Operating Instructions Bosch Rexroth AG I/91 Self-contained servo-hydraulic linear axis Type SHA... Table of Contents Table of Contents Page About this documentation....................5 Validity of the documentation........................5 Required and supplementary documentation..................5 Representation of information......................... 6 Safety instructions......................9 About this chapter...........................
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II/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Table of Contents Page Unpacking............................. 32 Installation conditions........................... 32 7.3.1 Drive unit ............................32 7.3.2 Drive controller..........................32 Installation orientation........................... 33 Accessories............................33 Installing the self-contained servo-hydraulic linear axis................ 33 7.6.1...
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Bosch Rexroth AG III/91 Self-contained servo-hydraulic linear axis Type SHA... Table of Contents Page Disposal........................73 12.1 Environmental protection........................73 12.2 Return to Bosch Rexroth........................73 12.3 Packaging............................. 73 12.4 Materials used............................73 12.5 Recycling.............................. 73 Extension and modification..................75 Troubleshooting......................77 14.1...
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IV/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Operating Instructions Bosch Rexroth AG 5/91 Self-contained servo-hydraulic linear axis Type SHA... About this documentation About this documentation Validity of the documentation This documentation is valid for the following products: ● Self-contained servo-hydraulic linear axis For a detailed list of the individual components, see chapter chap‐...
6/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... About this documentation Document num‐ Title Document type Rexroth IndraDrive Drive Systems with HMV01/02, R911309636 Project planning manual HMS01/02, HMD, HCS02/03 Integrated Safety Technology "Safe Motion" (as of MPx-18)
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In case of non-compliance with this safety instruction, property damage could occur. Designations The following terms are used in this documentation: Designation Meaning Bosch Rexroth service tool for drive com‐ IndraWorks Ds missioning Internal digital drive interface (3rd gener‐ Sercos III ation) Tab.
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8/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... About this documentation Abbreviation Meaning International Electrotechnical Commis‐ sion (Standard committee for electrical engineering) Ingress Protection International Organization for Standardi‐ zation Normally closed Normally open L1, L2, L3...
Improper use Any use deviating from the intended use is improper and thus not admissible. Bosch Rexroth AG does not assume any liability for damage caused by im‐ proper use. The user assumes all risks involved with improper use. The installation or use of inappropriate products in safety-relevant applica‐...
Having knowledge of the function, the structure and the work to be car‐ ried out on self-contained servo-hydraulic linear axes. This knowledge can be acquired in specific training courses Bosch Rexroth offers measures that support your qualification in specific fields. You can find an overview of training contents on the Internet at:...
● Do not commission the product until you can be sure that the end prod‐ uct (for example a machine or system) in which the Bosch Rexroth prod‐ ucts are installed complies with the country-specific provisions, safety regulations and standards of the application.
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12/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Safety instructions Non-compliance with functional safety! WARNING In case of mechanical and electric faults, e.g. failure of energy supply, persons may be caught by the system, kicked away or crush‐...
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Operating Instructions Bosch Rexroth AG 13/91 Self-contained servo-hydraulic linear axis Type SHA... Safety instructions Hot surfaces! WARNING Risk of burning. The self-contained servo-hy‐ draulic linear axis heats up considerably dur‐ ing operation. Individual components of the self-contained servo-hydraulic linear axis can get so hot during operation that you may burn yourself.
All parts of the protective equipment must be fully functional. Obligations of the machine end-user The machine end-user of the Bosch Rexroth self-contained servo-hydraulic linear axis is responsible that ● the axis is only used according to the intended purpose as defined in these operating instructions.
Operating Instructions Bosch Rexroth AG 15/91 Self-contained servo-hydraulic linear axis Type SHA... General information on damage to property and damage to the product General information on damage to property and dam‐ age to the product The warranty only applies to the delivered configuration.
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● Dispose of the hydraulic fluid in accordance with the national regulations in your country. ● Please immediately contact Bosch Rexroth Service, see chapter 16.1 "Service and support" on page Mixing of hydraulic fluids! NOTICE Mixing of hydraulic fluids of different make or different types of the same make is not per‐...
Check the scope of delivery for completeness. ● Check the scope of delivery for possible transport damage, see chapter 6 "Transport and storage" on page In case of complaints, please contact Bosch Rexroth AG, see chapter 16.1 "Service and support" on page...
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18/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Operating Instructions Bosch Rexroth AG 19/91 Self-contained servo-hydraulic linear axis Type SHA... About this product About this product Performance description The self-contained servo-hydraulic linear axis is a complete, highly dynamic, compact and closed-loop controlled drive unit. The essential functions of the self-contained servo-hydraulic linear axis are: ●...
For a functional description, parameter description and descrip‐ tion of diagnostic messages of the drive controller, please refer to the related Bosch Rexroth documentation, see also chapter 1.2 "Required and supplementary documentation" on page Operating panel of the drive con‐...
Operating Instructions Bosch Rexroth AG 21/91 Self-contained servo-hydraulic linear axis Type SHA... About this product manual. Devices of the HS03 series are always provided with an external basic braking resistor, which can also be extended according to the project planning manual.
22/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... About this product Fig. 5-2: Structure overview of PFC 5.2.4 Functional safety For safety-related applications for personal protection at machines, e.g. in case of gravity-loaded axes in press applications, the self-contained servo- hydraulic linear axis is available in a safety-capable variant.
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Operating Instructions Bosch Rexroth AG 23/91 Self-contained servo-hydraulic linear axis Type SHA... About this product Safety functions The integrated safety technology generally distinguishes between encoder- dependent and encoder-independent safety functions. The encoder-depend‐ ent safety functions are applicable for personal protection at machines ac‐...
24/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... About this product face (ET) of the control section, e.g. “CIP Safety on Sercos“, “Safety over EtherCat“ or “PROFIsafe on PROFINET“. Safety-capable encoder system In the case of encoder-dependent safety functions the selection of the encod‐...
For queries with regard to the self-contained servo-hydraulic line‐ ar axis and its main components you have to indicate the material numbers and the fabrication numbers. You should preferably take photographs of the nameplates and send them to Bosch Rexroth. Technical interfaces 5.4.1...
26/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... About this product 5.4.2 Electrical interfaces Communication In the standard version of the drive controller the control section is provided with a Multi-Ethernet communication module. With the Multi-Ethernet communication module “ET”, drive controllers can be integrated in different Ethernet field bus systems.
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Fluid-cooled motors may only be op‐ erated using an externally connected cooling unit. Cooling units are not included in Bosch Rexroth’s scope of delivery and have to be dimensioned and supplied by the customer.
Any work (e.g. mounting, maintenance) on the hydraulic interface may exclusively be carried out by Bosch Rexroth or by authorized and trained personnel of a specialized company that was author‐ ized by Bosch Rexroth, see chapter 2.4 "Qualification of person‐...
Operating Instructions Bosch Rexroth AG 29/91 Self-contained servo-hydraulic linear axis Type SHA... Transport and storage Transport and storage Transport Heavy weight and sharp edges of the self- WARNING contained servo-hydraulic linear axis! The components of the self-contained servo- hydraulic linear axis are heavy (>100 kg). In...
Check the self-contained servo-hydraulic linear axis for proper function and leaks during a test run. After expiry of the maximum storage time, we recommend having the product tested/inspected by your competent Bosch Rexroth Service. Following demounting If a demounted self-contained servo-hydraulic linear axis is to be stored, it must be preserved against corrosion for the duration of storage.
● Wear your personal protective equipment such as safety shoes and gloves. ● Contact Bosch Rexroth for proper refilling of the self-contained servo- hydraulic linear axis. Incorrect connection of electric components. NOTICE Risk of short-circuit and damage! ●...
32/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Installation Major potential differences! NOTICE Danger of destruction of electrical compo‐ nents by connecting or disconnecting con‐ nectors under voltage. ● De-energize the relevant system part before installing electrical compo‐...
2. Compare the material number with the details in the order confirmation. If the material numbers or denominations of the self-contained servo-hydraulic linear axis and of the drive controller do not corre‐ spond to those given in the order confirmation, contact Bosch Rexroth Service for clarification; for the address, see chapter 16.1 "Service and support"...
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34/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Installation Improper mounting of the self-contained ser‐ NOTICE vo-hydraulic linear axis to the customer equipment! Damage to property! ● Mount the self-contained servo-hydraulic linear axis so that the cylinder piston rod, which is connected to the customer equipment, is aligned and that there is no axial offset.
7.6.3 Hydraulic installation Since the self-contained servo-hydraulic linear axis is a self-con‐ tained system, the customer needs not to provide any hydraulic interface. All work (adjustment work, inspection for leakage, etc.) is performed by Bosch Rexroth before dispatch.
Mounting, operation and maintenance and/or repairs of components of the self-contained servo-hydraulic linear axis and the drive controller may exclusively be carried out by Bosch Rexroth or by authorized and qualified personnel of a specialized company that was authorized by Bosch Rexroth, see chapter 2.4 "Qualification of personnel"...
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Operating Instructions Bosch Rexroth AG 37/91 Self-contained servo-hydraulic linear axis Type SHA... Installation Installing signal/control and power cables General notes Interference emissions! CAUTION Risk of injury due to malfunction and uncon‐ trolled movements! ● Eliminate sources of interference in the area of the signal and control cables! ●...
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38/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Installation Fig. 7-1: Cable routing Signal and control cables in the same cable duct Power cables in the same cable duct Common installation in one cable duct, separated by a metal partition wall ●...
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● Connect the electric components according to the wiring diagram. ● Wiring and connection work may only be carried out by Bosch Rexroth or by authorized and qualified personnel of a specialized company that was authorized by Bosch Rexroth, see chapter 2.4 "Qualification of per‐...
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X8. For a detailed description of the electrical interfaces and the wir‐ ing diagrams, please refer to the related documentation (electrical wiring diagram) from Bosch Rexroth. Connecting the internal position In the standard version, the self-contained servo-hydraulic linear axis is...
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Operating Instructions Bosch Rexroth AG 41/91 Self-contained servo-hydraulic linear axis Type SHA... Installation Connection cable fur BTL7 in the interface variant “S32“ (M16, 8-pin) from Balluff: Ordering code Type designation Variant BCC0103 BKS-S232-PU-05 5 m, shielded, straight coupling BCC0104 BKS-S232-PU-10 10 m, shielded, straight coupling...
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42/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Installation Rexroth plug-in connection (M23, 17-pin) using an adapter cable from Hei‐ denhain and from this connection a Rexroth adapter cable provides the adap‐ tation to the necessary 15-pin female D-SUB plug-in connection.
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● For a detailed description of the electrical interfaces and the wiring diagrams, please refer to the related documentation (electrical wiring diagram) from Bosch Rexroth. ● Important information and safety instructions can be found in the data sheets of the individual sensors, see chapter 1.2...
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● For a detailed description of the electrical interfaces and the wiring diagrams, please refer to the related documentation (electrical wiring diagram) from Bosch Rexroth. ● Important information and safety instructions can be found in the data sheets of the individual valves, see chapter 1.2...
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Operating Instructions Bosch Rexroth AG 45/91 Self-contained servo-hydraulic linear axis Type SHA... Installation The connection point at the drive unit is executed with an M8 thread. Es‐ tablish the electrical connection as shown in the figure below. Fig. 7-7: Equipotential bonding conductor Hexagon socket head cap screw, max.
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46/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Operating Instructions Bosch Rexroth AG 47/91 Self-contained servo-hydraulic linear axis Type SHA... Commissioning Commissioning General notes on commissioning Working in the danger zone! WARNING Serious injury due to improper working. ● Watch out for potential sources of danger and remove them before start‐...
Creation of a “good condition fingerprint” based on the measured signals, e.g. noise measurement After malfunction was rectified the stepwise re-commissioning of the self-con‐ tained servo-hydraulic linear axis must always be agreed with Bosch Rexroth. Software commissioning General For commissioning the self-contained servo-hydraulic linear axis no special activities are required, since all the necessary settings of hardware and soft‐...
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Operating Instructions Bosch Rexroth AG 49/91 Self-contained servo-hydraulic linear axis Type SHA... Commissioning...
50/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Commissioning Commissioning of optional safety technology General Before initial commissioning of the self-contained servo-hydraulic linear axis the machine manufacturer has to check and confirm the factory-set preset‐ tings of the integrated “Safe Motion” safety technology.
Operating Instructions Bosch Rexroth AG 51/91 Self-contained servo-hydraulic linear axis Type SHA... Commissioning Fig. 8-2: Commissioning of the optional safety technology Test sequence for validating the safety functions 8.4.1 General The basis for testing is the acceptance according to the applica‐...
52/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Commissioning dation must have been successfully completed. To meet the requirements of any application, the axis may be validated in four ways: ● Drive-internal command value provision and drive-internal enable ●...
Operating Instructions Bosch Rexroth AG 53/91 Self-contained servo-hydraulic linear axis Type SHA... Commissioning Special mode “Safe motion” If special “Safe motion” modes are configured, they can be accepted accord‐ ing to the documentation mentioned above. The following checks have to be carried out according to the configuration: ●...
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54/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Commissioning permanently open (e.g. by using a valve connector with permanent energiza‐ tion). In the subsequent steps you can verify whether the escalation level of safe standstill from the function of STO with SBC up to a functional standstill of the self-contained servo-hydraulic linear axis takes place within a sufficient time.
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Operating Instructions Bosch Rexroth AG 55/91 Self-contained servo-hydraulic linear axis Type SHA... Commissioning Fig. 8-4: Escalation_Electrically releasing brake 3. Operate the self-contained servo-hydraulic linear axis in a defined mode, e.g. rapid traverse, and make sure that the functional valves re‐...
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56/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Commissioning The result is the following test matrix: A2.1 Safety valve 2 Safety valve 1 Fig. 8-6: The maximum travel as well as the maximum duration of the movement to standstill is decisive for the safety examination of the self-contained servo-hydraulic linear axis.
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Operating Instructions Bosch Rexroth AG 57/91 Self-contained servo-hydraulic linear axis Type SHA... Commissioning Fig. 8-7: Configuration - Safe standstill...
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58/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Operating Instructions Bosch Rexroth AG 59/91 Self-contained servo-hydraulic linear axis Type SHA... Operation Operation General Noise! CAUTION In certain operating situations, increased noise emission by the self-contained servo- hydraulic linear axis is possible. This may im‐ pair the wellbeing of persons in close proximi‐...
60/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Operation 9.2.3 Operational states of the self-contained servo-hydraulic linear axis General The operating control of the self-contained servo-hydraulic linear axis fea‐ tures the operational states shown below. The operational states are set in dependence on various external and internal events.
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Operating Instructions Bosch Rexroth AG 61/91 Self-contained servo-hydraulic linear axis Type SHA... Operation Change of operational state Change of operational State state (state transition) Power ON and activation of “CONTROL MODE” (“AF”) via master communication Occurrence of an event of error category Stop 0 or Stop 1 or a firmware error of the drive controller.
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75 % Diagnostic message present: E2012 01: filter 75 % Alarm – filter element exhausted, carry out maintenance and re‐ place filter element by a Bosch Rexroth filter element 100 % Diagnostic message present: E2012 02: filter 100 % Tab. 9-4:...
Operating Instructions Bosch Rexroth AG 63/91 Self-contained servo-hydraulic linear axis Type SHA... Operation Change of operational state Change of operational State state (state transition) Activation of the “CONTROL MODE” by master communi‐ cation. Event of error category Stop 0 or Stop: 1 or a firmware error of the drive controller.
64/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Operation type and severity of the occurred event. System events which have been categorized in this way lead to the reactions listed in the following table. Stop category...
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Operating Instructions Bosch Rexroth AG 65/91 Self-contained servo-hydraulic linear axis Type SHA... Operation configured). The warning or message output as well as the diagnostic mes‐ sage are cleared after ca. 5 s, provided that the cause of warning or message is no longer present.
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66/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Operating Instructions Bosch Rexroth AG 67/91 Self-contained servo-hydraulic linear axis Type SHA... Maintenance and repair Maintenance and repair 10.1 Cleaning and care Systems that are still running! WARNING Risk of injury! The work steps described in this chapter may only be performed on shut down systems.
To ensure that the self-contained servo-hydraulic linear axis functions reliably for a long time, Bosch Rexroth advises to check the self-contained servo-hy‐ draulic linear axis regularly. The time intervals mainly depend on the ope‐...
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Check the function. system Every 12 months Check the condition and per‐ Guides They may only be replaced by Bosch Rexroth. fect function. Seals may be replaced exclusively by Bosch Rexroth or by authorized and qualified person‐ Valve seals Change of all valve seals nel of a specialized company that was author‐...
“warning or error messag‐ es" What? Remarks Checking the gas pressure of the Maintenance work my only be carried out by Bosch Rexroth or authorized qualified accumulator personnel, see also chapter 2.4 "Qualification of personnel" on page Replacing the filter element Tab.
Operating Instructions Bosch Rexroth AG 71/91 Self-contained servo-hydraulic linear axis Type SHA... Demounting and removal Demounting and removal 11.1 Notes Systems that are still running! WARNING Risk of injury! The work steps described in this chapter may only be performed on shut down systems.
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72/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Bosch Rexroth. 12.4 Materials used Hydraulic components from Bosch Rexroth do not contain any hazardous materials that could be released during intended use. In the normal case, no negative effects on human beings and on the environment have to be expec‐...
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74/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Self-contained servo-hydraulic linear axis Type SHA... Extension and modification Extension and modification Any modifications and extension may exclusively be carried out by Bosch Rexroth or by authorized and trained personnel of a specialized company that was authorized by Bosch Rexroth.
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76/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
14.2 How to proceed for troubleshooting ● Troubleshooting may exclusively be carried out by Bosch Rexroth or by authorized and qualified personnel of a specialized company that was authorized by Bosch Rexroth. Moreover, training is required with regard to IndraDrive and self-contained servo-hydraulic linear axes.
Adapt cycle reduced or time in force control extended High external system leak‐ Localize leakage age, leakage of gas pres‐ Contact Bosch Rexroth Service. sure accumulator Low pressure warning of accumulator Defective component, in‐ Localize leakage creased generation Contact Bosch Rexroth Service.
This type of param‐ eters should be optimized exclusively by Bosch Rexroth or by au‐ thorized and qualified personnel of a specialized company that was authorized by Bosch Rexroth, see also chapter 2.4 "Qualifi‐...
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80/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Troubleshooting Error/warning, diagnostic Cause Remedy code: Text Check feedback signals P-0-1296 bit 2 and 3 Feedback of the NC and the NO Check the cable and plug-in connection of the feed‐...
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Operating Instructions Bosch Rexroth AG 81/91 Self-contained servo-hydraulic linear axis Type SHA... Troubleshooting Error/warning, diagnostic Cause Remedy code: Text Check setting of position controller If required, raise alarm threshold of following error monitoring via: F2017, D502C: position lag Following error monitoring signals exceeds alarm level an error.
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Filtering operation signals an error. vating E2013: axis may drift Filtering operation was aborted If the warning appears again, contact the Bosch Rexroth Service. E2015, warning Check setting of the position controller. If required, raise warning threshold of following error...
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Operating Instructions Bosch Rexroth AG 83/91 Self-contained servo-hydraulic linear axis Type SHA... Troubleshooting Error/warning, diagnostic Cause Remedy code: Text Take hydraulic remedial action Check machine cycle; the machine might be operated E2015, B505A: pressure Process pressure monitoring of outside its specification chamber B exceeds upper chamber B signals a warning.
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84/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Operating Instructions Bosch Rexroth AG 85/91 Self-contained servo-hydraulic linear axis Type SHA... Technical data Technical data The technical data can be found in the installation drawing, the data sheets of the self-contained servo-hydraulic linear axis and the documentations from chapter 1.2 "Required and supplemen‐...
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86/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Operating Instructions Bosch Rexroth AG 87/91 Self-contained servo-hydraulic linear axis Type SHA... Annex Annex 16.1 Service and support Service Germany You can reach our Service Helpdesk & Hotline at: Phone: +49 9352 405060 E-mail: service@boschrexroth.de Internet: http://www.boschrexroth.com Our websites provide supplementary information on service, repair (e.g. de‐...
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88/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA...
Replacement of components......70, 71 General safety instructions......... 11 Representation of information....... 6 Global monitoring functions........ 52 Required and supplementary documentation..5 Return to Bosch Rexroth........73 Hydraulic installation........... 35 Hydraulic interfaces..........28 Safe door locking..........53 Safe motion............53...
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90/91 Bosch Rexroth AG Operating Instructions Self-contained servo-hydraulic linear axis Type SHA... Index Safety instructions..........9 Safety zone............53 Scope of delivery..........17 Selection............. 52 Service and support..........87 Servo-hydraulic drive unit........19 Signal control of outputs........53 Software commissioning........48 Software interfaces..........
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Operating Instructions Bosch Rexroth AG 91/91 Self-contained servo-hydraulic linear axis Type SHA... Notes...
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Bosch Rexroth AG Industrial Hydraulics Zum Eisengießer 1 97816 Lohr, Germany Phone +49 9352 403020 my.support@boschrexroth.de www.boschrexroth.com *RE 62266-B_12.18* RE 62266-B_12.18 Operating Instructions...