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Sony XAV-AX210 Service Manual
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Sony XAV-AX210 Service Manual

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2018/09/12 22:50:21 (GMT+09:00)
SERVICE MANUAL
Conditions of Use:
(1)
Please use this information only for the purpose of performing repair, maintenance and/or confi guration services of the Sony products (hereinafter the "Repair services") under the ser-
vice agreement entered into with the Sony group company (hereinafter the "Service agreement"). Using this information for any purpose other than the purpose described foregoing is
forbidden.
(2)
Only the Authorized Servicer's offi cers, employees or subcontractors (including their offi cers and employees) whose duties justify a need-to-know and who have agreed to hold
confi dential this information (collectively hereinafter the "Permitted users") are permitted to access and use this information. To disclose or disseminate to any person other than the
Permitted users is forbidden.
(3)
Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in Section (1) above.
(4)
Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written permission of the author.
(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)
(5)
Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address:
somk-gcs-tissnexim-adm@jp.sony.com
(6)
In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confi rm that this information is up-to-date before using it.
Sony CONFIDENTIAL
For Authorized Servicer
9-896-545-01
2018I33-1
Sony Video & Sound Products Inc.
©
2018.09
XAV-AX210
SYS SET

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Summary of Contents for Sony XAV-AX210

  • Page 1 Conditions of Use: Please use this information only for the purpose of performing repair, maintenance and/or confi guration services of the Sony products (hereinafter the “Repair services”) under the ser- vice agreement entered into with the Sony group company (hereinafter the “Service agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden.
  • Page 2 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 SERVICE MANUAL US Model Canadian Model Ver. 1.0 2018.09 Model Name Using Similar Mechanism XAV-AX200 Mechanism Type DL-C35D2 SPECIFICATIONS FOR THE CUSTOMERS IN THE USA. NOT DVD/CD Player section General APPLICABLE IN CANADA, INCLUDING IN THE Signal-to-noise ratio: 80 dB Outputs: PROVINCE OF QUEBEC.

  • Page 3: Table Of Contents

    3-7. MAIN Board ..............18 trademarks owned by the Bluetooth SIG, Inc. and CONSUMER ENGAGED IN A PERSONAL AND any use of such marks by Sony Corporation is under NON-COMMERCIAL ACTIVITY AND/OR WAS 3-8. BT-ANT Cover, Panel Bracket .......... 18 license.

  • Page 4: Servicing Notes

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL SECTION 1 For Authorized Servicer SERVICING NOTES The SERVICING NOTES contains important information for servicing. Be sure to read this section before repairing the unit. UNLEADED SOLDER ABOUT INSTALLATION OF THIS UNIT FOR WORKING Boards requiring use of unleaded solder are printed with the lead- Due to the structure of the unit, you cannot stably place it on fl...
  • Page 5 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer DESTINATION CHECKING METHOD DESTINATION SETTING METHOD When replacing the MAIN board, perform works according to the After replacing the MAIN board, perform the following procedure, following procedure. only when confi rm the destination code and the correct destination If the correct destination code is not displayed, it is necessary to set code is not displayed.
  • Page 6 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 3. Connect the power cord to the regulated DC power supply, and 6. Input the 6 digits destination code (000001). turn the power on this unit. Press the [V] or [v] button on the remote commander to select Note 4: It is not necessary to install the top cover and mechanism deck that “0”...
  • Page 7 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 9. Unsolder the shortland (SL001) on the MAIN board short-cir- SERIAL NUMBER WRITING METHOD cuited in step 2, and open the short-circuit. When the MAIN board is replaced, be sure to serial number writ- Note 7: Be sure to open the short-circuit of shortland (SL001).
  • Page 8 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 4. Connect the power cord to the regulated DC power supply, and 8. The setting is completed by press the [ENTER] button on the turn the power on this unit. remote commander at the state of cursor position of 1st digit, Note 3: It is not necessary to install the top cover and mechanism deck that then the unit reboots and returns to the normal condition.
  • Page 9 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 13. Unsolder the shortland (SL001) on the MAIN board short-cir- COMMUNICATION CHECK OF Apple CarPlay OR Android cuited in step 3, and open the short-circuit. Auto Note 5: Be sure to open the short-circuit of shortland (SL001).
  • Page 10 Cancel Reset Touch the [Reset] 8. Check that this unit restarts and the logo of “SONY” is displayed on the screen, then turn the power off. (Displayed screen in the above fi gure are example) – Continued on next page –...
  • Page 11 Touch the [Touch Panel Adjust] Cancel Reset Touch the [Reset] 7. Check that this unit restarts and the logo of “SONY” is displayed on the screen, then turn the power off. Scrollbar (Displayed screen in the above fi gure are example) 5.
  • Page 12 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer HOW TO EJECT THE DISC WHEN POWER IS TURNED OFF When the unit cannot be turned the power on for ejecting the disc, perform the following method. Note 1: Refer to “3. DISASSEMBLY” on page 15, remove the mechanism deck from the main unit.

  • Page 13: General

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL SECTION 2 For Authorized Servicer GENERAL This section is extracted from operating instruction. Connection Connection/Installation Subwoofer* Cautions • Do not install this unit in a car that has no ACC position. The display of the unit does not turn off even after turning the ignition off, and this causes battery drain.
  • Page 14 You may not be able to install this unit in some • If airbags or any other shock-absorbing Speaker connection Japanese cars. In such a case, consult your Sony equipment are in your car, contact the store where dealer. • Before connecting the speakers, turn the unit off.

  • Page 15: Disassembly

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL SECTION 3 For Authorized Servicer DISASSEMBLY • This set can be disassembled in the order shown below. Note: Due to the structure of the unit, you cannot stably 3-1. DISASSEMBLY FLOW place it on flat surfaces.

  • Page 16: Dvd Deck Assy

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 3-3. DVD DECK ASSY 2 Lift up the DVD deck assy 1 two screws in the direction of the arrow. 4 FFC (35 pin) (PTT2.6 5 DVD deck assy 3 Unlock the connector.

  • Page 17: Front Panel Block, Chassis Block

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 3-5. FRONT PANEL BLOCK, CHASSIS BLOCK 2 Draw the FFC (20 pin) out of the connector. terminal side Note: When installing the FFC (60 pin), align the position 1 Unlock the connector. of the boundary line of the blue area and the white line (CON102) on the MAIN board.

  • Page 18: Main Board

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 3-7. MAIN BOARD Note 1: When the MAIN board is replaced, be sure to refer the following, and perform them. • DESTINATION CHECKING METHOD (page 5) • DESTINATION SETTING METHOD (page 5) • SERIAL NUMBER WRITING METHOD (page 7) •...

  • Page 19: Knob Assy

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 3-9. KNOB ASSY Align the D-shaped parts of the rotary encoder and knob assy and insert. top side knob assy rotary encoder rear side 1 knob assy front panel block front side 3-10. DISC GUIDE ASSY...

  • Page 20: Tft Board-1

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 3-11. TFT BOARD-1 • Continued on 3-12 (page 21). Note about installing the BT antenna cable connector When installing the BT antenna cable connector, insert vertically, and push it from the top. Insert vertically.

  • Page 21: Tft Board-2

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 3-12. TFT BOARD-2 Note 1: Replaced old TFT board is destroyed Note 2: When the TFT board is replaced, be sure to refer the following, and perform them. with the hammer, and throw out it.

  • Page 22: 3-13 Bt Antenna, Tft (6.4), Touch Panel

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 3-13 BT ANTENNA, TFT (6.4), TOUCH PANEL Note 1: When the TFT (6.4) is replaced, refer to Note 2: When the touch panel is replaced, refer to “FLICKER ADJUSTMENT” on page 23. “TOUCH PANEL ADJUST” on page 11.

  • Page 23: Electrical Adjustment

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL SECTION 4 For Authorized Servicer ELECTRICAL ADJUSTMENT 5. Press the [VOL +] or [VOL −] button on the remote commander MONITOR SECTION to adjust so that the fl icker becomes minimum in the sight. If any of the following parts was replaced, execute the “FLICKER (There is a point most suitable in the range of VCOM DC: 25 to ADJUSTMENT”...

  • Page 24: Diagrams

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL SECTION 5 For Authorized Servicer DIAGRAMS 5-1. BLOCK DIAGRAM - OVERALL Section - iPod CVBS chip X4: 27MHz Camera1 in TOUCH CVBS DRGB24bit + H/V/CLK Camera 2 in Y1: 26MHz CVBS Camera3 in UART CVBS CDT-...

  • Page 25: Block Diagram - Power Supply Section

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-2. BLOCK DIAGRAM - POWER SUPPLY Section - Power Input Main PWB TFT PWB POWER ANTENNA REAR USB TDA7703 5V,1.5A NJM2816 7805_5V V U104 U101 BD00C0 P-AMP 8.5V NJU4558 PURE5001H URE500 1117-ADJ ML86V7675 1.5V...
  • Page 26 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards. For Schematic Diagrams. Note: Note: • All capacitors are in μF unless otherwise noted. (p: pF) •...

  • Page 27: Printed Wiring Board - Tuner Board

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-3. PRINTED WIRING BOARD - TUNER Board - • See page 26 for Circuit Boards Location. • : Uses unleaded solder. TUNER BOARD TUNER BOARD (SIDE A) (SIDE B) 5-4. SCHEMATIC DIAGRAM - TUNER Board -...

  • Page 28: Printed Wiring Board - Sxm/Maestro Board

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-5. PRINTED WIRING BOARD - SXM/MAESTRO Board - • See page 26 for Circuit Boards Location. • : Uses unleaded solder. SXM/MAESTRO BOARD SXM/MAESTRO BOARD (SIDE A) (SIDE B) 5-6. SCHEMATIC DIAGRAM - SXM/MAESTRO Board -...

  • Page 29: Printed Wiring Board - Servo Board

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-7. PRINTED WIRING BOARD - SERVO Board - • See page 26 for Circuit Boards Location. • : Uses unleaded solder. SERVO BOARD SERVO BOARD (SIDE A) (SIDE B) XAV-AX210 SYS SET...

  • Page 30: Schematic Diagram - Servo Board

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-8. SCHEMATIC DIAGRAM - SERVO Board - SERVO BOARD CCON2 35PIN_0.5MM PUH_DVDLD [1] SRV_5V OPU_5V 2.2R DVDMDI PUH_CDLD OPU_5V[1] CSW1 DVDMDI CDMDI DISC_SW BC11 BC13 BC15 BC12 220UF BC14 OPU_5V [1] 220UF 33pF...

  • Page 31: Printed Wiring Board - Main Board (Side A)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-9. PRINTED WIRING BOARD - MAIN Board (Side A) - • See page 26 for Circuit Boards Location. • : Uses unleaded solder. MAIN BOARD (SIDE A) XAV-AX210 SYS SET...

  • Page 32: Printed Wiring Board - Main Board (Side B)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-10. PRINTED WIRING BOARD - MAIN Board (Side B) - • See page 26 for Circuit Boards Location. • : Uses unleaded solder. MAIN BOARD (SIDE B) XAV-AX210 SYS SET...

  • Page 33: Schematic Diagram - Main Board (1/3)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-11. SCHEMATIC DIAGRAM - MAIN Board (1/3) - MAIN BOARD (1/3) XAV-AX210 SYS SET...

  • Page 34: Schematic Diagram - Main Board (2/3)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-12. SCHEMATIC DIAGRAM - MAIN Board (2/3) - MAIN BOARD (2/3) XAV-AX210 SYS SET...

  • Page 35: Schematic Diagram - Main Board (3/3)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-13. SCHEMATIC DIAGRAM - MAIN Board (3/3) - MAIN BOARD (3/3) XAV-AX210 SYS SET...

  • Page 36: 5-14. Printed Wiring Board - Tft Board

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-14. PRINTED WIRING BOARD - TFT Board - • See page 26 for Circuit Boards Location. • : Uses unleaded solder. TFT BOARD (SIDE A) TFT BOARD (SIDE B) XAV-AX210 SYS SET...

  • Page 37: Schematic Diagram - Tft Board (1/8)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-15. SCHEMATIC DIAGRAM - TFT Board (1/8) - TFT BOARD (1/8) [1,2,8] R122 PWR_3V3 MCU_SCL R111 MCU_SDA AK_SCL VLED+ [1,2] MCU_SCL DVDD_3V3 R261 VLED- TFT_6V [2,6,8] [1] MCU_SDA 0.1R R208 TFT_VS R207 TFT_HS...

  • Page 38: Schematic Diagram - Tft Board (2/8)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-16. SCHEMATIC DIAGRAM - TFT Board (2/8) - TFT BOARD (2/8) 10uF 10uF 10uF/25V 10uF 10uF 10uF 22uF 10uF 10uF 10uF 10uF 10uF 10uF TFT Back light 10uF 10uF 10uF 10uF 10uF 10uF 10uF...

  • Page 39: Schematic Diagram - Tft Board (3/8)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-17. SCHEMATIC DIAGRAM - TFT Board (3/8) - TFT BOARD (3/8) TPS_5V 680P 47nF 10nF 680P 22uF 22uF 22uF 22uF 22uF 22uF 22uF 22uF 22uF 22uF [1,3,7] CORE_5V XAV-AX210 SYS SET...

  • Page 40: Schematic Diagram - Tft Board (4/8)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-18. SCHEMATIC DIAGRAM - TFT Board (4/8) - TFT BOARD (4/8) RN11 A_RMD4 DDR_D4 [3,4] [3,4] A_RMD6 DDR_D6 DDR_1V5 DDR_1V5 R238 [4] A_RMA0 A_A0 A_D0 A_RMD0 A_RMD2 DDR_D2 R236 [4] A_RMA1 A_A1 A_D1...

  • Page 41: Schematic Diagram - Tft Board (5/8)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-19. SCHEMATIC DIAGRAM - TFT Board (5/8) - TFT BOARD (5/8) NAND_3V3 [3,5] C265 C266 CORE_3V3 C367 Debug [3,5,6,7] CON10 R300 [5] NF_R/B1 R308 100R R301 [5] NF_/RE R302 [5] NF_/CE0 R307 100R 4Pin-2.0...

  • Page 42: Schematic Diagram - Tft Board (6/8)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-20. SCHEMATIC DIAGRAM - TFT Board (6/8) - TFT BOARD (6/8) C361 C362 AA21 DP_R[0] DP_R[0] AB13 C363 [1] I2C0_SCL SCL0/GPIO[22] DP_R[1] DP_R[1] ASP_GND AA13 AB15 [1] I2C0_SDA SDA0/GPIO[23] R2/LVDS_TXB0 DP_R[2] AA15 CORE_MUTE...

  • Page 43: Schematic Diagram - Tft Board (7/8)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-21. SCHEMATIC DIAGRAM - TFT Board (7/8) - TFT BOARD (7/8) C243 AOUT_L0 C232 AIN_L0 ADAC_VLPC0L C215 AIN_R0 AOUT_R0 C220 AIN_L1 ADAC_VLPC0R C387 C386 AUOUT_L1 DISC_DET AIN_R1 SRV_5V C229 AIN_L2 AOUT_L1 C235 AIN_R2...

  • Page 44: Schematic Diagram - Tft Board (8/8)

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 5-22. SCHEMATIC DIAGRAM - TFT Board (8/8) - TFT BOARD (8/8) PWR_3V3 [1,2,6] L24 5.6nH R130 R131 TFT_6V 0.5P DLW21SZ900HQ2L GPIO55 CON9 C128 C392 330R FAULT USB_FLT VOADJ CONT USB_CTL ESDA-ULP ESDA-ULP VOUT...

  • Page 45: Exploded Views

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL SECTION 6 For Authorized Servicer EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • The mechanical parts with no reference The components identifi ed by mark 0 they may have some difference from the...

  • Page 46: Chassis Section

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 6-2. CHASSIS SECTION FAN1 USB1 FFC2 SXM/MAESTRO board MAIN board (See Note) TUNER board FFC1 not supplied not supplied Note: When the complete MAIN board (Ref. No. 51) is replaced, be sure to refer the following, and perform them.

  • Page 47: Front Panel Section

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer 6-3. FRONT PANEL SECTION front side not supplied not supplied (See Note 1, 2) TFT board TPN1 (See Note 4) not supplied LCD1 (See Note 3) not supplied FFC3 rear side not supplied Note 1: Replaced old complete TFT board (Ref.

  • Page 48: Electrical Parts List

    2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL SECTION 7 For Authorized Servicer MAIN SERVO SXM/MAESTRO ELECTRICAL PARTS LIST TUNER Note: • Due to standardization, replacements in • CAPACITORS When indicating parts by reference num- uF: μF the parts list may be different from the parts ber, please include the board name.
  • Page 49 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL SECTION 8 For Authorized Servicer ACCESSORIES Ref. No. Part No. Description Remark 4-743-453-11 OPERATING INSTRUCTION (ENGLISH, FRENCH, SPANISH) 1-487-638-15 REMOTE COMMANDER (RM-X170) REMOTE COMMANDER ************************************************************** PARTS FOR INSTALLATION AND CONNECTIONS ************************************** 1-849-091-21 CABLE FOR AUTOMOBILE (USB EXT) (...
  • Page 50 2018/09/12 22:50:21 (GMT+09:00) XAV-AX210 Sony CONFIDENTIAL For Authorized Servicer REVISION HISTORY Ver. Date Description of Revision 2018.09 SYS SET...

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