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Introduction Safety instructions Installing/mounting SITRANS T Connecting Temperature sensors SITRANS TS100/TS200/TS300/ Commissioning TS500/TSinsert/TSthermowell Service and maintenance Compact Operating Instructions Technical data Product documentation and support 08/2020 A5E03920348-AF...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Table of contents Introduction ............................5 Purpose of this documentation .................... 5 Scope of documentation ...................... 5 Document history ........................ 5 Intended use........................5 Checking the consignment....................6 Security information ......................6 Transportation and storage ....................7 Notes on warranty ....................... 7 Safety instructions ..........................
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Table of contents Connecting the thermocouple.................... 28 Connecting the plug-in connector ..................29 Commissioning ............................ 31 Basic safety notes....................... 31 Commissioning ........................32 Service and maintenance ........................33 Basic safety notes....................... 33 6.1.1 Maintenance........................33 6.1.2 SITRANS TS500 ........................33 Cleaning ..........................
Introduction Purpose of this documentation These instructions are a brief summary of important features, functions and safety information, and contain all information required for safe use of the device. Read the instructions carefully prior to installation and commissioning. In order to use the device correctly, first review its principle of operation.
You can find more information on protective measures in the area of industrial security by visiting: https://www.siemens.com/industrialsecurity. Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends performing product updates as soon as they are available and SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 08/2020, A5E03920348-AF...
The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
Safety instructions Preconditions for use This device left the factory in good working condition. In order to maintain this status and to ensure safe operation of the device, observe these instructions and all the specifications relevant to safety. Observe the information and symbols on the device. Do not remove any information or symbols from the device.
Note Operation under special ambient conditions We highly recommend that you contact your Siemens representative or our application department before you operate the device under special ambient conditions as can be encountered in nuclear power plants or when the device is used for research and development purposes.
Use in flameproof enclosures "d" and protection in enclosures "tb" WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas • Repair must be carried out by Siemens authorized personnel only. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 08/2020, A5E03920348-AF...
Safety instructions 2.4 Use in flameproof enclosures "d" and protection in enclosures "tb" WARNING Electrostatic charge Risk of explosion in hazardous areas if electrostatic charges develop, for example, when cleaning plastic surfaces with a dry cloth. • Prevent electrostatic charging in hazardous areas. 2.4.1 For SITRANS TS500 2.4.1.1...
Safety instructions 2.4 Use in flameproof enclosures "d" and protection in enclosures "tb" • A technical standard is in effect for mounted or installed components (terminal compartments, sockets, cable entry fixtures, plug-in connectors) that meets at least the specifications in the certificate of conformity; a separate test certificate must also have been issued for these components.
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Safety instructions 2.4 Use in flameproof enclosures "d" and protection in enclosures "tb" SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 08/2020, A5E03920348-AF...
Installing/mounting Basic safety notes WARNING Exceeded maximum permissible operating pressure Risk of injury or poisoning. The maximum permissible operating pressure depends on the device version, pressure limit and temperature rating. The device can be damaged if the operating pressure is exceeded. Hot, toxic and corrosive process media could be released.
Installing/mounting 3.1 Basic safety notes CAUTION Hot surfaces resulting from hot process media Risk of burns resulting from surface temperatures above 65 °C (149 °F). • Take appropriate protective measures, for example contact protection. • Make sure that protective measures do not cause the maximum permissible ambient temperature to be exceeded.
Installing/mounting 3.1 Basic safety notes CAUTION Process load The thermowell is affected by the static, dynamic and chemical load from the process parameters, e.g. static and dynamic load, flow induced vortexes. This has influence to the shape of the thermometer, stem diameter and insertion length. Ensure that the applicable and relevant directives and standards are respected, e.g.
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Installing/mounting 3.1 Basic safety notes IP54 < 208 IP54 Figure 3-1 Mounting angle of plastic head type BM0 CAUTION Loss of IP protection Do not unscrew the device housing from the mounted parts with NPT threaded connection. NOTICE Incorrect mounting The device can be damaged, destroyed, or its functionality impaired through improper mounting.
Installing/mounting 3.2 Mounting the SITRANS TS500 Mounting the SITRANS TS500 Requirement The device is suitable for the process with regard to the process connection, media compatibility, temperature resistance and measuring range. See section Technical data (Page 39). Procedure 1. You prevent faults caused by the heat dissipation in non-representative arrangements by observing the following basic rules: 2.
Installing/mounting 3.3 Mounting SITRANS TS300 in clamp-on design ② 7. With small conduit diameters, mount the sensors against the direction of flow. Angled ③ in a pipe elbow ① At a right angle to the flow ② In the pipe elbow against the direction of flow ③...
Installing/mounting 3.4 Disassembly 4. Tighten the fixing screws (tightening torque 4 Nm). 5. Mount the vibration protection and tighten it manually. – You can pull out the measuring insert by loosening the RTD recessed grip gland(s). – Do not twist the enclosure. –...
Connecting Basic safety notes WARNING Unsuitable cables, cable glands and/or plugs Risk of explosion in hazardous areas. • Use only cable glands/plugs that comply with the requirements for the relevant type of protection. • Tighten the cable glands in accordance with the torques specified in Technical data (Page 39).
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Connecting 4.1 Basic safety notes WARNING Lack of equipotential bonding Risk of explosion through compensating currents or ignition currents through lack of equipotential bonding. • Ensure that the device is potentially equalized. Exception: It may be permissible to omit connection of the equipotential bonding for devices with type of protection "Intrinsic safety Ex i".
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Connecting 4.1 Basic safety notes WARNING Connecting or disconnecting device in energized state Risk of explosion in hazardous areas. • Connect or disconnect devices in hazardous areas only in a de-energized state. Exceptions: • Devices having the type of protection "Intrinsic safety Ex i" may also be connected in energized state in hazardous areas.
Connecting 4.1 Basic safety notes 4.1.1 For SITRANS TSinsert WARNING Flying leads Risk of explosion in hazardous areas due to loss of Intrinsic Safety protection. • Shorten the ends of flying leads to the appropriate length. • Keep a minimal clearance of 2 mm between the wires of different circuits, or any circuit and the grounded enclosure.
Connecting 4.3 Connecting the resistance thermometer 4.1.4 For SITRANS TS500 NOTICE Condensation in the device Damage to device through formation of condensation if the temperature difference between transportation or storage and the mounting location exceeds 20 °C (36 °F). • Before taking the device into operation, let the device adapt for several hours in the new environment.
Connecting 4.4 Connecting the thermocouple 3-wire connection 3-wire connection 4-wire connection 4-wire connection Abbreviation of color: RD = red; WH = white; YE = yellow; BK = black Connecting the thermocouple 1 thermocouple 2 thermocouples Thermocouples Cable colors Type Black White Green White...
Connecting 4.5 Connecting the plug-in connector Connecting the plug-in connector M12 x 1 connection with SITRANS TH100 transmitter Lemo 1S connection for SITRANS TS100/TS200 Hole 1x Thermocouple 2x Thermocouple 1x PT100 2x PT100 4-wire connection 3-wire connection White White Black Yellow M12 connector for single sensor SITRANS TS100/TS200/TS500 1x Thermocouple...
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Connecting 4.5 Connecting the plug-in connector 1x Thermocouple 2x Thermocouple Transmitters TH: 1x PT100 2x PT100 flying leads 4-wire connection 3-wire connection White White Black Yellow White Connection of DVM-LCD and transmitter SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 08/2020, A5E03920348-AF...
Commissioning Basic safety notes WARNING Improper commissioning in hazardous areas Device failure or risk of explosion in hazardous areas. • Do not commission the device until it has been mounted completely and connected in accordance with the information in Installing/mounting (Page 15). •...
Commissioning 5.2 Commissioning Commissioning Requirements Ensure that the following commissioning conditions are being met: • You have connected the sensors correctly. For additional information, refer to: – Connecting the resistance thermometer (Page 27) – Connecting the thermocouple (Page 28) • Ensure that the electrical connections are tightened with the correct torque. •...
Service and maintenance Basic safety notes Note The device is maintenance-free. 6.1.1 Maintenance The device is maintenance-free. However, a periodic inspection according to pertinent directives and regulations must be carried out. An inspection can include, for example, check of: • Ambient conditions •...
Service and maintenance 6.2 Cleaning CAUTION Releasing button lock Improper modification of parameters could influence process safety. • Make sure that only authorized personnel may cancel the button locking of devices for safety-related applications. NOTICE Penetration of moisture into the device Damage to device.
6.3 Maintenance and repair work Maintenance and repair work WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. WARNING Impermissible repair of explosion protected devices Risk of explosion in hazardous areas •...
Service and maintenance 6.3 Maintenance and repair work 6.3.1 SITRANS TS500 CAUTION Hot surfaces Risk of burns during maintenance work on parts having surface temperatures exceeding 70 °C (158 °F). • Take corresponding protective measures, for example by wearing protective gloves. •...
Enclose the bill of lading, return document and decontamination certificate in a clear plastic pouch and attach it firmly to the outside of the packaging. Required forms • Delivery note • Return document (http://www.siemens.com/processinstrumentation/returngoodsnote) with the following information: – Product (item description) – Number of returned devices/replacement parts –...
Further information about devices containing batteries can be found at: Information on battery/product return (WEEE) (https:// support.industry.siemens.com/cs/document/109479891/) Note Special disposal required The device includes components that require special disposal. • Dispose of the device properly and environmentally through a local waste disposal contractor.
Technical data Rated conditions Storage Storage temperature -40 ... +80 °C (-40 ... +176 °F) Degree of protection in accordance with EN 60529 See nameplate. The degree of protection is achieved when the device is moun‐ ted correctly. See section Installing/mounting (Page 15). 7.1.1 Minimum permissible ambient temperatures in the connection area of the sensor...
Technical data 7.1 Rated conditions 7.1.2 Maximum permissible ambient temperatures in the connection area of the sensor 7.1.2.1 General limitations for compression fittings Due to the PTFE sealing, standard compression fittings are limited to a maximum temperature of 200 °C. 7.1.2.2 SITRANS TS100 Note...
Technical data 7.1 Rated conditions 7.1.2.3 SITRANS TS500 Dust SITRANS TS500 in "intrinsic safety Ex i" in "flameproof enclosure (Ex d)" is part of "intrinsic safety Ex i" - or - - or - in "Non-sparking nA/ec" in "non-intrinsically safe cir‐ cuits (Ex tb)"...
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Technical data 7.1 Rated conditions Dust SITRANS TS500 in "intrinsic safety Ex i" in "flameproof enclosure (Ex d)" is part of "intrinsic safety Ex i" - or - - or - in "Non-sparking nA/ec" in "non-intrinsically safe cir‐ cuits (Ex tb)" With temperature ≤...
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Technical data 7.1 Rated conditions SITRANS TH100/200/300 with DVM LCD or SITRANS TH320/420 with display You can find the values of ∆T2G in the tables Table 7-3 Gas Ex i/nA/ec (Page 45), Table 7-4 Gas Ex i/nA/ec (Page 46), Table 7-5 Type 2N (Page 46) and Table 7-6 Type 2N (Page 47) and ∆T2D in the table Table 7-9 Dust Ex i/tb (Page 49) and Table 7-10 Type 2N (Page 50).
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Technical data 7.1 Rated conditions Permissible power supply parameters = Permissible ambient temperature Gas hazardous area Zone 1 / Div. 1: Gas hazardous area Zone 1: SITRANS TH100/200/300 SITRANS TH320/420 with DVM LCD with display = 27 V T85 °C: -40 °C ≤ T ≤...
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Technical data 7.1 Rated conditions Gas hazardous area: Ex i / IS / Ex nA/ec / NI The maximum ambient temperatures T of the respective connection head without transmitter can be found in the cells of the following tables. The temperature rise caused by the medium is already taken into account in the tables.
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Technical data 7.1 Rated conditions Table 7-4 Gas Ex i/nA/ec Header type BT0, AH0 Header 80 °C 80 °C 100 °C Temperature class Temperature Tempera‐ Extension in °C in °C in °C in °C of medium (°C) ture rise length "X" caused by (mm) medi‐...
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Technical data 7.1 Rated conditions Table 7-6 Type 2N Header type BA0: BB0; BC0; BD0; AA0, AB0, BMO, BT0, AC0, KJ0, BS0, AG0 Header 100 °C 80 °C 100 °C Temperature class Temperature Temperature in °C in °C in °C in °C in °C of medium (°C)
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Technical data 7.1 Rated conditions Table 7-8 Type 2N Head type AH0, AV0, SI‐ AG0, UG0 AU0, UU0 TRANS TF head 85 °C 100 °C 120 °C Temperature class Max. permitted pow‐ 0 ... 3 1 ... 3 1 ... 3 er consumption of With or without Without elec‐...
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Technical data 7.1 Rated conditions Dust hazardous area: Ex i / IS / Ex tb / DIP The maximum ambient temperatures T for the respective connection head with or without transmitter can be obtained from the cells in the following tables. The temperature increase given by the medium is already considered there.
Technical data 7.1 Rated conditions Table 7-10 Type 2N Head type AH0, AV0, SITRANS TF AG0, UG0 AU0, UU0 head T85 °C 100 °C 120 °C Max. permitted power con‐ sumption of electronic (W) Without With elec‐ Without With elec‐ Without With elec‐...
Technical data 7.1 Rated conditions 1 x RTD TF/3 mm/6 mm Max. permissible sample temperature (°C) 2 x RTD TF/3 mm/6 mm Certified transmitter in Zone 0 with type of Certified transmitter in Zone 1, 2 with protection "Intrinsically safe" type 1 x RTD WW/3 mm/6 mm of protection "Intrinsically safe"...
Technical data 7.2 Construction Construction Table 7-13 Torque values for M20 accessories Torques for M20 accessories Plastic header Metal header Cable cross-section Cable gland made of plastic 5.0 Nm 5.0 Nm 6 ... 12 mm Cable gland made of metal 5.0 Nm 5 ...
SITRANS TH100 ∑ 16 nF 13 nF 29 nF 3 µH 106 µH 109 µH Certificates and approvals You can find certificates on the Internet at Certificates (http://www.siemens.com/ processinstrumentation/certificates) or on an included DVD. SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 08/2020, A5E03920348-AF...
Technical data 7.4 Certificates and approvals 7.4.1 SITRANS TSInsert/TS100/TS200/TS500 SITRANS TSInsert/TS100/TS200/TS500 "Intrinsic safety ia/ib" type of protection "Non-sparking nA/ec" type of protection ATEX/IECEx II 1 D Ex ia IIIC T 200 °C Da PTB 09 ATEX 2014 X II 1 G Ex ia IIC T6 / T4 ... T1 Ga IECEx PTB 11.0010 X II 3 G Ex ic IIC T6 / T4 ...
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Technical data 7.4 Certificates and approvals SITRANS TS500 EACEx Ga/Gb Ex d IIC, T6, T4, T3 X RU C-DE.AA87.B.00006 Ex tb IIIC T85 °C,T100 °C,T150 °C Da/Db X cCSAus Class I, Division 1, Groups A, B, C, D T6, T4 … T1 70037146 Class I, Division 1, Groups B, C, D T6, T4 …...
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Technical data 7.4 Certificates and approvals SITRANS TS100/TS200/TS300/TS500/TSinsert/TSthermowell Compact Operating Instructions, 08/2020, A5E03920348-AF...
– "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/de/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.
Additional information on our technical support can be found at Technical Support (http:// www.siemens.com/automation/csi/service). Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).