.18 Diagnostic value '19.OPEN - Upper endstop' ..............221 11.2.4.19 Diagnostic value '20.PAVG - Average value of position'............221 11.2.4.20 Diagnostic value '21.P0 - Potentiometer value of lower endstop (0%)' / '22.P100 - Potentiometer value of upper endstop (100%)' ..............221 11.2.4.21 Diagnostic value '23.IMPUP - Pulse length up' / '24.IMPDN - Pulse length down' .....223...
Page 9 Table of contents Technical data ............................239 12.1 HART operating conditions ....................239 12.2 Pneumatic data ........................239 12.3 Construction .........................240 12.4 Controller..........................242 12.5 Certificates and approvals....................243 12.5.1 Breakdown of the article numbers..................243 12.5.2 Basic unit and optional modules ..................244 12.5.3 Maximal permissible ambient temperature ranges ..............245 12.6 Electrical data........................246 12.7...
Page 10 Table of contents B.2.1 Principle of operation of NCS....................272 B.2.2 Mounting the NCS........................273 B.2.2.1 Mounting on part-turn actuator ....................274 B.2.2.2 Mounting on linear actuator up to 14 mm (0.55 inch)............276 B.2.2.3 Mounting on linear actuator > 14 mm (0.55 inch)..............278 B.2.3 Connecting NCS to Analog Input Module (AIM)..............281 B.2.4...
Page 11 Table of contents F.2.2.2 Electrical connection of 19" slide-in module 4 to 20 mA ............314 F.2.3 Technical specifications of 19" slide-in module 4 to 20 mA ..........316 F.2.4 Dimensional drawing of 19" slide-in module 4 to 20 mA ............318 F.2.5 Scope of delivery of remote control electronics ..............318 Positioner without basic electronics 6DR5910 ..............318 Abbreviations............................321...
Page 12 Table of contents SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 13: Introduction
Introduction Purpose of this documentation These instructions contain all information required to commission and use the device. Read the instructions carefully prior to installation and commissioning. In order to use the device correctly, first review its principle of operation. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it, as well as service and maintenance engineers.
Page 14: Document History
Introduction 1.3 Document history Document history The table shows the most important changes in the documentation compared to the previous edition. Edition Note 11/2019 ● New: Scope of documentation (Page 13) ● In the entire operating instructions: Option modules renamed ●...
Page 15: Designated Use
Introduction 1.5 Product compatibility Edition Note 01/2019 ● Changes for FW 5.02.00, HART device revision 7 ● Ex "nA" (non-sparking equipment) is replaced by Ex "ec" (increased safety) ● Option -Z P01 Extended diagnostics supported by pressure sensors – Parameter assignment: U.\\PRES (Page 188) –...
Page 16: Checking The Consignment
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
Page 17: Transportation And Storage
The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
Page 18 Introduction 1.9 Notes on warranty SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 19: Safety Information
● National Electrical Code (NEC - NFPA 70) (USA) ● Canadian Electrical Code (CEC) (Canada) Further provisions for hazardous area applications are for example: ● IEC 60079-14 (international) ● EN 60079-14 (EU) See also Certificates (http://www.siemens.com/processinstrumentation/certificates) SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 20: Conformity With European Directives
Safety information 2.6 Improper device modifications Conformity with European directives The CE marking on the device shows conformity with the regulations of the following European guidelines: Electromagnetic com‐ Directive of the European Parliament and of the Council on the har‐ patibility EMC monization of the laws of the Member States relating to electromag‐...
Page 21: Improper Modification On Positioner 6Dr5
If you need additional information not covered by these instructions, contact your local Siemens office or company representative. Note Operation under special ambient conditions...
Page 22: Use In Hazardous Areas
Safety information 2.9 Use in hazardous areas Use in hazardous areas Qualified personnel for hazardous area applications Persons who install, connect, commission, operate, and service the device in a hazardous area must have the following specific qualifications: ● They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits, high pressures, aggressive, and hazardous media.
Page 23: Description
Description Function ● The electropneumatic positioner and an actuator form a control loop. The current position of the actuator is recorded by a servo potentiometer and the actual value x is fed back. The setpoint and the actual value are also shown simultaneously on the display. ●...
Page 24 Description 3.2 Structure ① Pressure gauge block, single-acting ② Process valve ③ Yoke / actuator yoke ④ Single-acting positioner in non-flameproof aluminum enclosure ⑤ Actuator Figure 3-1 Positioner attached to a single-acting linear actuator ① Part-turn actuator ② Pressure gauge block, double-acting ③...
Page 25 Description 3.2 Structure ① Single-acting positioner in flameproof aluminum enclosure ② Pressure gauge block, single-acting ③ Yoke / actuator yoke ④ Actuator Figure 3-3 Positioner in flameproof aluminum enclosure attached to linear actuator ① Part-turn actuator ② Double-acting positioner in flameproof aluminum enclosure ③...
Page 26: Nameplate Layout
6 D R 5 0 2 1 - 0 K * 0 2 - 0 A A 0 <SW: x.xx.xx(2)> SIPART PS2 p = 1.4 … 7 bar -Z S10;S11;S12;S13;S14;S15;S16 Iw=4…20mA <HW: x.xx.xx(2)> PROCESS CONTROL Siemens AG, DE-76181 Karlsruhe EQUIPMENT www.siemens.com/sipartps2 Imax=100mA Umax=35VDC MADE IN FRANCE S/N: N1A6101234567 ①...
Page 27: Explanation Of Ex Information
Description 3.2 Structure 3.2.3 Explanation of Ex information Explanation of Ex information Technical data and temperature classes see certificate / operating instructions TÜV 12 ATEX 107540 X / IECEx TUN 12.0028 X / TÜV 11.0287 X TÜV 12 ATEX 107540 X / IECEx TUN 12.0028 X / TÜV 11.0287 X II 2 G Ex ia IIC T4 Gb II 3 G...
Page 28: Device Components
Description 3.3 Device components Device components 3.3.1 Overview of device components Arrowhead means: Turn the device to see the corresponding view ① ⑩ Wiring diagram on module cover Restrictor Y1 for double-acting actuators ② ⑪ Display Exhaust air outlet with a sound absorber ③...
Page 29: Basic Electronics
Description 3.3 Device components ① ⑧ Display Output: Actuating pressure Y2 ② ⑨ Restrictor Y1 Restrictor Y2 ③ ⑩ Output: Actuating pressure Y1 Buttons ④ ⑪ Input: Supply pressure PZ Ground terminal ⑤ ⑫ Safety catch Connecting terminals of option modules ⑥...
Page 30: Mode Of Operation
Description 3.4 Mode of operation ● Buttons ● Terminal strips to connect the option module to the basic electronics Mode of operation Control loop The electropneumatic positioner forms a control loop with the pneumatic actuator: ● The actual value x represents the position of the actuator spindle for linear actuators or the position of the actuator shaft for part-turn actuators.
Page 31 Description 3.4 Mode of operation Figure 3-9 Functional principle of five-point controller Small control deviations do not send control pulses in the zone. This takes place in the so-called adaptive deadband. The deadband adaptation and the continuous adaptation of minimum pulse lengths in "Automatic"...
Page 32: Block Circuit Diagram For Single-Acting Or Double-Acting Actuators
Description 3.4 Mode of operation 3.4.1 Block circuit diagram for single-acting or double-acting actuators ① Basic electronics with microcontroller and input circuit ② Control pad with display and buttons ③ Single-acting or double-acting pneumatic block ④ Analog Output Module (AOM) for positioners ⑤...
Page 33: Mode Of Operation Of The Hart Function
Description 3.4 Mode of operation Note Digital I/O Module (DIO), Inductive Limit Switches (ILS) and Mechanic Limit Switches (MLS) ⑤ ⑥ Digital I/O Module (DIO) , Inductive Limit Switches (ILS) and Mechanic Limit Switches ⑦ (MLS) can only be used alternatively. 3.4.2 Mode of operation of the HART function Note...
Page 34: Simatic Pdm
● displayed ● set ● modified ● saved ● diagnosed ● checked for plausibility ● managed ● simulated Additional information on SIMATIC PDM can be found at www.siemens.com/simatic-pdm (www.siemens.com/simatic-pdm). SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 35 Description 3.4 Mode of operation See also Overview of the assignment of the HART variables (Page 189) SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 36 Description 3.4 Mode of operation SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 37: Installing/Mounting
Installing/mounting Basic safety instructions WARNING High operating force with pneumatic actuators Risk of injury when working on control valves due to the high operating force of the pneumatic actuator. ● Please observe the corresponding safety instructions for the pneumatic actuator in use. WARNING It is possible to damage the cover gasket If the cover gasket is not positioned correctly in the groove of the base plate, it could be...
Page 38 Installing/mounting 4.1 Basic safety instructions CAUTION Unsuitable compressed air Device damage. As a general rule, the positioner must only be operated with dry and clean compressed air. ● Use the customary water separators and filters. An additional dryer is required in extreme cases.
Page 39: Proper Mounting
Installing/mounting 4.1 Basic safety instructions NOTICE Torque with NPT screwed gland Device damage. The maximum torque of the cable gland must not be exceeded. ● To avoid damage to the device, the NPT adapter must be held in place while the NPT gland is screwed into the NPT adapter.
Page 40: Mounting To Linear Actuator
Installing/mounting 4.2 Mounting to linear actuator NOTICE Incorrect mounting The device can be damaged, destroyed, or its functionality impaired through improper mounting. ● Before installing ensure there is no visible damage to the device. ● Make sure that process connectors are clean, and suitable gaskets and glands are used. ●...
Page 41 Installing/mounting 4.2 Mounting to linear actuator "Linear actuator IEC 60534 (3 to 35 mm)" mounting kit 6DR4004-8V and 6DR4004-8L Sr. no. Quantity Name Note ⑧ Hexagon bolt M8x20 DIN 933–A2 ⑨ Hexagon bolt M8x16 DIN 933–A2 ⑩ Spring lock washer A8 - DIN 127–A2 ⑪...
Page 42 Installing/mounting 4.2 Mounting to linear actuator 4. If you use a short lever, the carrier pin is already pre-mounted. If you use the long lever ④ 6DR4004-8L, fasten the carrier pin with the existing parts to the long lever. Figure 4-3 Short lever ④...
Page 43 Installing/mounting 4.2 Mounting to linear actuator ① ⑨ 9. Install the mounting bracket at the rear side of the positioner. Use 2 hexagon bolts ⑩ ⑪ 2 spring lock washers and 2 flat washers for this purpose. Figure 4-5 Installation with mounting bracket Figure 4-6 Installation with mounting bracket, flameproof enclosure 10.Select the row of holes.
Page 44 Installing/mounting 4.2 Mounting to linear actuator ② 12.Tighten the pick-up bracket 13.Fasten the positioner on the yoke. Use the installation parts suitable for the corresponding actuator. Actuator type Required installation compo‐ nents ⑧ Yoke with fin ● Hexagon bolt ⑪ ●...
Page 45: Mounting To Part-Turn Actuator
Installing/mounting 4.3 Mounting to part-turn actuator Note Height adjustment of the positioner When you fasten the positioner on the yoke, the following applies to its height adjustment: 1. Set the height of the positioner in such a way that the horizontal lever position is near the center of the stroke.
Page 46 Installing/mounting 4.3 Mounting to part-turn actuator ⑥ 1. Rest the actuator-specific VDI/VDE 3845 mount on the rear side of the positioner. ⑦ ⑧ Tighten the mount using the hexagon bolts and lock washers ① 2. Push the coupling wheel or the stainless steel coupling up to the endstop on the positioner shaft.
Page 47 Installing/mounting 4.3 Mounting to part-turn actuator ⑫ 4. Place the positioner and the mount on the actuator carefully. One of the two pins of the ① ② coupling wheel must fit in the carrier when you do this. Figure 4-9 Left: Orientation of mount;...
Page 48: Setting And Locking The Transmission Ratio
Installing/mounting 4.4 Setting and locking the transmission ratio Ø35 (1.38) F05-Lkr.-Ø50 (1.97) H = height of shaft butt ① Fixing level of positioner on mount ② Part-turn actuator Figure 4-11 Dimensions of mount in accordance with VDI/VDE 3845 (depends on actuator) See also Preparing part-turn actuators for commissioning (Page 124) Setting and locking the transmission ratio...
Page 49 Installing/mounting 4.4 Setting and locking the transmission ratio When the positioner is mounted and fully operational, set the friction clutch as described in the section Setting the friction clutch (Page 115). NOTICE Wrong registration of the rotary or part-turn movement A different setting of the transmission ratio selector and the gear latch results in a hysteresis in position detection.
Page 50 Installing/mounting 4.4 Setting and locking the transmission ratio Procedure On the right in the graphic the positioner is shown in the flameproof enclosure Ex d with open cover. The procedure is the same for both enclosure versions. ① ④ Wheel for gear latch (yellow) Locking transmission ratio to 90°...
Page 51: Installing Option Modules
Installing/mounting 4.5 Installing option modules See also Opening the device version with "flameproof enclosure" (Page 55) Commissioning (Page 105) Installing option modules 4.5.1 General information on installing option modules WARNING Use in hazardous area Risk of explosion. ● Only use equipment that is approved for use in the intended hazardous area and labeled accordingly.
Page 52: Opening The Standard And Intrinsically Safe Version
Installing/mounting 4.5 Installing option modules 4.5.1.1 Opening the standard and intrinsically safe version Overview screen ① ⑪ Module cover Adapter ② ⑫ Fixing screws module cover Transmission ratio selector ③ ⑬ Fixing screws basic electronics Pneumatic block ④ ⑭ Ribbon cable/connector for fitted potentiom‐ Warning label on the side opposite the eter or fitted Analog Input Module (AIM) nameplate...
Page 53: Closing The Standard And And Intrinsically Safe Version
Installing/mounting 4.5 Installing option modules ⑥ ⑯ Ribbon cable/connector for Analog Output Insulating cover, yellow Module (AOM) ⑦ ⑰ Basic electronics Special screw ⑧ ⑱ Digital I/O Module (DIO) Friction clutch adjustment wheel ⑨ ⑲ Analog Output Module (AOM) Wiring diagram on module cover ⑩...
Page 54 Installing/mounting 4.5 Installing option modules 5. Put on the enclosure cover. 6. Tighten the fixing screws of the enclosure cover. SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 55: Opening The Device Version With "Flameproof Enclosure
Installing/mounting 4.5 Installing option modules 4.5.1.3 Opening the device version with "flameproof enclosure" Overview screen DANGER Risk of explosion Before supplying the positioner with auxiliary power in potentially hazardous areas, ensure the following: ● The installed electronic unit has been approved. ●...
Page 56 Installing/mounting 4.5 Installing option modules ① ⑬ Module cover Pneumatic block ② ⑭ Fixing screws module cover Warning label on the side opposite the nameplate ③ ⑮ Fixing screws basic electronics Screw cap ④ ⑯ Ribbon cable/connector for fitted potentiometer or Position Feedback lever bracket with pin Transmitter ⑤...
Page 57 Installing/mounting 4.5 Installing option modules ⑩ Nameplate Clip ⑪ Adapter Enclosure ⑫ Transmission ratio selector Figure 4-14 Installing the optional modules in the "flameproof enclosure" version Procedure 1. Disconnect the power supply lines or de-energize the power supply lines. 2. Open the safety catch ⑮...
Page 58: Closing The Device Version With "Flameproof Enclosure
Installing/mounting 4.5 Installing option modules 4.5.1.4 Closing the device version with "flameproof enclosure" Procedure ① 1. Now start with the assembly. Place on the module cover . Make sure that the ribbon cable is not trapped. ② 2. Turn the fixing screws counterclockwise until they noticeably engage in the thread pitch.
Page 59: Digital I/O Module (Dio) 6Dr4004-6A / -8A
Installing/mounting 4.5 Installing option modules 4.5.2 Digital I/O Module (DIO) 6DR4004-6A / -8A Function The Digital I/O Module (DIO) triggers fault messages and alarms via three digital outputs. The message function is based on the change in the signal status: ●...
Page 60: Analog Output Module (Aom) 6Dr4004-6J / -8J
Installing/mounting 4.5 Installing option modules The Digital I/O Module (DIO) has the following features: ● Available in two versions – Explosion-proof version for connecting to a switching amplifier in conformity with EN 60947-5-6 – Non-explosion-proof version for connecting to power sources having a maximum of 35 V. ●...
Page 61 Installing/mounting 4.5 Installing option modules Device features Figure 4-16 Analog Output Module (AOM) 6DR4004-6J (Ex) and 6DR4004-8J (non-Ex), schematic representation The Analog Output Module (AOM) is: ● Single channel ● Galvanically isolated from the basic device Requirement A supply source corresponding to the technical specifications (Page 251) of the option module must be available.
Page 62: Inductive Limit Switches (Ils) 6Dr4004 6G / -8G
Installing/mounting 4.5 Installing option modules 4.5.4 Inductive Limit Switches (ILS) 6DR4004 6G / -8G 4.5.4.1 Inductive Limit Switches (ILS) - Mode of operation and equipment features Function If the basic unit requires electrically independent limit messages, the Inductive Limit Switches (ILS) with slotted initiators is used instead of the Digital I/O Module (DIO).
Page 63: Installation Procedure For Inductive Limit Switches (Ils)
Installing/mounting 4.5 Installing option modules 4.5.4.2 Installation procedure for Inductive Limit Switches (ILS) Procedure 1. Open the positioner as described in Opening the standard and intrinsically safe version (Page 52). 2. Remove the ribbon cable from the basic electronics. 3. Tighten the two fixing screws of the basic electronics. Remove the basic electronics. 4.
Page 64: Setting Limits
Installing/mounting 4.5 Installing option modules 14.Close the positioner as described in Closing the standard and and intrinsically safe version (Page 53). 15.Set the limits L1 and L2 as described in Setting limits (Page 64). 4.5.4.3 Setting limits Procedure: Determining the switch status of the slotted initiators You will require a suitable display device to determine the switch status.
Page 65: Mechanic Limit Switches (Mls) 6Dr4004-6K / -8K
Installing/mounting 4.5 Installing option modules 4.5.5 Mechanic Limit Switches (MLS) 6DR4004-6K / -8K 4.5.5.1 Mechanic Limit Switches (MLS) - Mode of operation and equipment features Function Mechanic Limit Switches (MLS) are used to report two limits. These limits are reported using galvanic switching contacts.
Page 66: Installation Procedure For Mechanic Limit Switches (Mls)
Installing/mounting 4.5 Installing option modules 4.5.5.2 Installation procedure for Mechanic Limit Switches (MLS) Procedure 1. Open the positioner as described in Opening the standard and intrinsically safe version (Page 52). 2. Remove the ribbon cable from the basic electronics. 3. Tighten the two fixing screws of the basic electronics. Remove the basic electronics. 4.
Page 67: Setting Limits
Installing/mounting 4.5 Installing option modules 13.Close the positioner as described in Closing the standard and and intrinsically safe version (Page 53). 14.Set the limits L1 and L2 as described in Setting limits (Page 67). 4.5.5.3 Setting limits Procedure: Setting the limits L1 and L2 1.
Page 68: Internal Ncs Module (Incs) 6Dr4004-5L / -5Le
Installing/mounting 4.5 Installing option modules 4.5.6 Internal NCS module (iNCS) 6DR4004-5L / -5LE Function Wear-free, non-contacting position detection Device features ① ④ Internal NCS module 6DR4004-5L. Adjustment wheel for the magnet clamp ② ⑤ Insulating cover, yellow Adjustment wheel for the friction clutch (without function) ③...
Page 69 Installing/mounting 4.5 Installing option modules Procedure 1. Open the positioner as in the description depending on the device version: – Opening the standard and intrinsically safe version (Page 52) – Opening the device version with "flameproof enclosure" (Page 55) 2. Remove the ribbon cable from the basic electronics. 3.
Page 70 Installing/mounting 4.5 Installing option modules Installing the internal NCS module ③ ① 1. Position the ribbon cable ofthe internal NCS module on the top before you slide the internal NCS module into the rack. ① 2. Slide the internal NCS module under the basic electronics into the rack until you hear it click into place.
Page 71: Analog Input Module (Aim) 6Dr4004-6F / -8F
Installing/mounting 4.5 Installing option modules 4.5.7 Analog Input Module (AIM) 6DR4004-6F / -8F Function If you use a Position Transmitter on the positioner, you will need the Analog Input Module (AIM). The Analog Input Module (AIM) forms the interface between Position Transmitter and the basic electronics of the positioner.
Page 72 Installing/mounting 4.5 Installing option modules Procedure ① ⑤ Terminals of the Analog Input Module (AIM) Basic electronics ② ⑥ Yellow wheel for locking the position detection Screw ③ ⑦ Positioner Analog Input Module (AIM) 6DR4004-6F/-8F ④ Ribbon cable connector of fitted potentiometer or ribbon cable connector of Analog Input Mod‐...
Page 73 Installing/mounting 4.5 Installing option modules ④ 11.Insert the ribbon cable connector of the Analog Input Module (AIM) onto the basic electronics of the positioner. 12.Establish all electrical connections between the basic electronics and the option modules. 13.Close the positioner as described in Closing the standard and and intrinsically safe version (Page 53).
Page 74 Installing/mounting 4.5 Installing option modules SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 75: Connection
Connection Basic safety instructions WARNING Lever for position detection Danger of crushing and shearing with mounting kits which use a lever for position detection. During commissioning and ongoing operation, severing or squeezing of limbs could occur as a result of the lever. Risk of injury when working on control valves due to the high operating force of the pneumatic actuator.
Page 76 Connection 5.1 Basic safety instructions NOTICE Ambient temperature too high Damage to cable sheath. ● At an ambient temperature ≥ 60 °C (140 °F), use heat-resistant cables suitable for an ambient temperature at least 20 °C (36 °F) higher. WARNING Improper power supply Risk of explosion in hazardous areas as result of incorrect power supply.
Page 77 Connection 5.1 Basic safety instructions WARNING Connecting device in energized state Risk of explosion in hazardous areas. ● Connect devices in hazardous areas only in a de-energized state. Exceptions: ● Devices having the type of protection "Intrinsic safety Ex i" may also be connected in energized state in hazardous areas.
Page 78 Connection 5.1 Basic safety instructions NOTICE Condensation in the device Damage to device through formation of condensation if the temperature difference between transportation or storage and the mounting location exceeds 20 °C (36 °F). ● Before taking the device into operation, let the device adapt for several hours in the new environment.
Page 79: Electrical Wiring
Connection 5.2 Electrical wiring Shield ① Figure 5-1 Base plate Electrical wiring 5.2.1 Connection diagram for basic electronics ① ④ Non-hazardous area Digital input DI1 ② ⑤ Hazardous area Signal source ③ ⑥ Basic electronics HART communicator nEx = Non-explosion-proof device version Figure 5-2 Device version 2-wire SIPART PS2 with 4 to 20 mA/HART...
Page 80 Connection 5.2 Electrical wiring ① ④ Non-hazardous area Digital input DI1 ② ⑤ Hazardous area Signal source ③ ⑥ Basic electronics HART communicator nEx = Non-explosion-proof device version Figure 5-3 Device version 2-/3-/4-wire, with wiring configuration 2-wire ① ⑤ Non-hazardous area Power source ②...
Page 81 Connection 5.2 Electrical wiring ① ⑤ Non-hazardous area Power source ② ⑥ Hazardous area Signal source ③ ⑦ Basic electronics HART communicator ④ Digital input DI1 nEx = Non-explosion-proof device version Figure 5-5 Device version 2-/3-/4-wire, with connection type 4-wire SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 82: Connection Diagram Split Range
Connection 5.2 Electrical wiring 5.2.2 Connection diagram split range ① ③ ⑥ Non-hazardous area Device 1 Device 2 ② ④ ⑦ Hazardous area Travel range Travel range ⑨ ⑤ ⑧ Signal source Digital input DI1 Digital input DI1 ⑩ Power source ⑪...
Page 83: Option Modules
Connection 5.2 Electrical wiring 5.2.3 Option modules 5.2.3.1 Digital I/O Module (DIO) 6DR4004-6A / -8A ① ⑤ Non-hazardous area Fault message ② ⑥ Hazardous area Limit ③ ⑦ Digital I/O Module (DIO) Switching amplifier ④ ⑧ Digital input DI2 Switching output nEx = Non-explosion-proof device version Figure 5-7 Digital I/O Module (DIO)
Page 84: Analog Output Module (Aom) 6Dr4004-6J / -8J
Connection 5.2 Electrical wiring 5.2.3.2 Analog Output Module (AOM) 6DR4004-6J / -8J ① ④ Non-hazardous area Feed splitter ② ⑤ Hazardous area Power source ③ Analog Output Module (AOM) nEx = Non-explosion-proof device version Figure 5-8 Analog Output Module (AOM) 5.2.3.3 Inductive Limit Switches (ILS) 6DR4004-6G / -8G ①...
Page 85: Mechanical Limit Switches (Mls) 6Dr4004-6K / -8K
Connection 5.2 Electrical wiring 5.2.3.4 Mechanical Limit Switches (MLS) 6DR4004-6K / -8K DANGER Supply with hazardous voltage If you connect the switching contacts of the 6DR4004-8K module to a hazardous voltage, observe the following safety rules: 1. Isolate the device from power. Use a circuit breaker positioned near the device to do this. 2.
Page 86 Connection 5.2 Electrical wiring Procedure ① ② 1. Loosen the screw on the transparent cover ② 2. Pull the transparent cover up to the front end stop. 3. Tighten every cable in the corresponding terminal. ② 4. Slide the transparent cover up to the end stop of the basic electronics.
Page 87: Analog Input Module (Aim) 6Dr4004-6F / -8F
Connection 5.2 Electrical wiring 5.2.3.5 Analog Input Module (AIM) 6DR4004-6F / -8F Procedure 1. Connect the external position detection as follows. ① Connection of terminal Vcc is only needed for 6DR4004-2ES, -3ES and -4ES. 2. If potentiometers or external signal sources are used, configure the switch blocks in accordance with the following table: Measuring range Switch block 1...
Page 88: Optional Version M12 Device Plug
Connection 5.2 Electrical wiring See also '1.YFCT' type of actuator (Page 143) 5.2.4 Optional version M12 device plug This section describes which terminal of the devices and option modules listed below is connected with the respective pole of the M12 connector. Note Technical specifications Observe the specifications for the electrical data in the certificate and/or in section "Technical...
Page 89: In The Basic Unit With Analog Output Module (Aom) 6Dr4004-6J/-8J (-Z D53)
Connection 5.2 Electrical wiring 5.2.4.2 In the basic unit with Analog Output Module (AOM) 6DR4004-6J/-8J (-Z D53) You have a positioner with order suffix -Z order code D53. In this version of the positioner, the current output of Analog Output Module (AOM) is electrically connected to the M12 connector. Table 5-2 Assignment diagram Current output terminal...
Page 90: In The Basic Unit With Inductive Limit Switches (Ils) 6Dr4004-6G/-8G (-Z D56)
Connection 5.3 Pneumatic connection 5.2.4.5 In the basic unit with Inductive Limit Switches (ILS) 6DR4004-6G/-8G (-Z D56) You have a positioner with order suffix -Z order code D56. In this version of the positioner, the digital outputs A1 and A2 of the Inductive Limit Switches (ILS) are electrically connected to the M12 device plug.
Page 91: Pneumatic Connection In Non-Flameproof Enclosure
Connection 5.3 Pneumatic connection Note Leakage Besides continuous air consumption, a leakage can cause the positioner to try to compensate the position deviation. This will result in premature wear in the entire control device. ● Check offline for leakage using the "11.LEAK" diagnostic parameter. ●...
Page 92: Pneumatic Connection In The Flameproof Enclosure
Connection 5.3 Pneumatic connection These connections are sealed with screws when the device is delivered. The exhaust air outlet is corrosion-resistant for the blanketing of the pick-up room and the spring chamber with dry instrument air. ① Actuating pressure Y1 ②...
Page 93: Behavior In Case Of Failure Of The Electrical Auxiliary Power And/Or The Supply Pressure Pz
Connection 5.4 Restrictors 5.3.4 Behavior in case of failure of the electrical auxiliary power and/or the supply pressure PZ Overview CAUTION Note the following before working on the control valve Note that, before working on the control valve, you must first move it to the safety position. Make sure that the process valve has reached the safety position.
Page 94 Connection 5.4 Restrictors ● In order to set the restrictors, we recommend closing them and then opening slowly. ● In case of double-acting valves, ensure that both restrictors have approximately the same setting. ① Restrictor Y1 ② Restrictor Y2, only in the version for double-acting actuators *) ③...
Page 95: Operating
Operating Operating elements 6.1.1 Display Introduction Note Repetition rate display When operated in temperature ranges below -10°C, the liquid crystal display of the positioner becomes sluggish and the repetition rate display reduces considerably. The display has two lines. These two lines are segmented differently. Each element in the upper line has 7 segments, whereas that in the lower line has 14 segments.
Page 96: Buttons
Operating 6.1 Operating elements Operating mode Representation in the display Pos. Legend ① Manual mode (MAN) Position [%] ② Setpoint [%] ③ Fault message ① Automatic (AUT) Position [%] ② Setpoint [%] ③ Fault message ① Diagnostics Diagnostics value ② Diagnostics name ③...
Page 97: Firmware Version
Operating 6.1 Operating elements ● You can use three buttons to operate the positioner. ● The function of the buttons depends on the mode selected. ● In a positioner with a flameproof enclosure, the buttons are protected by a cover. The button cover can be opened after unlatching the locking screw.
Page 98: Operating Modes
Operating 6.2 Operating modes Operating modes 6.2.1 Overview of operating modes You have five operating modes at your disposal to operate the positioner: 1. P-manual mode (as-delivered condition) 2. Configuration and initialization mode 3. Manual mode (MAN) 4. Automatic (AUT) 5.
Page 99: Overview Of Configuration
Operating 6.2 Operating modes See also Display (Page 95) 6.2.3 Overview of configuration The following picture illustrates the handling of operating modes such as "Configuration" and "Initialization mode": Figure 6-4 Overview of the "Configuration" operating mode 6.2.4 Description of operating modes P manual mode Note Delivery state...
Page 100 Operating 6.2 Operating modes Configuration and initialization To get to the "Configuration" mode, press the button for at least 5 seconds. You can use the "Configuration" mode to adjust the positioner individually as per your actuator and start commissioning or initialization. The positioner reports the "Configuration"...
Page 101: Optimization Of Controller Data
Operating 6.2 Operating modes Press the three buttons of the positioner at the same time for at least 2 seconds. Current operating data can be called and displayed in this mode, e.g.: ● Number of total strokes ● Number of changes in direction ●...
Page 102 Operating 6.2 Operating modes 3. Press the three buttons of the positioner at the same time for at least 2 seconds. 4. Activate the setting function. Press the button for at least 5 seconds. The modified diagnostics values are effective immediately. The effects on the controller results can then be tested.
Page 103 Operating 6.2 Operating modes Diagnostics parameters '47.PRUP' Prediction UP / '48.PRDN' Prediction DOWN These diagnostics parameters act as attenuation factors and are used to set the control dynamics. Changes in the diagnostics values have the following results: ● Small values result in quick adjustments with overshoots. ●...
Page 104 Operating 6.2 Operating modes SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 105: Commissioning
Commissioning Basic safety instructions WARNING Lever for position detection Danger of crushing and shearing with mounting kits which use a lever for position detection. During commissioning and ongoing operation, severing or squeezing of limbs could occur as a result of the lever. Risk of injury when working on control valves due to the high operating force of the pneumatic actuator.
Page 106 Commissioning 7.1 Basic safety instructions WARNING Loss of explosion protection Risk of explosion in hazardous areas if the device is open or not properly closed. ● Close the device as described in Installing/mounting (Page 37). WARNING Opening device in energized state Risk of explosion in hazardous areas ●...
Page 107: Overview
Commissioning 7.2 Overview When operating the positioner with natural gas, you must follow and adhere to the following safety notes: WARNING Operation with natural gas 1. Only positioners and option modules which are connected to power supplies with type of protection "Intrinsic safety, protection level [ia]"...
Page 108 Commissioning 7.2 Overview Types of initialization You can initialize the positioner as follows: ● Automatic initialization: during automatic initialization, the positioner determines the following one after the other: – The direction of action – The actuator travel and angle of rotation –...
Page 109: Sequence Of Automatic Initialization
Commissioning 7.3 Sequence of automatic initialization Sequence of automatic initialization Overview The automatic initialization takes place in the following phases: Automatic initialization phase Description Start RUN 1 Establishing the direction of action. RUN 2 Checking the actuator travel and trimming the lower and upper endstops.
Page 110: Run 1 Sequence
Commissioning 7.4 RUN 1 sequence RUN 1 sequence This structured chart describes the process to establish the direction of action. SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 111: Run 2 Sequence With Linear Actuators
Commissioning 7.5 RUN 2 sequence with linear actuators RUN 2 sequence with linear actuators This structured chart describes the process to determine the actuator travel checks. It also contains information about the sequence for trimming the lower and upper endstops. SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 112: Run 2 Sequence With Part-Turn Actuators
Commissioning 7.6 RUN 2 sequence with part-turn actuators RUN 2 sequence with part-turn actuators This structured chart describes the sequence for checking the actuator travel. It also contains information about the sequence for trimming the lower and upper endstops. SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 113: Run 3 To 5 Sequence
Commissioning 7.7 RUN 3 to 5 sequence RUN 3 to 5 sequence This structured chart describes: ● Establishing and displaying the travel time/leakage in RUN 3 ● Minimization of controller increments in RUN 4 ● Optimization of the transient response in RUN 5 SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 114 Commissioning 7.7 RUN 3 to 5 sequence SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 115: Setting The Friction Clutch
Commissioning 7.8 Setting the friction clutch Setting the friction clutch Introduction It has a friction clutch and a switchable gear (Page 48) so that the positioner can be used with different mechanical part-turn and linear actuators. Use the friction clutch to adjust the position detection area.
Page 116 Commissioning 7.8 Setting the friction clutch Procedure In non-flameproof enclosure In flameproof enclosure Ex d 1. Adjust the working area to your application by turning the 1. Adjust the working range by slightly turning the adjust‐ ① ① adjustment wheel of the friction clutch ment wheel of the friction clutch over the hole with a pin.
Page 117: Purge Air Switching
Commissioning 7.10 Commissioning linear actuators Purge air switching When the enclosure is open, the purge air switch above the pneumatic terminal strip on the valve block can be accessed. ● In the IN position, the enclosure is flushed from inside with a small volume of clean and dry instrument air.
Page 118 Commissioning 7.10 Commissioning linear actuators Connecting the positioner 1. Connect a suitable power supply. The positioner is now in "P manual mode". The current potentiometer voltage (P) in percent is shown in the upper line of the display, e.g.: 'P37.5', and 'NOINI' flashes in the bottom line: 2.
Page 119: Automatic Initialization Of Linear Actuators
Commissioning 7.10 Commissioning linear actuators 7.10.2 Automatic initialization of linear actuators Requirements The following conditions must be fulfilled before activating the automatic initialization: 1. The actuator spindle can be moved completely. 2. The actuator spindle is at a central position after travel. Initializing the linear actuator automatically Note Interrupting initialization...
Page 120 Commissioning 7.10 Commissioning linear actuators 4. Set the "3.YWAY" parameter to determine the total stroke in mm. The setting of parameter 3 is optional. The display shows the determined total stroke at the end of the initialization phase. – Press the button if you do not require any information about the total stroke in mm.
Page 121: Manual Initialization Of Linear Actuators
Commissioning 7.10 Commissioning linear actuators 7.10.3 Manual initialization of linear actuators You can use this function to initialize the positioner without needing to move the actuator to the lower and upper endstops. The lower and upper endstops of the actuator travel are set manually.
Page 122 Commissioning 7.10 Commissioning linear actuators 4. Set the "3.YWAY" parameter to determine the total stroke in mm. The setting of the "3.YWAY" parameter is optional. The display shows the determined total stroke only at the end of the initialization phase. –...
Page 123 Commissioning 7.10 Commissioning linear actuators 9. Press the button. The current position of the actuator is applied. The display shows the following: Note Fault message "RANGE" The selected end position is beyond the permissible measuring range if the "RANGE" message is output on the display. Correct the settings as follows: 1.
Page 124: Commissioning Part-Turn Actuators
Commissioning 7.11 Commissioning part-turn actuators 7.11 Commissioning part-turn actuators 7.11.1 Preparing part-turn actuators for commissioning Note Setting of the adjustment angle The usual adjustment angle for part-turn actuators is 90°. ● Set the transmission ratio selector in the positioner to 90°. Condition The following conditions must be fulfilled before activating the initialization: 1.
Page 125: Automatic Initialization Of Part-Turn Actuators
Commissioning 7.11 Commissioning part-turn actuators 7.11.2 Automatic initialization of part-turn actuators Requirement The following conditions must be fulfilled before activating the automatic initialization: 1. The travel range of the actuator can be passed through completely. 2. The actuator shaft is at a central position. Initializing the part-turn actuator automatically Note Interrupting initialization...
Page 126: Manual Initialization Of Part-Turn Actuators
Commissioning 7.11 Commissioning part-turn actuators 4. Call the "4.INITA" parameter. To do this, briefly press the button. The display shows the following: 5. Start the initialization process. To do this, press the button for at least 5 seconds until the display shows the following: The positioner runs through five initialization steps during the automatic initialization process.
Page 127 Commissioning 7.11 Commissioning part-turn actuators Conditions The following conditions must be fulfilled before activating manual initialization: 1. The positioner has been prepared for using on part-turn actuators. 2. The actuator can be moved completely. 3. The displayed potentiometer position is within the permissible range between "P5.0" and "P95.0".
Page 128 Commissioning 7.11 Commissioning part-turn actuators 6. The current potentiometer position is output on the display after 5 seconds: 7. Determine the lower endstop of the actuator. 8. Move the actuator to the desired position using the button. 9. Press the button.
Page 129: Canceling Initialization
Commissioning 7.13 Device replacement 7.12 Canceling initialization 1. Press the button. – Canceling automatic initialization: the display shows "INITA". – Canceling manual initialization: the display shows "INITM". The positioner is in the "Configuration" mode. 2. Exit the "Configuration" mode. To do this, press the button for at least 5 seconds.
Page 130 Commissioning 7.13 Device replacement 3. Fix the actuator at its current position mechanically or pneumatically. Use the locking function of your mounting kit, if available. 4. Determine the actual position value. To do this, read the actual position value from the display of the previous positioner.
Page 131 Commissioning 7.13 Device replacement See also Sequence of automatic initialization (Page 109) Automatic initialization of linear actuators (Page 119) Automatic initialization of part-turn actuators (Page 125) Manual initialization of linear actuators (Page 121) Manual initialization of part-turn actuators (Page 126) SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 132 Commissioning 7.13 Device replacement SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 133: Parameter Assignment
Parameter assignment Introduction to parameter assignment section A positioner is responsible for controlling a valve and for monitoring the status of a valve. The parameters described in this section are used to optimally adapt the positioner to the valve and its application.
Page 134: Configuration Schematic For Parameter Operating Principle
Parameter assignment 8.2 Configuration schematic for parameter operating principle Configuration schematic for parameter operating principle Figure 8-1 Configuration block schematic SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 135: Tabular Overview Of The Parameters
Parameter assignment 8.3 Tabular overview of the parameters Tabular overview of the parameters 8.3.1 Overview of initialization parameters 1 to 5 Introduction Parameters 1 to 5 are the same for all versions of the positioner. These parameters are used to adjust the positioner to the actuator. Normally, setting these parameters is sufficient to be able to operate the positioner on an actuator.
Page 136: Overview Of Application Parameters 6 To 52
Parameter assignment 8.3 Tabular overview of the parameters Set the transmission ratio selector accordingly. Parameter only appears with "WAY", "-WAY", "ncSLL", and "-ncLL" If used, the value on the actuator must correspond to the set range of stroke on the lever arm. Carrier must be set to the value of the actuator travel or, if this value is not scaled, to the next larger scale value.
Page 137 Parameter assignment 8.3 Tabular overview of the parameters Parameter Function Parameter values Unit 12.SFCT Setpoint function Linear Equal percentage 1 : 25 1 - 25 1 : 33 1 - 33 1 : 50 1 - 50 Inverse equal percent‐ 25 : 1 n1 - 25 33 : 1...
Page 138 Parameter assignment 8.3 Tabular overview of the parameters Parameter Function Parameter values Unit 42.BIN1 Digital input function DI1 NO contact NC contact None Message only Block configuration bLoc1 Block configuring and manual bLoc2 operation Move process valve to YE po‐ sition Move process valve to YA po‐...
Page 139: Overview Of Advanced Diagnostic Parameters A To U
Parameter assignment 8.3 Tabular overview of the parameters Parameter Function Parameter values Unit 50.PRST Preset Reset all parameters which can be reset by 'Init', 'PArA' and 'diAg'. Reset initialization parame‐ Init ters '1.YFCT' to '5.INITM'. Reset parameters '6.SCUR' to PArA '49.
Page 140 Parameter assignment 8.3 Tabular overview of the parameters Note Display Parameters A to U and their sub-parameters are only displayed when the extended diagnostics has been activated in parameter "52.XDIAG (Page 162)" with setting "On1", "On2" or "On3". Overview parameter A Parameter Function Parameter values...
Page 141 Parameter assignment 8.3 Tabular overview of the parameters Overview parameter d Parameter Function Parameter values Unit d. STIC Monitoring of stiction (slipstick) with the following parameters: d1.LIMIT Limit 0.1 ... 1.0 ... 100.0 d2.FACT1 Factor 1 0.1 ... 2.0 ... 100.0 d3.FACT2 Factor 2 0.1 ...
Page 142 Parameter assignment 8.3 Tabular overview of the parameters Overview parameter J Parameter Function Parameter values Unit J. TMAX Monitoring of upper limit temperature with the following parameters: J1.TUNIT Temperature unit °C °F °C/°F J2.LEVL1 Threshold 1 -40 ... 75 ... 90 -40 ...
Page 143: Description Of Parameters
Parameter assignment 8.4 Description of parameters Overview parameter U Parameter Function Parameter values Unit U. PRES Activate pressure monitoring U1.PUNIT Pressure unit bar / psi / MPa U2.PZLIM Low limit of the supply pressure (PZLIM) 1.4 ...7.0 20.30 ... 101.52 0.140 ...
Page 144 Parameter assignment 8.4 Description of parameters ● FWAY/-FWAY: Use this setting. – For a linear actuator with a carrier pin mounted on the ac‐ tuator spindle – In conjunction with devices which use an internal potentiom‐ eter ● LWAY/-LWAY: Use this setting for an external linear potenti‐ ometer on a linear actuator (e.g.
Page 145: Yagl' Rated Angle Of Rotation Of Feedback
Parameter assignment 8.4 Description of parameters ● WAY/-WAY: The positioner compensates the non-linearity. The non-linearity is caused by the transformation of the linear move‐ ment of the linear actuator into the rotary movement of the po‐ sitioner shaft. For correct compensation, follow the instructions in section "Preparing linear actuators for commissioning (Page 117)".
Page 146: Inita' Initialization (Automatic)
Parameter assignment 8.4 Description of parameters Purpose: Use this parameter to display the determined stroke value in mm when initialization of a linear actuator has been completed. If you select the 'OFF' setting, the real stroke is not displayed after initialization.
Page 147: Application Parameters 6 To 52
Parameter assignment 8.4 Description of parameters 8.4.2 Application parameters 6 to 52 8.4.2.1 '6.SCUR' Current range of setpoint Requirement: ● You have a positioner in the 2-wire, 3-wire, 4-wire version. ● Positioner is connected in accordance with the connection graphics for 2/3/4-wire systems shown in section "Electrical wir‐ ing (Page 79)".
Page 148: Tsup' Setpoint Ramp Up / '11.Tsdo' Setpoint Ramp Down
Parameter assignment 8.4 Description of parameters Figure 8-2 Example: Split-range operation with 2 positioners 8.4.2.4 '10.TSUP' Setpoint ramp UP / '11.TSDO' Setpoint ramp DOWN Possible settings: With "TSUP" With "TSDO" ● Auto ● 0 ... 400 ● 0 ... 400 Purpose: The setpoint ramp is effective in "Automatic"...
Page 149: Sfct' Setpoint Function
Parameter assignment 8.4 Description of parameters 8.4.2.5 '12.SFCT' Setpoint function Possible settings: ● Lin ● 1 - 25 ● 1 - 33 ● 1 - 50 ● n1 - 25 ● n1 - 33 ● n1 - 50 ● FrEE Purpose: This parameter is used to linearize nonlinear process valve char‐...
Page 150: Deba' Deadband Of Closed-Loop Controller
Parameter assignment 8.4 Description of parameters Setpoint characteristic curves, standardization of manipulated variables, and tight closing function Input of the setpoint turning points is only possible if the "'12.SFCT' Setpoint function (Page 149)" parameter is set to "FrEE". You can only enter one monotone rising characteristic curve and two consecutive interpolation points must differ by at least 0.2%.
Page 151: Ya' Start Of Manipulated Variable Limit / '36.Ye' End Of Manipulated Variable Limit
Parameter assignment 8.4 Description of parameters 8.4.2.8 '35.YA' Start of manipulated variable limit / '36.YE' End of manipulated variable limit Setting range: 0.0 ... 100.0 Purpose: These parameters are used to limit the mechanical actuator travel from stop to stop to the configured values. The value is given in percent.
Page 152 Parameter assignment 8.4 Description of parameters The FLoW scale is the standardization from 0% to 100% in the range between the 'YA' and 'YE' parameters. Over this range, the setpoint w is also always 0% to 100%. This results in a more or less flow-proportional display and position feedback.
Page 153: Ydir' Direction Of Manipulated Variable For Display And Position Feedback
Parameter assignment 8.4 Description of parameters See also '39.YCLS' Tight closing/fast closing with manipulated variable (Page 153) 8.4.2.10 '38.YDIR' Direction of manipulated variable for display and position feedback Possible settings: ● riSE ● FALL Purpose: This parameter is used to set the direction of action of the display and the position feedback.
Page 154: Ycdo' Value For Tight Closing/Fast Closing Down
Parameter assignment 8.4 Description of parameters See the figure in the description of the '37.YNRM' Standardization of manipulated variable (Page 151) parameter and the figure in the description of the '13.SL0' ... '33.SL20' Setpoint turning point (Page 149) parameters. Note Activated tight closing/fast closing function If the function is activated, then the monitoring of control deviation is turned off in the respective overflow direction for the ''49.\\LIM' Response threshold of fault message 'Control deviation'...
Page 155: Bin1' / '43.Bin2' Digital Input Function
Parameter assignment 8.4 Description of parameters Note The value in the 'YCDO' parameter is always smaller than that in 'YCUP'. The tight closing/fast closing function has a fixed hysteresis of 1%. The 'YCUP' parameter is relative to the mechanical stops. The 'YCUP' is independent of the values set in the '7.SDIR' Setpoint direction (Page 147) and '38.YDIR' Direction of manipulated variable for display and position feedback (Page 153) parameters.
Page 156: Afct' Alarm Function
Parameter assignment 8.4 Description of parameters ● BIN1 or BIN2 = Contact uP or doWn closes or Contact -uP or -doWn opens If the digital input is activated, the actuator uses the value de‐ fined by the "'35.YA' Start of manipulated variable limit / '36.YE' End of manipulated variable limit (Page 151)"...
Page 157 Parameter assignment 8.4 Description of parameters Direction of action and hysteresis Digital I/O Module (DIO) Examples A1 = 48 AFCT = MIN / MAX A2 = 52 Way =45 Active Way =50 Way =55 Active A1 = 48 AFCT = -MIN / -MAX A2 = 52 Way =45 Active...
Page 158: A1' / '46.A2' Response Threshold Of Alarm
Parameter assignment 8.4 Description of parameters 8.4.2.16 '45.A1' / '46.A2' Response threshold of alarm Adjustment range: 0.0 ... 100.0 Purpose: These parameters are used to specify when an alarm should be displayed. The response thresholds of the alarms (in percent) refer to the MPOS scale in the '37.YNRM' Standardization of manipu‐...
Page 159: Tim' Monitoring Period For Setting Of Fault Message 'Control Deviation
Parameter assignment 8.4 Description of parameters 8.4.2.18 '48.\\TIM' Monitoring period for setting of fault message 'Control deviation' Possible settings: ● Auto ● 0 ... 100 Purpose: The 'TIM' parameter is used to set the time in seconds within which the positioner must have reached the regulated condition. The cor‐ responding response threshold is specified in the parameter.
Page 160: Prst' Preset
Parameter assignment 8.4 Description of parameters 8.4.2.20 '50.PRST' Preset Possible settings: ● ALL ● Init ● PArA ● diAg Purpose: Use this parameter to restore the factory settings for most parame‐ ters. The following parameter groups are available: ● ALL: Reset all parameters together which can be reset by 'Init', 'PArA' and 'diAg'.
Page 161 Parameter assignment 8.4 Description of parameters Purpose: Start the function by pressing the button for at least 5 seconds. The display shows 'WAit' during these 5 seconds. Set the desired function after 5 seconds. Setting for a standard pneumatic block If you order a positioner for Fail in Place applications, it is then equipped with a special pneumatic block.
Page 162: Xdiag' Activating For Extended Diagnostics
Parameter assignment 8.4 Description of parameters 8.4.2.22 '52.XDIAG' Activating for extended diagnostics Use this parameter to activate the extended diagnostics functions and simultaneously the online diagnostics. You also define which maintenance level is to be signaled. Maintenance levels in the order of increasing importance are maintenance required, maintenance demanded, maintenance alarm.
Page 163: Advanced Diagnostic Parameters A To U
Parameter assignment 8.4 Description of parameters Figure 8-7 Display of a threshold 2 error message with two columns (maintenance demanded) Figure 8-8 Display of a threshold 3 error message with three columns (maintenance alarm) The factory setting is 'OFF'. 8.4.3 Advanced diagnostic parameters A to U 8.4.3.1 Partial stroke test 'A.\\PST'...
Page 164 Parameter assignment 8.4 Description of parameters A1.STPOS - Start position Setting range: 0.0 ... 100.0 Purpose: Use this sub-parameter to define the start position of the partial stroke test in percent. Set the start position in a range from "0.0" to "100.0".
Page 165 Parameter assignment 8.4 Description of parameters Formula (uP): Upper target position = Start position (A1.STPOS) ± Start tolerance (A2.STTOL) + Stroke height (A3.STRKH) do: Actuator only moves downward ● The actuator moves from its start position to the lower target position.
Page 166 Parameter assignment 8.4 Description of parameters A7.FLBH - Response after failed partial stroke test Setting options: ● Auto ● HOLd ● AirIn ● AirOu Purpose: Assign how the positioner is to respond if a partial stroke test fails. Note: A Partial Stroke Test fails if the limit threshold assigned in "Factor 3 (AC.FACT3)"...
Page 167 Parameter assignment 8.4 Description of parameters ● FdIni: If the starting position cannot be approached or the stroke target cannot be achieved, "FdIni" is displayed. "FdIni" stands for "failed PST initialization". ● rEAL: Set the sub-parameters "A1.STPOS" to "A5.RPMD" ac‐ cording to your requirements.
Page 168: Monitoring Of Dynamic Control Valve Behavior 'B.\\Devi
Parameter assignment 8.4 Description of parameters AC.FACT3 - Factor 3 Setting range: 0.1 ... 100.0 Purpose: Use this sub-parameter to assign the factor to form threshold 3. Set the factor in a range from "0.1" to "100.0". The threshold is the product of the reference stroke time and "AC.FACT3".
Page 169 Parameter assignment 8.4 Description of parameters If the time constant is inadequate, the setting of 'b1.TIM' can be changed manually. Set the time constant in a range from '1' to '400'. In this case: ● Setting '1' indicates a very weak attenuation. ●...
Page 170: Monitoring/Compensation Of Pneumatic Leakage 'C.\\Leak
Parameter assignment 8.4 Description of parameters b5.FACT3 - Factor 3 Adjustment range: 0.1 ... 100.0 Purpose: Use this sub-parameter to set the factor for formation of threshold 1. Set the factor in a range from '0.1' to '100.0'. The threshold is the product of 'b2.LIMIT' and 'b5.FACT3'.
Page 171 Parameter assignment 8.4 Description of parameters Condition: The '52.XDIAG' Activating for extended diagnostics (Page 162) pa‐ rameter is set to 'On1', 'On2' or 'On3'. Operating mode 'Automatic' (AUT) is set for the leakage compen‐ sation. Possible settings: ● OFF ● On Purpose: This parameter is used to activate leak monitoring and leakage compensation.
Page 172 Parameter assignment 8.4 Description of parameters To optimize the sensitivity of the monitoring of the pneumatic leak‐ age to your specific application, follow these steps: 1. After initializing the positioner automatically, use a calibration device to initiate a ramp movement. 2.
Page 173: Monitoring Of Stiction (Slipstick) 'D.\\Stic
Parameter assignment 8.4 Description of parameters C4.FACT3 - Factor 3 Adjustment range: 0.1 ... 100.0 Purpose: Use this sub-parameter to set the factor for formation of threshold 3. Set the factor in a range from '0.1' to '100.0'. The threshold is the product of 'C1.LIMIT' and 'C4.FACT3'.
Page 174 Parameter assignment 8.4 Description of parameters d1.LIMIT - limit for slipstick detection Setting range: 0.1 ... 100.0 Purpose: Use this sub-parameter to set the base limit for slipstick detection in percent. Set the base limit in a range from '0.1' to '100.0'. Factory setting: d2.FACT1 - Factor 1 Setting range:...
Page 175: Monitoring Of Deadband 'E.\\Deba
Parameter assignment 8.4 Description of parameters 8.4.3.5 Monitoring of deadband 'E.\\DEBA' E. DEBA - Monitoring of deadband Requirement: The '52.XDIAG' Activating for extended diagnostics (Page 162) pa‐ rameter is set to 'On'. The '34.DEBA' Deadband of closed-loop controller (Page 150) pa‐ rameter is set to 'Auto'.
Page 176: Monitoring Of Lower Endstop 'F.\\Zero
Parameter assignment 8.4 Description of parameters 8.4.3.6 Monitoring of lower endstop 'F.\\ZERO' F. ZERO - Monitoring of lower endstop Note Fault detection Monitoring of lower endstop not only responds to faults in the valve. If the limit thresholds of the lower endstop are exceeded due to misalignment of the position feedback, the misalignment also triggers a diagnostics message.
Page 177: Monitoring The Upper Endstop 'G.\\Open
Parameter assignment 8.4 Description of parameters F2.LEVL2 - threshold 2 Adjustment range: 0.1 ... 10.0 Purpose: Use this sub-parameter to set threshold 2 for the lower endstop in percent. Set the threshold in a range from '0.1' to '10.0'. The positioner triggers a threshold 2 message if the difference be‐ tween the lower endstop and the initialization value undershoots threshold 2.
Page 178 Parameter assignment 8.4 Description of parameters Purpose: Use this parameter to activate continuous monitoring of the upper endstop. Monitoring is always carried out if the '39.YCLS' Tight closing/fast closing with manipulated variable (Page 153) parame‐ ter is set to one of the following values: 'uP', 'uP do', 'Fu', 'Fu Fd', 'uP Fd', 'Fu do' It checks whether the upper endstop has changed compared to its value during initialization.
Page 179: Monitoring The Lower Limit Temperature 'H.\\Tmin
Parameter assignment 8.4 Description of parameters G3.LEVL3 - threshold 3 Adjustment range: 0.1 ... 10.0 Purpose: Use this sub-parameter to set threshold 3 for the upper endstop in percent. Set the threshold in a range from '0.1' to '10.0'. The positioner triggers a threshold 3 message if the difference be‐ tween the upper endstop and the initialization value exceeds thresh‐...
Page 180 Parameter assignment 8.4 Description of parameters H2.LEVL1 - threshold 1 Adjustment range: -40.0C ... 90.0C -40.0F ... 194.0F Purpose: Use this sub-parameter to set the temperature for threshold 1. The positioner triggers a threshold 1 message if the current tem‐ perature inside the enclosure undershoots threshold 1.
Page 181: Monitoring The Upper Limit Temperature 'J.\\Tmax
Parameter assignment 8.4 Description of parameters 8.4.3.9 Monitoring the upper limit temperature 'J.\\TMAX' J. TMAX - Monitoring the upper limit temperature Requirement: The '52.XDIAG' Activating for extended diagnostics (Page 162) pa‐ rameter is set to 'On1', 'On2' or 'On3'. Possible settings: ●...
Page 182: Monitoring Of Number Of Total Strokes 'L.\\Strk
Parameter assignment 8.4 Description of parameters J3.LEVL2 - threshold 2 Adjustment range: -40.0C ... 90.0C -40.0F ... 194.0F Purpose: Use this sub-parameter to set the temperature for threshold 2. The positioner triggers a threshold 2 message if the current tem‐ perature inside the enclosure exceeds threshold 2.
Page 183: L1. Limit Limit 1
Parameter assignment 8.4 Description of parameters L1.LIMIT - Limit Adjustment range: 1 ... 1.00E8 Purpose: Use this sub-parameter to set the base limit for the number of total strokes. Set the base limit in a range from '1' to '1.00E8'. Factory setting: 1.00E6 L2.FACT1 - Factor 1...
Page 184: Monitoring Of Number Of Changes In Direction 'O.\\Dchg
Parameter assignment 8.4 Description of parameters 8.4.3.11 Monitoring of number of changes in direction 'O.\\DCHG' O. DCHG - Monitoring of number of changes in direction Condition: The '52.XDIAG' Activating for extended diagnostics (Page 162) pa‐ rameter is set to 'On1', 'On2' or 'On3'. Possible settings: ●...
Page 185: Monitoring The Position Average Value 'P.\\Pavg
Parameter assignment 8.4 Description of parameters O3.FACT2 - Factor 2 Adjustment range: 0.1 ... 40.0 Purpose: Use this sub-parameter to set the factor for formation of threshold 2. Set the factor in a range from '0.1' to '40.0'. The threshold is the product of 'O1.LIMIT' and 'O3.FACT2'.
Page 186 Parameter assignment 8.4 Description of parameters P1.TBASE - Time basis of average value generation Possible settings: 0.5h / 8h / 5d / 60d / 2.5y Purpose: Use this sub-parameter to set the time interval to calculate the average value of position. The following values are available to define the time intervals: ●...
Page 187: P3.Levl1 - Threshold 1
Parameter assignment 8.4 Description of parameters P3.LEVL1 - threshold 1 Possible settings: 0.1 ... 100.0 Purpose: Use this sub-parameter to set threshold 1 for the maximum devia‐ tion of the current average value of position from the average value of reference. The value is given in percent. Set the threshold in a range from '0.1' to '100.0'.
Page 188: Pressure Monitoring 'U.\\Pres
Parameter assignment 8.4 Description of parameters 8.4.3.13 Pressure monitoring 'U.\\PRES' U. PRES - Activate pressure monitoring Requirement: The parameter "XDIAG (Page 162)" is set to "On1", "On2" or "On3". Possible settings: ● OFF ● On Purpose: Activates or deactivates all pressure-based diagnostics. Factory setting: U1.PUNIT - Pressure unit Possible settings:...
Page 189: Overview Of The Assignment Of The Hart Variables
Parameter assignment 8.5 Overview of the assignment of the HART variables U4.PZ_FR - Error response on undershoot of the supply pressure Possible settings: cont / HOLd Purpose: Defines the behavior of the device when the limit value of the supply pressure (U2.PZLIM) is undershot.
Page 190 Parameter assignment 8.5 Overview of the assignment of the HART variables SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 191: Functional Safety
● Functional safety up to SIL 2 in accordance with IEC 61508 or IEC 61511 for safe venting See also Functional safety in process instrumentation (http://www.siemens.com/SIL) Safety function Depressurizing of the connected actuator is the safety function for the SIPART PS2 positioner.
Page 192 Functional safety 9.2 Safety function Situations in which it is not possible to depressurize the actuator on demand or in the case of a fault represent hazardous failure. WARNING Disregarding conditions for fulfilling the safety function Disregarding conditions can result in a malfunction of the process system or application, for example, process pressure too high, maximum level exceeded.
Page 193: Safety Integrity Level (Sil)
Functional safety 9.3 Safety Integrity Level (SIL) Safety-instrumented system in single-channel operation (SIL 2) Automation system Transmitter Final controlling element Figure 9-2 Safety-instrumented system in single-channel operation The combination of transmitter, automation system and final controlling element forms a safety- instrumented system that performs a safety function.
Page 194: Settings
(see also IEC 61508, Section 2). ● The specific values for your device are listed in the manufacturer's declaration of the device (SIL Declaration of Conformity, Functional Safety according to IEC 61508 and IEC 61511): Certificates (http://www.siemens.com/processinstrumentation/certificates). HFT for type A devices < 60%...
Page 195: Safety Characteristics
Functional safety 9.6 Maintenance/check See also Safety function (Page 191) Safety characteristics The safety characteristics necessary for use of the system are listed in the SIL declaration of conformity. These values apply under the following conditions: ● The positioner is only used in applications with low demand rate for the "Low demand mode". ●...
Page 196 Functional safety 9.6 Maintenance/check Checking the safety function Check the safety function as detailed in chapter "Settings (Page 194)" Checking safety Verify the safety function of the entire safety circuit on a regular basis in accordance with IEC 61508/61511. The test intervals are determined in the course of calculations for each safety circuit of a system (PFD SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 197: Service And Maintenance
Service and maintenance 10.1 Basic safety instructions 10.1.1 Maintenance The device is maintenance-free. However, a periodic inspection according to pertinent directives and regulations must be carried out. An inspection can include, for example, check of: ● Ambient conditions ● Seal integrity of the process connections, cable entries, and cover ●...
Page 198: Cleaning
Service and maintenance 10.2 Cleaning 10.2 Cleaning The positioner is maintenance-free to a large extent. Screens are installed in the pneumatic connections of the positioners to protect them from rough dirt particles. If there are dirt particles in the supply air (PZ), they damage the screens and hamper the function of the positioner. Clean the screens as described in the following two chapters.
Page 199: Positioners 6Dr5..1, 6Dr5..2 And 6Dr5..6
You can find the serial number on the nameplate. WARNING Impermissible repair of the device ● Repair must be carried out by Siemens authorized personnel only. SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 200: Replace Basic Electronics
Service and maintenance 10.4 Replace basic electronics WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a hazardous area. ● Isolate the device from power. - or - ●...
Page 201 Service and maintenance 10.4 Replace basic electronics Removing 1. Switch off the supply pressure PZ and depressurize the actuator. 2. Open the positioner as in the description depending on the device version: – Opening the standard and intrinsically safe version (Page 52) –...
Page 202: Replace Pneumatic Block
Service and maintenance 10.5 Replace pneumatic block 10.5 Replace pneumatic block Requirement ● You are familiar with the general procedure described in the section "General information on installing option modules (Page 51)". Procedure ① ③ Cord seal Mounting screws ② ④...
Page 203: Replace The Pressure Sensor Module
Service and maintenance 10.6 Replace the pressure sensor module 3. Place the new pneumatic block on the base plate. ④ Make sure that the pneumatic block engages with the centering elements on the baseplate. ③ 4. Screw the supplied fixing screws into the pneumatic block.
Page 204 Service and maintenance 10.6 Replace the pressure sensor module Overview screen ① ⑥ Pneumatic block Fixing screws basic electronics ② ⑦ ⑨ Mounting screws Ribbon cable, covered with plastic cap ③ ⑧ Pressure sensor module Adapter ④ ⑨ Cord seal Plastic cap ⑤...
Page 205 Service and maintenance 10.6 Replace the pressure sensor module ⑥ 5. Loosen the two fixing screws of the basic electronics. ⑤ 6. Remove the basic electronics ② ① 7. Remove the fixing screws of the pneumatic block Four screws for the single-acting pneumatic block. Five screws for the double-acting pneumatic block.
Page 206: Return Procedure
Enclose the bill of lading, return document and decontamination certificate in a clear plastic pouch and attach it firmly to the outside of the packaging. Required forms ● Delivery note ● Return document (http://www.siemens.com/processinstrumentation/returngoodsnote) with the following information: – Product (item description) – Number of returned devices/replacement parts –...
Page 207: Diagnostics And Troubleshooting
Diagnostics and troubleshooting 11.1 Output of system messages in the display 11.1.1 System messages before initialization Remarks about the tables: Stands for variable numeric values Error symbol (slash): the texts on the left and right of the slash flash alternately Messages before initialization (first commissioning) Message Line...
Page 208 Diagnostics and troubleshooting 11.1 Output of system messages in the display Messages during initialization Message Line Meaning/cause Measure Down P--- Measuring range was exceeded, the potenti‐ ● Switch the transmission ratio selector to ometer is in the inactive zone, the transmis‐ 90°, especially in the case of part-turn ac‐...
Page 209 Diagnostics and troubleshooting 11.1 Output of system messages in the display Message Line Meaning/cause Measure Down d___U Bar graph display of the zero point is outside 1. Set between "P 4.0" and "P 9.9" ( >0< ) the tolerance range using friction clutch.
Page 210: System Messages When Exiting The Configuration Mode
Diagnostics and troubleshooting 11.1 Output of system messages in the display Message Line Meaning/cause Measure Down nn.n Initialization completed successfully with the 1. Briefly acknowledge using button. display of actuator travel or the actuator angle FINISH 2. Leave configuration level with a long press on the button.
Page 211 Diagnostics and troubleshooting 11.1 Output of system messages in the display Messages during operation Message Line Operating mode Meaning / cause Measure Bot‐ Automat‐ Manual P man‐ mode ual mode Message after application of elec‐ ● Wait trical auxiliary power. START HW / Fault in the hardware.
Page 212: Diagnostics
Diagnostics and troubleshooting 11.2 Diagnostics 11.2 Diagnostics 11.2.1 Display of diagnostics values Structure of the diagnostics display The display in "Diagnostics" mode has a structure similar to that in "Configuration" mode: ● The upper line shows the value of the diagnostics variable. ●...
Page 213: Overview Of Diagnostics Values
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.3 Overview of diagnostics values Explanatory notes on the following table ● The "Representable diagnostics values" column shows the factory settings for the diagnostics parameters in bold type. ● The "Properties" column shows the properties of the diagnostics parameters: ①...
Page 214 Diagnostics and troubleshooting 11.2 Diagnostics Short desig‐ Meaning Representable di‐ Unit Properties nation agnostics values ④ IMPUP Pulse length up 6 ... 160 ④ IMPDN Pulse length down 6 ... 160 ④ PAUTP Pulse pause 2 ... 28 ... 320 ②...
Page 215: Meaning Of The Diagnostics Values
Diagnostics and troubleshooting 11.2 Diagnostics ② Setpoint current 0.0 ... 20.0 ③ Supply pressure (PZ) 99.999 (bar) ① PZMAX Supply pressure (PZ) min/max pointer 999.99 (psi) 9.9999 (MPa) ① N_MIN Event counter 0 ... 99999 11.2.4 Meaning of the diagnostics values 11.2.4.1 Diagnostic value '1.STRKS - Number of total strokes' Display range:...
Page 216: Diagnostic Value '6.Hours - Number Of Operating Hours
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.5 Diagnostic value '6.HOURS - Number of operating hours' Display range: 0 ... 4.29E9 Purpose: The runtime meter is incremented every hour as soon as electric auxiliary power is supplied to the positioner. 11.2.4.6 Diagnostic value '7.HOURR - Resettable operating hours counter' Display range: 0 ...
Page 217: Diagnostic Value '11.Leak - Leakage Test
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.9 Diagnostic value '11.LEAK - Leakage test' Condition The positioner is initialized and in manual mode (MAN). Display range: ● - ● 0.0 ... 100.0 Purpose: You can use this diagnostics parameter to read the last test result or start an offline leakage test with which you can detect leakages in the actuator or in the pipe installation.
Page 218: Diagnostic Value '12.Pst - Monitoring Of Partial Stroke Test
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.10 Diagnostic value '12.PST - Monitoring of partial stroke test' Indication on the display: ● OFF ● C-ERR ● FdIni ● notSt ● ###.# ● SdtSt ● FdtSt Purpose: This diagnostics parameter indicates the stroke time measured during the last partial stroke test.
Page 219: Diagnostic Value '13.Prpst' - Time Since Last Partial Stroke Test
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.11 Diagnostic value '13.PRPST' - Time since last partial stroke test' Indication on the display: ● ### ● notSt ● Sdtst ● FdtSt Purpose: This diagnostics parameter shows the elapsed time in days since the last partial stroke test. Status messages: ●...
Page 220: Diagnostics Value '15.Devi - Dynamic Control Valve Behavior
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.14 Diagnostics value '15.DEVI - Dynamic control valve behavior' Requirement: Monitoring of dynamic control valve behavior 'b.\\DEVI' (Page 168) parameter is activated. Display range: 0.0 ... 100.0 Purpose: This value in percent provides information about the current dynam‐ ically determined deviation from the model response.
Page 221: Diagnostic Value '19.Open - Upper Endstop
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.18 Diagnostic value '19.OPEN - Upper endstop' Requirement: Monitoring the upper endstop 'G.\\OPEN' (Page 177) parameter is activated. '39.YCLS' Tight closing/fast closing with manipulated variable (Page 153) parameter is set to one of the following values: 'uP', 'uP do', 'Fu', 'Fu Fd', 'uP Fd', 'Fu do' Display range: 0.0 ...
Page 222 Diagnostics and troubleshooting 11.2 Diagnostics Condition 2 - ● The positioner is initialized and in manual mode (MAN) or auto‐ change values matic mode (AUT). ● The current position of the actuator is within the range -10% to +10% of the lower endstop (P0). ●...
Page 223: Diagnostic Value '23.Impup - Pulse Length Up' / '24.Impdn - Pulse Length Down
Diagnostics and troubleshooting 11.2 Diagnostics See also Changing the operating mode (Page 98) 11.2.4.21 Diagnostic value '23.IMPUP - Pulse length up' / '24.IMPDN - Pulse length down' Display range: 6 ... 160 Purpose: The smallest impulse lengths that can be used to move the actuator are determined during the initialization process.
Page 224: Diagnostic Value '28.Ssup - Slow Step Zone Up' / '29.Ssdn - Slow Step Zone Down
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.24 Diagnostic value '28.SSUP - Slow step zone up' / '29.SSDN - Slow step zone down' Display range: 0.1 ... 100.0 Purpose: The slow step zone is the zone of the closed-loop controller in which control signals are issued in a pulsed manner.
Page 225: Diagnostic Value '33.T1
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.27 Diagnostic value '33.T1' ... '41.T9' - Number of operating hours in the temperature range 1 to 9 Display range: 0 ... 4.29E9 Purpose: Statistics about the duration of operation in different temperature ranges is maintained in the device. An average of the measured temperature is taken every hour and the counter assigned to the corresponding temperature range is incremented.
Page 226: Diagnostic Value '46.Store - Save Maintenance Data
Diagnostics and troubleshooting 11.2 Diagnostics Purpose: Control procedures of the pneumatic block are counted since the last time this parameter was reset, and displayed here. Description: Corresponds to the description for Diagnostic value '42.VENT1' / '43.VENT2' (Page 225) referred to the diagnostics parameters 'VEN1R' and 'VEN2R' described here.
Page 227: Diagnostic Value '49.Wt00
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.32 Diagnostic value '49.WT00' ... '56.WT95' - Number of operating hours in the travel range WT00 to WT95 Display range: 0 ... 4.29E9 Purpose: When the positioner is in "Automatic" mode, statistics are continu‐ ously maintained regarding the duration for which a process valve is operated in a particular section of the travel range.
Page 228: Diagnostic Value '59.Ma - Setpoint Current
Diagnostics and troubleshooting 11.2 Diagnostics 11.2.4.35 Diagnostic value '59.mA - Setpoint current' Here you can display the current setpoint in mA. 11.2.4.36 Diagnostic value '60.PZ Supply pressure (PZ)' Indication on the display: ##.### (bar) ###.## (psi) #.#### (MPa) Purpose: Shows the current supply pressure PZ. The value refers to the pressure unit assigned in "U1.PUNIT (Page 188)".
Page 229: Online Diagnostics
Diagnostics and troubleshooting 11.3 Online diagnostics 11.3 Online diagnostics 11.3.1 Overview of error codes Overview of error codes that activate the fault message output You can find where the error codes are output in the display under "52.XDIAG (Page 162)". Error Three- Event...
Page 230 Diagnostics and troubleshooting 11.3 Online diagnostics Error Three- Event Parameter setting Error message disappears Possible causes code stage when Case 1: Reference A. PST≠OFF Case 1: ... a partial stroke test Case 1: Process valve is stuck stroke time for par‐ is successfully executed with‐...
Page 231: Overview Of Online Diagnostics
Diagnostics and troubleshooting 11.3 Online diagnostics Refer to the corresponding parameter descriptions for additional information about parameters 11.3.2 Overview of online diagnostics Online diagnostics means diagnostics during ongoing operation. During operation of the positioner, a few important values and parameters are continually monitored. In configuration mode, you can configure that monitoring so that the fault message output will be activated if, for instance, a limit is exceeded.
Page 232: Meaning Of Error Codes
Diagnostics and troubleshooting 11.3 Online diagnostics 11.3.4 Meaning of error codes 11.3.4.1 1 Remaining control deviation The deviation between the setpoint and the actual value is continuously monitored in "Automatic" mode. The fault message for a remaining control deviation is activated depending on the setting of the application parameters "...
Page 233: Monitoring Deadband
Diagnostics and troubleshooting 11.3 Online diagnostics Monitoring is always carried out whenever the process valve is in the "tight closing/fast closing Down" position. The current position is compared with the position that was determined as the lower endstop at the time of initialization. Requirement: '39.YCLS' Tight closing/fast closing with manipulated variable (Page 153) parameter is set to one of the following values: 'do', 'uP do', 'Fd', 'Fu Fd'.
Page 234: Monitoring/Compensation Of Pneumatic Leakage
Diagnostics and troubleshooting 11.3 Online diagnostics 11.3.4.10 11 Monitoring/compensation of pneumatic leakage This fault message appears if a leakage is present. For additional information, see Monitoring/ compensation of pneumatic leakage 'C.\\LEAK' (Page 170). 11.3.4.11 12 Monitoring of stiction (slipstick) If the stiction of the control valve increases during operation or if an increasing number of Slipjumps is detected, "d1.LIMIT"...
Page 235: Fault And Remedy
Diagnostics and troubleshooting 11.4 Fault and remedy 11.4 Fault and remedy Fault profile (symptoms) Possible cause(s) Remedy Positioner remains in "RUN 1". ● Initialization started from the end po‐ ● A waiting time of up to 1 minute is sition required ●...
Page 236 Diagnostics and troubleshooting 11.4 Fault and remedy Fault profile (symptoms) Possible cause(s) Remedy The pneumatic block does not switch. A ● The screw between the cover and ● Tighten the screw firmly; if required, gentle click sound is also not audible the pneumatic block has not been rectify the deadlock.
Page 237 Diagnostics and troubleshooting 11.4 Fault and remedy Fault profile (symptoms) Possible cause(s) Remedy Zero point displaces sporadically (> 3%). Impact or shock loads result in acceler‐ ● Rectify the causes for shock loads. ations so high that the friction clutch ●...
Page 238 Diagnostics and troubleshooting 11.4 Fault and remedy SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 239: Technical Data
Technical data 12.1 HART operating conditions Rated conditions Ambient conditions For use indoors and outdoors. Ambient temperature In hazardous areas, observe the maximum permissible am‐ bient temperature corresponding to the temperature class. -30 ... +80 °C (-22 ... +176 °F) ●...
Page 240: Construction
Technical data 12.3 Construction Pneumatic data Air quality to ISO 8573-1 Class 3 ● Solid particulate size and density Class 3 (min. 20 K (36 °F) below ambient temperature) ● Pressure dew point Class 3 ● Oil content Unrestricted flow (DIN 1945) ●...
Page 241 Technical data 12.3 Construction Construction Using mounting kit 6DR4004-8V and, where necessary, an ● On the linear actuator additional lever arm 6DR4004-8L on actuators according to IEC 60534-6-1 (NAMUR) with a fin, columns, or a plane surface. Using mounting kit 6DR4004-8D or TGX:16300-1556 on ●...
Page 242: Controller
Technical data 12.4 Controller Construction Screw-in torque for NPT adapter made of metal/stainless 8 Nm (5.9 ft lb) steel in polycarbonate enclosure Screw-in torque for NPT adapter made of metal/stainless 15 Nm (11.1 ft lb) steel in aluminum/stainless steel enclosure Screw-in torque for NPT gland in the NPT adapter 68 Nm (50 ft lb) NOTE: To avoid damage to the device, the NPT adapter...
Page 243: Certificates And Approvals
Technical data 12.5 Certificates and approvals 12.5 Certificates and approvals 12.5.1 Breakdown of the article numbers Each device has a nameplate. This nameplate shows a specific article number for the device. Lower-case letters are used and explained in the tables below for the variable digits in the article number.
Page 244: Basic Unit And Optional Modules
Technical data 12.5 Certificates and approvals 6DR5a*b-0cdef-g**h-Zjjj If enclosure If type of protection If order code Enclosure version b = 0, 1, 2, 3, 5, 6 Type of protection c = D, E, F, G, K Connection thread d = 0, 1, 2, 3 ●...
Page 245: Maximal Permissible Ambient Temperature Ranges
Technical data 12.5 Certificates and approvals Type of protection 6DR5ayb-*cdef-g*Ah-Zjjj Ex marking Ex marking ATEX 205947X FM 17US0053X IECEx TUN 17.0023X CSA 18CA70166848X For c = E, Il 2 G Ex db llC T6/T4 Gb II 2 D Ex tb IIIC T100°C Db Cl I Zn 1 AEx db IIC Gb ●...
Page 246: Electrical Data
Technical data 12.6 Electrical data Temperature class T4 Temperature class T6 Positioner and option modules Option modules -40 °C ≤Ta ≤ +90 °C -40 °C ≤Ta ≤ +70 °C ● Non-Contacting Sensor (NCS) 6DR4004-6N -40 °C ≤Ta ≤ +90 °C -40 °C ≤Ta ≤...
Page 247 Technical data 12.6 Electrical data Basic electronics Basic electronics Basic electronics Basic electronics with explosion pro‐ with explosion pro‐ with explosion pro‐ without explosion tection Ex "db" tection Ex "ia", "db ia" tection Ex "ic", "ec", protection "tb" Typical 8.4 V (= 420 Ω) 8.4 V (= 420 Ω) 8.4 V (= 420 Ω) Max.
Page 248: Electrical Data For Pressure Sensor Module
Technical data 12.8 Communication (HART) 12.7 Electrical data for pressure sensor module Basic electronics Basic electronics Basic electronics Basic electronics with explosion pro‐ with explosion pro‐ with explosion pro‐ without explosion tection Ex "db" tection Ex "ia", tection Ex "ic", "ec", protection Ex "db ia"...
Page 249: Technical Data For Natural Gas As Actuator Medium
Technical data 12.9 Technical data for natural gas as actuator medium 12.9 Technical data for natural gas as actuator medium Introduction Note when using an actuator with natural gas that this can escape at the exhaust air outlets. ① ③ Base plate Exhaust air outlet sound absorber ②...
Page 250: Option Modules
Technical data 12.10 Option modules 12.10 Option modules 12.10.1 Digital I/O Module (DIO) 6DR4004-6A / -8A Without explosion protec‐ With explosion protection With explosion protection tion or suitable for use in Ex "ia" Ex "ic", "ec", "tb" Ex "db" version 6DR4004-8A 6DR4004-6A 6DR4004-6A...
Page 251: Analog Output Module (Aom) 6Dr4004-6J / -8J
Technical data 12.10 Option modules Without explosion protec‐ With explosion protection With explosion protection tion or suitable for use in Ex "ia" Ex "ic", "ec", "tb" Ex "db" version 6DR4004-8A 6DR4004-6A 6DR4004-6A ± 35 V ● Static destruction limit = DC 25.2 V "ic": ●...
Page 252: Inductive Limit Switches (Ils) 6Dr4004-6G / -8G
Technical data 12.10 Option modules 12.10.3 Inductive Limit Switches (ILS) 6DR4004-6G / -8G Without explosion protec‐ With explosion protection With explosion protection tion Ex "ia", "db ia" Ex "ic", "ec", "tb" 6DR4004-8G 6DR4004-6G 6DR4004-6G Limit encoder with slotted initiators and fault message output 2 slotted initiators ●...
Page 253: Mechanic Limit Switches (Mls) 6Dr4004-6K / -8K
Technical data 12.10 Option modules 12.10.4 Mechanic Limit Switches (MLS) 6DR4004-6K / -8K Without explosion protec‐ With explosion protection With explosion protection tion Ex "ia", "db ia" Ex "ic", "tb" 6DR4004-8K 6DR4004-6K 6DR4004-6K Limit encoder with mechanical switch‐ ing contacts 2 limit contacts ●...
Page 254: Analog Input Module (Aim) 6Dr4004-6F / -8F
Technical data 12.10 Option modules 12.10.5 Analog Input Module (AIM) 6DR4004-6F / -8F Without explosion With explosion protection With explosion protection protection Ex "ia", "db ia", "ic" Ex "ec", "tb" 6DR4004-8F 6DR4004-6F 6DR4004-6F The Analog Input Module (AIM) 6DR4004-6F and -8F is required to connect a Non-Contacting Sensor (NCS) or Position Transmitter 6DR4004-1ES to -4ES.
Page 255: Other Technical Specifications
Technical data 12.10 Option modules 12.10.7 Other technical specifications Technical specifications for additional option modules and accessories is available at: ● Technical specifications NCS (Page 283) ● Technical specifications of the external position detection system (Page 289) ● Sealing plug / thread adapter (Page 297) ●...
Page 256 Technical data 12.10 Option modules SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 257: Dimension Drawings
Dimension drawings 13.1 Positioner in non-flameproof enclosure ① M20 x 1.5 or NPT adapter Figure 13-1 Dimension drawing, dimensions in mm (inch) 6DR5..0 6DR5..1 6DR5..2 6DR5..3 G¼ 1/4-18 NPT G¼ 1/4-18 NPT 184.5 [7.26] 186.5 [7.34] 185 [7.28] 186.5 [7.34] 186.5 [7.34] 188.5 [7.42] 15 [0.59]...
Page 258: Terminal Strip For Enclosures 6Dr5..0 And 6Dr5..3
Dimension drawings 13.2 Terminal strip for enclosures 6DR5..0 and 6DR5..3 6DR5..0 6DR5..1 6DR5..2 6DR5..3 G¼ 1/4-18 NPT G¼ 1/4-18 NPT 26.5 [1.04] 41.5 [1.53] 40 [1.57] 14.5 [0.57] 14.5 [0.57] 14.5 [0.57] 15.5 [0.61] > 150 (5.91) Adhere to this minimum clearance P for service and maintenance above the cover. Dimensions in mm [inch] *) Dimensions only apply to double-acting actuators.
Page 259: Positioner In Flameproof Enclosure
Dimension drawings 13.3 Positioner in flameproof enclosure 13.3 Positioner in flameproof enclosure ① All air connections G¼ or ¼-18 NPT ② Air connection Y2, only with double-acting version Figure 13-3 Dimensions of positioner in flameproof enclosure 6DR5..5 6DR5..6 5 [0.2] 60 (2.36) 25.7 (1.01) 21.7 (0.85)
Page 260 Dimension drawings 13.3 Positioner in flameproof enclosure SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 261: Spare Parts/Accessories/Scope Of Delivery
Spare parts/accessories/scope of delivery 14.1 Overview WARNING Assembling the components When assembling components, ensure that only those positioners and option modules are combined with each other that are approved for the corresponding operating range. These conditions particularly apply to safe operation of the positioner in hazardous areas. Observe the applicable certificates and approvals or the "Technical data (Page 239)".
Page 262 Spare parts/accessories/scope of delivery 14.1 Overview ● Inductive Limit Switches (ILS) 6DR4004-6G / -8G: 1 digital output for fault signals, 2 digital outputs for limit monitors ● Mechanic Limit Switches (MLS) 6DR4004-6K / -8K: 1 digital output for fault signals, 2 digital outputs for limit monitors ●...
Page 263: Spare Parts
Spare parts/accessories/scope of delivery 14.2 Spare parts 14.2 Spare parts Description Article no. For version Basic electronics 2-wire, not Ex, without HART A5E00082459 6DR50..-.N 2-wire, Ex, without HART A5E00082457 6DR50..-.D/E/F/G/K 2- wire, Ex, with HART A5E45152746 6DR51..-.D/E/F/G/K 2-wire, not Ex, with HART A5E00082458 6DR51..-.N 2- wire, non-Ex, with HART, with interface for pressure...
Page 264 Spare parts/accessories/scope of delivery 14.2 Spare parts Description Article no. For version Pneumatic block Single-acting, with seal and screws C73451-A430-D80 6DR5.1.* Double-acting, with seal and screws C73451-A430-D81 6DR5.2.* Fail in place, with seal and screws A5E34409029 6DR5* -Z F01 Single-acting for temperature range extension -40 °C … A5E35377156 6DR5.1.* -Z M40 80 °C, with seal and screws...
Page 265 Spare parts/accessories/scope of delivery 14.2 Spare parts Description Article no. For version Made from aluminum, without inspection window, single A5E39636806 6DR5..3-*- -Z M40 and double-acting, with cover seal and screws 6DR4004-1/2/3/4ES Magnet clamp, pressure gauge, sound absorber Magnet clamp for linear actuators A5E00078031 6DR4004-...2* Magnet clamp made from anodized aluminum for part-...
Page 266: Scope Of Delivery Mechanic Limit Switches (Mls)
Spare parts/accessories/scope of delivery 14.3 Scope of delivery Mechanic Limit Switches (MLS) Description Article no. For version Small part set With cover seal, pneumatic terminal A5E33519995 6DR5..0/3 strips with G thread, air filter, O rings for pneumatic connections, screws, sound absorber, metal cable gland With cover seal, pneumatic terminal A5E33519994 6DR5..0/3...
Page 267: Scope Of Delivery Analog Input Module (Aim)
Spare parts/accessories/scope of delivery 14.4 Scope of delivery Analog Input Module (AIM) ● Two cable ties ● One set of signs; how these are to be attached depends on the version. 14.4 Scope of delivery Analog Input Module (AIM) Cable glands and adapters The Analog Input Module (AIM) is supplied with various cable glands and adapters.
Page 268: Accessories
Order data In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Process instrumentation catalog (http://www.siemens.com/processinstrumentation/catalogs) SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 269: Product Documentation And Support
– "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/de/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.
Page 270: Technical Support
In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner). To find the contact for your product, go to "all products and branches" and select "Products &...
Page 271: External Position Detection
External position detection Introduction WARNING Position Transmitter Device versions with flameproof enclosures may only be operated with a Position Transmitter with the same type of protection. In some cases it makes sense to mount the position detection and the controller unit separately. A separate mounting the case, for example, with continuous and strong vibrations, high or too low ambient temperatures and nuclear radiation.
Page 272: Non-Contacting Sensor
External position detection B.2 Non-Contacting Sensor Non-Contacting Sensor B.2.1 Principle of operation of NCS The NCS contains a magnetic field sensor. This sensor changes its electrical resistance in response to the immediate presence of a permanent magnet. The sensor has a high signal-to- noise ratio to external magnetic fields due to the measurement method used.
Page 273: Mounting The Ncs
External position detection B.2 Non-Contacting Sensor B.2.2 Mounting the NCS Function The positioner facilitates the separate installation of the position detection system. The stroke or rotary angle is measured directly at the actuator by means of a non-contacting sensor. It is therefore possible to install the controller unit at some distance away, e.g.
Page 274: Mounting On Part-Turn Actuator
External position detection B.2 Non-Contacting Sensor B.2.2.1 Mounting on part-turn actuator Requirement 1. An Analog Input Module (AIM) built into the positioner 2. A non-contacting sensor for part-turn actuators 6DR4004-.N.10 or 6DR4004-.N.40 3. A part-turn actuator with interface acc. to VDI/VDE 3845 and mounting console acc. to VDI/ VDE 3845, or A part-turn actuator with manufacturer-specific interface NOTICE...
Page 275 External position detection B.2 Non-Contacting Sensor Procedure for the part-turn actuator to VDI/VDE 3845 ⑨ 1. Slide the clamping table onto the stub shaft of the part-turn actuator. ⑨ ⑦ 2. Mount the clamping table to the stub shaft using a hex socket head screw ⑧...
Page 276: Mounting On Linear Actuator Up To 14 Mm (0.55 Inch)
External position detection B.2 Non-Contacting Sensor B.2.2.2 Mounting on linear actuator up to 14 mm (0.55 inch) Requirement 1. An Analog Input Module (AIM) built into the positioner. 2. An NCS for linear actuators up to 14 mm (0.55 inch) 6DR4004-.N.20. 3.
Page 277 External position detection B.2 Non-Contacting Sensor Description The dimensions of magnet and NCS can be found under Dimensional drawing of non- contacting sensor (Page 285). Dimensions in mm ③ Mounting on a yoke with fin Non Contacting Sensor (NCS) ④ Mounting on a yoke with plane surface Hex socket head screw M6x25 ⑤...
Page 278: Mounting On Linear Actuator > 14 Mm (0.55 Inch)
External position detection B.2 Non-Contacting Sensor Reference For information on the scope of delivery, refer to section "Scope of delivery of NCS for linear actuators up to 14 mm (0.55 inch) . (Page 286)". B.2.2.3 Mounting on linear actuator > 14 mm (0.55 inch) Requirement 1.
Page 279 External position detection B.2 Non-Contacting Sensor ⑨ Mounting on a yoke with fin Spring washer A8 ⑩ Mounting on a yoke with plane surface Washer B 8.4 ⑪ Mounting on a yoke with columns Washer B 6.4 ① ⑫ NAMUR mounting bracket IEC 60534 Spring lock washer ②...
Page 280 External position detection B.2 Non-Contacting Sensor ① 8. Mount the bracket to the NCS mounting kit using: ⑧ – Two hexagonal screws ⑨ – Spring washer ⑩ – Washer ⑰ – Hexagonal nut The selection of the row of holes depends on the yoke width of the actuator. Make sure that ④...
Page 281: Connecting Ncs To Analog Input Module (Aim)
External position detection B.2 Non-Contacting Sensor B.2.3 Connecting NCS to Analog Input Module (AIM) Requirement You need the Analog Input Module (AIM), article number 6DR4004-6F or -8F, for the electrical connection of the accessory part "NCS sensor for non-contacting position measurement" to the positioner.
Page 282: Commissioning Of Ncs
External position detection B.2 Non-Contacting Sensor Procedure The NCS sensor is equipped with a shielded 4-pin cable. Connect this 4-pin cable to the positioner as follows: ⑩ 1. Feed the 4-pin NCS cable through the union nut and the cable gland. Note: The type of cable gland depends on the positioner version.
Page 283: Initialization Of Part-Turn Actuators
External position detection B.2 Non-Contacting Sensor B.2.4.2 Initialization of part-turn actuators Procedure 1. For part-turn actuators operating in standard control direction, set parameter "1.YFCT" to "ncSt", or to "-ncSt" in case of inverse control direction. 2. Launch initialization as usual with "INITA". B.2.4.3 Initializing linear actuators with a stroke range up to 14 mm (0.55 inch) Requirements...
Page 284 External position detection B.2 Non-Contacting Sensor Additional modules Without Ex protection With Ex protection With explosion protection Ex "ia" Ex "ic", "ec" Linearity (after corrections made by ± 1 % positioner) Hysteresis ± 0.2 % Temperature influence (range: rota‐ ≤ 0.1 %/10 K (≤ 0.1 %/18 °F) for -20 to +90 °C (-4 to +194 °F) tion angle 120°...
Page 285: Dimensional Drawing Of Non-Contacting Sensor
External position detection B.2 Non-Contacting Sensor B.2.6 Dimensional drawing of non-contacting sensor Magnet Figure B-8 Dimensional drawing of the NCS and magnet B.2.7 NCS sensor scope of delivery B.2.7.1 Scope of delivery of NCS for part-turn actuators 6DR4004-.N.10 6DR4004-.N.40 Quantity Quantity Name Note...
Page 286: Scope Of Delivery Of Ncs For Linear Actuators Up To 14 Mm (0.55 Inch)
External position detection B.2 Non-Contacting Sensor 6DR4004-.N.10 6DR4004-.N.40 Tensioning ring Hexagon nut Hex socket head screw M6x25 Hex socket head screw M3x12 Non-contacting sensor Cable lengths as ordered Self-tapping screw for polycar‐ F3x8 bonate enclosure Sealing For cable bushings Plugs For closing the sealing insert Cable clamp with documentation...
Page 287: Scope Of Delivery Of Ncs For Linear Actuators > 14 Mm (0.55 Inch)
External position detection B.2 Non-Contacting Sensor B.2.7.3 Scope of delivery of NCS for linear actuators > 14 mm (0.55 inch) . Linear actuator > 14 mm (0.55 inch) 6DR4004-.N.30 Quantity Designation Notes NCS assembly kit, completely Mounting by means of assembly kit for NAMUR linear assembled actuators Mounting kit available on separate order, see 'Accessor‐...
Page 288: External Position Detection
External position detection B.3 External position detection External position detection B.3.1 Mode of operation for external position detection The Position Transmitter essentially consists of an enclosure and an internal position detection system. The position is recorded by a potentiometer or an internal NCS module, section "Principle of operation of NCS (Page 272)".
Page 289: Connecting To Analog Input Module (Aim)
External position detection B.3 External position detection B.3.3 Connecting to Analog Input Module (AIM) Wiring diagram ① Connection of terminal Vcc is only needed for 6DR4004-2ES, -3ES and -4ES. B.3.4 Technical specifications of the external position detection system B.3.4.1 Rated conditions for external position detection Rated conditions Ambient temperature In hazardous areas, observe the maximum permissible ambient...
Page 290 External position detection B.3 External position detection Without explosion protec‐ With explosion protection With explosion protection tion Ex "ia", "db ia", "ic" Ex "ec" 6DR4004-8N 6DR4004-6N 6DR4004-6N 30 to 100° ● Part-turn actuator Linearity (after corrections made by ± 1 % positioner) Hysteresis ±...
Page 291 External position detection B.3 External position detection Position Transmitter (NCS) 6DR4004-2ES Without explosion protec‐ With explosion protection With explosion protection tion Ex "ia", "db ia", "ic" Ex "ec", "tb" Travel range ● Linear actuator 3 to 14 mm (0.12 to 0.55") 10 to 130 mm (0.39 to 5.12");...
Page 292 External position detection B.3 External position detection Without explosion protec‐ With explosion protection With explosion protection tion Ex "ia", "db ia", "ic" Ex "ec", "tb" ≤ 5 V ≤ 5 V ● For connecting to circuits with the ≤ 160 mA ≤...
Page 293 External position detection B.3 External position detection Position Transmitter (NCS, MLS) 6DR4004-4ES Without explosion protec‐ With explosion protection With explosion protection tion Ex "ia", "db ia", "ic" Ex "ec", "tb" Degree of protection provided by en‐ IP66 according to IEC/EN 60529; type 4X according to UL 50E closure NCS module (NCS) 6DR4004-5L...
Page 294 External position detection B.3 External position detection Without explosion protec‐ With explosion protection With explosion protection tion Ex "ia", "db ia", "ic" Ex "ec", "tb" SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 295: Pressure Gauge Block
Pressure gauge block Pressure gauge block Pressure gauge blocks that are available as accessories are illustrated below. The gauges display measured values for the actuating pressure and supply pressure. The figure to the left shows the pressure gauge block for single-acting actuators. The image to the right shows the pressure gauge block for double-acting actuators.
Page 296 Pressure gauge block SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 297: Sealing Plug / Thread Adapter
Sealing plug / thread adapter Intended use of accessory part The sealing plug and the thread adapter (components) can be used for installation in electrical equipment of flameproof" "Ex d" type of protection of groups IIA, IIB, IIC as well as dust protection by enclosure "Ex t"...
Page 298: Technical Specifications Of Accessory Part
Sealing plug / thread adapter D.3 Technical specifications of accessory part Note Loss of type of protection Changes in the ambient conditions can loosen the component. ● As part of the recommended maintenance intervals: Check the compression fitting for tight fit and tighten, if necessary.
Page 299: Dimensional Drawings For Accessory Part
Sealing plug / thread adapter D.4 Dimensional drawings for accessory part Dimensional drawings for accessory part Sealing plug Ex d, M25 x 1.5, dimensions in mm Sealing plug Ex d, M20 x 1.5, dimensions in mm SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 300 Sealing plug / thread adapter D.4 Dimensional drawings for accessory part ① Sealing ring: Use for dust protection "Ex t" type of protection. Thread adapter Ex d, M25 x 1.5 on M20 x 1.5 and M25 x 1.5 on ½-14 NPT, dimensions in mm Sealing plug Ex d ½...
Page 301: Booster
Booster CAUTION Increased sound pressure level Changes to the sound absorber of the positioner or the mounting of pneumatic components or pneumatic options on the positioner can cause a sound pressure with a level of 80 dBA to be exceeded. ●...
Page 302 Booster E.2 Mounting a booster A. Mount extension shaft and booster Using the example of a single-acting positioner. The figure on the right shows the devices in a flameproof enclosure. ① 1. Plug the extension shaft onto the shaft of the positioner. ②...
Page 303 Booster E.2 Mounting a booster ⑭ ③ 6. Insert the booster via the threaded bolts ⑭ ④ ⑤ 7. Fasten the booster with the lock washers and nuts . When tightening, make sure ① that the shaft can be turned easily. SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 304 Booster E.2 Mounting a booster B. Mounting the pressure gauge and connection block 1. Check whether the O-rings are in the pressure gauge block. There are two O-rings in the single-acting version. There are three O rings in the double-acting version. ⑥...
Page 305: Booster Commissioning
Booster E.3 Booster commissioning C. Tightening screws Tighten the screws in the following order. ⑦ ⑥ 1. Screws which are used to fasten the pressure gauge block to the positioner ⑫ ⑨ 2. Screws which are used to fasten the connection block to the booster ⑩...
Page 306 Booster E.3 Booster commissioning Procedure for commissioning the booster 1. Check whether the restrictor(s) on the positioner are completely open. With a new positioner, the restrictors are factory-set to open. The position of the restrictors is shown in the figure in section Device components (Page 28). 2.
Page 307 Booster E.3 Booster commissioning Figure E-1 RUN 3 and 4 (booster) See also Commissioning (Page 105) SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 308: Booster Dimension Drawings
Booster E.4 Booster dimension drawings Booster dimension drawings E.4.1 For positioners in non-flameproof enclosure Single-acting Double-acting Figure E-2 Dimension drawings booster mounted on positioner, dimensions in mm (inch) SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 309: For Positioners In Flameproof Enclosure
Booster E.5 Technical specifications of booster E.4.2 For positioners in flameproof enclosure Single-acting Double-acting Figure E-3 Dimension drawings booster mounted on positioner in a flameproof enclosure, dimensions in mm (inch) Technical specifications of booster Booster Weight booster, single-acting 2.9 kg (6.5 lb) ●...
Page 310 Booster E.5 Technical specifications of booster Booster 4.3 kg (9.4 lb) ● BOOSTER KIT for 6DR5.20 and 6DR5.23 4.7 kg (10.4 lb) ● BOOSTER KIT for 6DR5.25 Connections, pneumatic 1/2-14 NPT or G½ Air consumption 1.2 x 10 Pressure gauge Made of steel IP44.
Page 311: Positioner With Remote Control Electronics
Positioner with remote control electronics Introduction to remote control electronics In some cases it is advisable to use the positioner separately from the control electronics. The option of separating the control electronics of the positioner is available for this purpose. The positioner is in a different location than the control electronics.
Page 312: Connecting The 19" Slide-In Module 4 To 20 Ma
Positioner with remote control electronics F.2 19" slide-in module ① ④ 19" slide-in module 4 to 20 mA Channel 3 ② ⑤ Sub-D 15-pin socket connector for cable to Channel 2 the valve ③ ⑥ Sub-D male connector 9-pin for cable to the Channel 1 control system Figure F-1...
Page 313 Positioner with remote control electronics F.2 19" slide-in module Note Properties of the cable To avoid interference, the cable between 19" slide-in module, positioners 6DR59.. and field distributors should have the following signal pairs (twisted pair): ● Discharge - / Discharge + ●...
Page 314: Electrical Connection Of 19" Slide-In Module 4 To 20 Ma
Positioner with remote control electronics F.2 19" slide-in module Figure F-3 Grounding concept of 19" slide-in module 4 to 20 mA version Notes on the individual connection points: The cable shield is not connected to the positioner 6DR5910. The positioner 6DR5910 is connected via the mechanical assembly to Ground 2 , see Installing/mounting (Page 37).
Page 315 Positioner with remote control electronics F.2 19" slide-in module Connecting ① ⑧ D-SUB male connector 15-pin Cable to control system ② ⑨ Cable to the positioner 6DR5910 Signal source ③ ⑩ Positioner 6DR59.. Control system ④ ⑪ Connecting terminals, positioner Auxiliary power supply U ⑤...
Page 316: Technical Specifications Of 19" Slide-In Module 4 To 20 Ma
Positioner with remote control electronics F.2 19" slide-in module ② ④ 5. Connect the wires of the cable to the connecting terminals and to the SUB-D male ① connector according to the following table: Connecting Assignment Assignment, Connecting Assignment Assignment, terminals male terminals...
Page 317 Positioner with remote control electronics F.2 19" slide-in module Construction Weight Approx. 1.8 kg Material body 19" slide-in module, 2HM, aluminum Number of channels, basic electronics: Climate class According to IEC/EN 60721-3 -25°C to 80°C, 75% at 25°C, without condensation ●...
Page 318: Dimensional Drawing Of 19" Slide-In Module 4 To 20 Ma
Positioner with remote control electronics F.3 Positioner without basic electronics 6DR5910 F.2.4 Dimensional drawing of 19" slide-in module 4 to 20 mA ① ② Rear view Side view Figure F-5 19" slide-in module 4 to 20 mA, dimensions in mm The dimensions of the positioner without basic electronics 6DR5910 correspond to the dimensions 6DR5..0.
Page 319 Positioner with remote control electronics F.3 Positioner without basic electronics 6DR5910 Installing/mounting Mounting of this positioner without basic electronics corresponds to the mounting of the positioner in non-flameproof enclosure. Proceed as described in Section "Installing/mounting (Page 37)". Connecting Connect the positioner as described in Section "Positioner without basic electronics 6DR5910 (Page 318)".
Page 320 Positioner with remote control electronics F.3 Positioner without basic electronics 6DR5910 SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 321: Abbreviations
Abbreviations Abbreviations for positioners Abbreviation Long form Meaning Analog-to-digital converter Alternating current Alternating current Analog Input Asset Management Solutions Communication software from Emerson Process comparable with SIMATIC PDM Analog Output Automatic Operating mode ATEX Atmosphère explosible Product and operation directive of European Commission for explosion protection.
Page 322: Abbreviations For Functional Safety
Standard interface for the connection between a positioner and ® a pneumatic linear or part-turn actuator Process Automation Process automation Process Device Manager Siemens communication software / Engineering tool PROFIBUS Process Field Bus Fieldbus RSS feed Rich Site Summary Feed Shows changes in regular intervals to web sites you are sub‐...
Page 323 Abbreviations G.2 Abbreviations for functional safety Abbreviation Full term in English Meaning Safe Failure Fraction Proportion of safe failures: Proportion of failures without the potential to bring the safety-in‐ strumented system into a dangerous or non-permissible func‐ tional status. Safety Integrity Level The international standard IEC 61508 defines four discrete Safe‐...
Page 324 Abbreviations G.2 Abbreviations for functional safety SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 325: Glossary
Glossary Actuator Converter that converts electric signals into mechanical or other non-electric variables. Actuator chamber For pneumatic actuators which consist of two pressure chambers in double-acting versions and of a pressure chamber and a spring chamber in single-acting versions. Analog A signal type which represents data using continuously varying, measurable and physical quantities, e.g.
Page 326 Glossary Chamber A largely or completely enclosed cavity in a machine or apparatus. Conduit piping system A piping system for the American market, wherein the electric and pneumatic lines are protected by a casing. Configuring See parameter assignment. Control fitting A valve consisting of an actuator + control valve + positioner.
Page 327 Glossary Device category 3 Category 3 devices must be procured such that they ensure a normal degree of safety. Devices in this category must ensure the required degree of safety in case of frequent faults or ones that can be normally expected, e.g. defects in the device, and avoid ignition sources. Devices in this category are suitable for use in zone 2 or 22.
Page 328 Glossary Factory Mutual Industrial property insurer and certification agency in the USA. FM Global is one of the largest industrial insurers in the world who are specialized in the field of technically-supported property insurance. It offers services like product research, testing and certification. Firmware Firmware (FW) is software that is embedded on a chip in electronic devices –...
Page 329 Glossary this is installed in the field device or HART communicator. In the case of an operator station, the connection is made externally via the serial interface. A point-to-point connection is used between the field and HMI device. In this case, a HART HMI device is connected to exactly one HART field device.
Page 330 Pressurizing the volume of one chamber simultaneously depressurizes the volume of the other. Process Device Manager PDM is a Siemens software package for configuration, parameter assignment, commissioning and maintenance of network configurations and field devices. Part of SIMATIC STEP 7. Used for configuration and diagnostics.
Page 331 Glossary Sensor Converter that converts mechanical or other non-electric variables into electric signals. SIMATIC software Programs for process automation (e.g. PCS 7, WinCC, WinAC, PDM, STEP 7). Type 4X according to UL 50E. This standard contains additional requirements relating to the design and performance of enclosures which are to be used indoors and outdoors.
Page 332 Glossary SIPART PS2 with 4 to 20 mA/HART Operating Instructions, 11/2019, A5E00074631-AE...
Page 333: Index
Index Commissioning Automatically, 119, 125 Cancel, 129 Interrupting, 119 Accessories, 262 Manual, 121, 127 Actuating pressure Compensation Figure, 91 Pneumatic leakage, 140 Position, 28, 92 Compressed air, 38 Adapter, 267 Connecting Alarm module Inductive Limit Switches (ILS), 84 see Digital I/O Module (DIO), 83 NCS sensor, 281 Amplifier, (See booster) Connecting terminals...
Page 334 Index Insulating cover, 53, 68 Internal NCS module Commissioning, 118 Installation, 49, 68 Factory setting Iy module, (See Analog Output Module (AOM)) Reset to ~, 119, 125 Fast closing, 153 Final controlling element, 193 Five-point controller, 23, 31 Freezing Laws and directives Exhaust air outlet, 39, 192 Disassembly, 19 Friction clutch, 23...
Page 335 Index Pressure gauge block, 24 Torque, 242 Printed circuit board, (See basic electronics) Product name, 26 Nameplate Purging air selector, 117 Position, 53, 57 Position, 28 Natural gas, 249 Operation, 107 Installation, 49 NCS module Qualified personnel, 22 Internal, 49 NCS sensor Connecting to Analog Input Module (AIM), 281 Reading initialization parameters, 129...
Page 336 Index Technical support, 270 partner, 270 personal contact, 270 Terminal strip, 117 Test certificates, 19 Threaded adapter Technical specifications, 298 Tight closing, 153 Tightening torque Technical specifications, (Torque) Torque, 241, 298 Transmission ratio selector, 50 Position, 28, 52, 57 Transmitter, 193 Valve block, (See Valve block) Purging air selector, 117 Version...

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Siemens SIPART PS2 Series Operating Instructions Manual

Table of Contents

1 Introduction

2 Safety Information

3 Description

4 Installing/Mounting

5 Connection

6 Operating

7 Commissioning

8 Parameter Assignment

Overview Parameter J

9 Functional Safety

10 Service and Maintenance

11 Diagnostics and Troubleshooting

12 Technical Data

13 Dimension Drawings

14 Spare Parts/Accessories/Scope of Delivery

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Summary of Contents for Siemens SIPART PS2 Series