Motor-pump units..........................23 Mounting........................25 Drive controllers............................ 25 Motor-pump units..........................25 Pressure transducer HM20-2X/XXX-H-K35..................26 Installation........................27 HCS01..............................27 7.1.1 Connection diagram of HCS01 power section................... 27 7.1.2 Connection diagram of control section....................27 RE 62314-B_Edition 01 Bosch Rexroth AG...
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Commissioning......................51 System overview........................... 51 Procedure............................. 52 8.2.1 Notes..............................52 8.2.2 Commissioning of the pump drive (motor control)................52 8.2.3 Commissioning of the pump......................52 Operation........................53 Position/force control PFC........................53 Operation modes..........................54 Bosch Rexroth AG RE 62314-B_Edition 01...
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12.3.1 HCS01, HCS02, HCS03, HMS01...................... 60 Environmental protection and disposal ............... 61 13.1 Environmental protection........................61 13.2 Disposal..............................61 Troubleshooting......................63 14.1 How to proceed for troubleshooting...................... 63 14.2 Diagnostic concept..........................63 Index..........................65 RE 62314-B_Edition 01 Bosch Rexroth AG...
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Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
Firmware Title Type of documentation Material number Rexroth IndraDrive ... de (en) MPx-21 Application manual R911385758 Functions (R911385759) MPx-20 Release notes R911345605 Version Notes (R911345606) Power Supply Basic PSB‑20 Application manual R911345609 Functions (R911345612) Bosch Rexroth AG RE 62314-B_Edition 01...
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Application manual R911338919 "Safe Motion" (MPx-18 and above) (R911338920) Rexroth IndraMotion MLD Reference book R911338915 Libraries as of MPx-18 (R911338916) Rexroth IndraMotion MLD Application manual R911338913 as of MPx-18 (R911338914) Tab. 1-5: Documentations, firmware RE 62314-B_Edition 01 Bosch Rexroth AG...
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4/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
Improper use Any use deviating from the intended use is improper and thus not admissible. Bosch Rexroth AG does not assume any liability for damage caused by im‐ proper use. The user assumes all risks involved with improper use. The installation or use of inappropriate products in safety-relevant applica‐...
Having knowledge of the IndraDrive firmware and the operation of IndraWorks Ds ● Having knowledge of parameterizing the software Bosch Rexroth offers training courses that support your qualifica‐ tion in specific fields. You can find an overview of training con‐ tents on the Internet at: http://www.boschrexroth.com General safety instructions ●...
● Only use original Bosch Rexroth accessories and spare parts in order to prevent any hazard to persons due to unsuitable spare parts. ●...
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Keep a sufficient distance to sources of radiated disturbance. ● If required, install shielding elements. ● Observe the EMC limit values and notes on EMC for the electrical com‐ ponents of the Sytronix system. Bosch Rexroth AG RE 62314-B_Edition 01...
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Limit the pressure in the system by means of overpressure elements. ● Test the system at test pressure according to ISO 4413. ● Never disconnect, open or cut pressurized lines! ● Before carrying out any installation or other work, depressurize the Sy‐ tronix system. RE 62314-B_Edition 01 Bosch Rexroth AG...
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● Only use the Sytronix system within the intended IP protection class or lower. ● Ensure before the installation that all seals and caps of the plug-in con‐ nections are present and intact. Bosch Rexroth AG RE 62314-B_Edition 01...
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When handling hydraulic fluids, strictly observe the safety notes of the hydraulic fluid manufacturer. Hot oil! WARNING Risk of burning by hot oil that may escape during servicing. ● Avoid contact with an ejecting oil jet. ● Avoid contact with an ejecting oil jet. RE 62314-B_Edition 01 Bosch Rexroth AG...
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CAUTION Hydraulic oil escaping through leaky fittings and screwed connections causes a risk of slipping. ● Check fittings and screwed connections for tightness/leakage. ● If necessary, retighten fittings/screws and remove escaped oil immedi‐ ately. Bosch Rexroth AG RE 62314-B_Edition 01...
All parts of the personal protective equipment must be fully functional. Obligations of the machine end-user The machine end-user of products of Bosch Rexroth AG must provide their personnel with training for the following topics on a regular basis: ●...
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IT security concept. Unless otherwise documented, Bosch Rexroth products are designed for op‐ eration in local, physically and logically secured networks with access restric‐ tions for authorized persons, and they are not classified according to IEC 62443-4-2.
Environmentally harmful hydraulic fluid! NOTICE Leaking hydraulic fluid leads to environmental pollution. ● Immediately remedy any leakage. ● Dispose of the hydraulic fluid in accordance with the national regulations in your country. RE 62314-B_Edition 01 Bosch Rexroth AG...
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● So take suitable corrosion protection measures, e.g. by means of an an‐ ti-corrosion coating. Bosch Rexroth AG RE 62314-B_Edition 01...
FWA-INDRV*-… Control section CSH02.1B-CC, -ET HCS01.1 … ‑A‑CC, -ET Power section IndraDrive C IndraDrive M IndraDrive Cs Motor Synchronous motor (MSK) Synchronous motor (MS2N) Pump Motor-pump unit MPA01 MPA02 Tab. 4-1: Sytronix SvP 7020 RE 62314-B_Edition 01 Bosch Rexroth AG...
SvP systems are suitable for use in open and in closed hydraulic systems for hydraulic axis control (e.g. injection molding machines). 4.2.2 System function Drive controller System function HCS01 FWS-MLDSYX-PFC-02VRS-D0-MP20 HCS02 HCS03 HMS01 HMS02 Position Force Control Tab. 4-2: System function Bosch Rexroth AG RE 62314-B_Edition 01...
FOC: Field-Oriented Control (field-oriented current control of motors with encoder); FXC: Flux Control (flux-controlled opera‐ tion of motors without encoder) [V]: sensor signal as voltage; [mA]: sensor signal as current Tab. 4-3: PFC device configuration (IndraDrive C, IndraDrive M) RE 62314-B_Edition 01 Bosch Rexroth AG...
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FOC: Field-Oriented Control (field-oriented current control of motors with encoder); FXC: Flux Control (flux-controlled opera‐ tion of motors without encoder) [V]: sensor signal as voltage; [mA]: Sensor signal as current Tab. 4-4: PFC device configuration (IndraDrive Cs) Bosch Rexroth AG RE 62314-B_Edition 01...
Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339824) Drive System Rexroth IndraDrive Product catalog R999000018 (R999000019) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 4-5: Documentations, motor-pump units RE 62314-B_Edition 01 Bosch Rexroth AG...
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Pressure transducer for hydraulic applications, type HM20-2X Data sheet RD 30272 (RE 30272) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 5-2: Documentations, motor-pump units RE 62314-B_Edition 01 Bosch Rexroth AG...
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Pressure transducer for hydraulic applications, type HM20-2X Data sheet RD 30272 (RE 30272) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 6-2: Documentations, motor-pump units RE 62314-B_Edition 01 Bosch Rexroth AG...
Material number de (en) Pressure transducer for hydraulic applications, type HM20-2X Data sheet RD 30272 (RE 30272) Pressure transducer for hydraulic applications, type HM20-2X Operating instructions RD 30272-B (RE 30272-B) Tab. 6-3: Documentation, pressure transducer Bosch Rexroth AG RE 62314-B_Edition 01...
Axes Installation Installation HCS01 7.1.1 Connection diagram of HCS01 power section Fig. 7-1: Connection diagram of HCS01 power section 7.1.2 Connection diagram of control section chapter "Connection diagram of HCS01 control section" on page RE 62314-B_Edition 01 Bosch Rexroth AG...
"Connection points of HCS01 control section" on page 7.1.5 Documentation Title Document type Material number de (en) Rexroth IndraDrive Cs Drive Systems with HCS01 Project Planning Manual R911322209 (R911322210) Tab. 7-3: Documentations, drive controllers Bosch Rexroth AG RE 62314-B_Edition 01...
A: HMS01.1N-W0020, ‑W0036 B: HMS01.1N-W0054, ‑W0070 C: HMS01.1N-W0110 D: HMS01.1N-W0150, ‑W0210, ‑W0300 E: HMS01.1N-W0350 Tab. 7-11: Connection points 7.4.4 Connection points of the control section chapter "Connection points of CSB02/CSH02 control section" on page Bosch Rexroth AG RE 62314-B_Edition 01...
PFC system function Connecting other master communications: See chapter 7.5.3 "Connection points for master communication" on page 42 Fig. 7-5: HCS01 with master communication, sercos master, 1 encoder evalu‐ ation, PFC system function Bosch Rexroth AG RE 62314-B_Edition 01...
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Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ 37/69 draulic Axes Installation HCS01 with master communication, 2 encoder evaluations, PFC sys‐ tem function Fig. 7-6: HCS01 with master communication, 2 encoder evaluations, PFC system function RE 62314-B_Edition 01 Bosch Rexroth AG...
A, B, C 1.5 (16) A, B, C 1.5 (16) A, B, C 1.5 (16) A, B, C A: HCS01.1E-W0003…W0013-x-02, -W0005-x-03, ‑W0008‑x‑03 B: HCS01.1E-W0018-x-02, -W0018-x-03, -W0028-x-03 C: HCS01.1E-W0054-x-03 Tab. 7-14: Connection points of HCS01 control section Bosch Rexroth AG RE 62314-B_Edition 01...
Connecting other master communications: See chapter 7.5.3 "Connection points for master communication" on page 42 Fig. 7-7: CSH02.1B with master communication, sercos master, 2 EC encod‐ er evaluations, 3 analog inputs (X32, X35), PFC system function RE 62314-B_Edition 01 Bosch Rexroth AG...
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CSH02.1B with master communication, 5 analog inputs (X32, X35, X38), 2 EC encoder evaluations, PFC system function Fig. 7-8: CSH02.1B with master communication, 5 analog inputs (X32, X35, X38), 2 EC encoder evaluations, PFC system function Bosch Rexroth AG RE 62314-B_Edition 01...
Shield connection Via D-Sub mounting screws and metallized connector housing. Compatibility of the interface According to DIN EN 50 170 Recommended cable type According to DIN EN 50 170 - 2, cable type A RE 62314-B_Edition 01 Bosch Rexroth AG...
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Preparing a cable for connecting a bus connector To assemble the bus cable, proceed as follows: ● Use cable according to DIN EN50170 / 2 edition 1996 ● Strip cable (see figure above) ● Insert both cores into screw terminal block Bosch Rexroth AG RE 62314-B_Edition 01...
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INS0541 Switch position for first slave and last slave in PROFIBUS-DP Cable shield must have direct contact to metal Fig. 7-13: Bus connection for first and last slave, without 9-pin D-sub female connector, INS0540 RE 62314-B_Edition 01 Bosch Rexroth AG...
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Bus connection for all other slaves, without 9-pin D-sub female con‐ nector, INS0540 Connect the drive controller to a control unit using a shielded two-wire line in accordance with DIN 19245/Part 1. Diagnostic displays For the significance of the diagnostic displays, see firmware documentation. Bosch Rexroth AG RE 62314-B_Edition 01...
Transmit, differential output A Transmit, differential output B Receive, differential input A n. c. n. c. Receive, differential input B n. c. n. c. Housing Shield connection Properties Standard ● Ethernet ● Type: RJ-45, 8-pin RE 62314-B_Edition 01 Bosch Rexroth AG...
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Short cables to connect devices arranged side by side in the control cabi‐ net. 4 lengths available: 0.19 m; 0.25 m; 0.35 m; 0.55 m Order code for a 0.55 m long cable: RKB0013/00,55 Minimum bending radius: 30.75 mm Tab. 7-23: Function, Pin Assignment, Properties Bosch Rexroth AG RE 62314-B_Edition 01...
Negated CAN signal (Dominant Low) CAN-GND Reference potential of CAN signals n. c. Drain/Shield Shield connection Reference potential of device CAN-H Positive CAN signal (Dominant High) n. c. n. c. Tab. 7-25: Signal Assignment RE 62314-B_Edition 01 Bosch Rexroth AG...
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Motor-pump unit Hydraulic system Pressure transducer (p = actual pressure value chamber A, A act = actual pressure value chamber B) B act Position measurement (s = actual position value) Fig. 8-1: System overview RE 62314-B_Edition 01 Bosch Rexroth AG...
Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339824) Operating instructions R911387040 Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA02 (R911387041) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 8-2: Documentations, motor-pump units Bosch Rexroth AG RE 62314-B_Edition 01...
= actual pressure value chamber A, A act = actual pressure value chamber B) B act Position measurement (s = actual position value) Fig. 9-1: System overview x/F control "x/F control" means "position/force control" (x: position, F: force). RE 62314-B_Edition 01 Bosch Rexroth AG...
See documentation of the component (chapter "Commissioning", subchapter "Commissioning PFC", subchapter "Operation modes)": Title Document type Material number de (en) Rexroth Sytronix SvP 7020 PFC, Variable-Speed Pump Drives Commissioning Manual R911379549 (R911379550) Tab. 9-1: Documentations, motor-pump units Bosch Rexroth AG RE 62314-B_Edition 01...
= actual position value) Fig. 10-1: System overview 10.2 Drive controllers Regularly check the filters at the air inlets of the control cabinet. Replace or clean clogged filters. The electrical components themselves require no maintenance. RE 62314-B_Edition 01 Bosch Rexroth AG...
Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339824) Operating instructions R911387040 Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA02 (R911387041) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 10-1: Documentations, motor-pump units Bosch Rexroth AG RE 62314-B_Edition 01...
Switch off the power voltage and control voltage of the controller. ● Switch off the motor circuit breaker for the fan unit. ● Depressurize the pressure side (P line). ● Switch off the main switch of the machine. ● Secure the machine against restarting. RE 62314-B_Edition 01 Bosch Rexroth AG...
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8. Disassemble the components of the system as described in the docu‐ mentation of the relevant component: ● chapter 12.2 "Motor-pump unit" on page 60 ● chapter 12.3.1 "HCS01, HCS02, HCS03, HMS01" on page 60 RE 62314-B_Edition 01 Bosch Rexroth AG...
See documentation of the component (chapter: "Handling, diagnostic and service functions", subchapter "Replacing the controller"): Title Type of documentation Material number Rexroth IndraDrive ... de (en) MPx-21 Application manual R911385758 Functions (R911385759) Tab. 12-2: Documentation – firmware Bosch Rexroth AG RE 62314-B_Edition 01...
Batteries and accumulators can contain hazardous substances which can harm the environment or people's health when improperly stored or disposed After use, the batteries or accumulators contained in Rexroth products must be properly disposed of according to the country-specific collection systems. RE 62314-B_Edition 01 Bosch Rexroth AG...
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Plastic parts of the products may contain flame retardants. These plastic parts are labeled according to EN ISO 1043. They have to be recycled sepa‐ rately or disposed of according to the applicable legal provisions. Bosch Rexroth AG RE 62314-B_Edition 01...
Position Force Control (PFC)", subchapter "Error and warning messages for position/force control x/F control (PFC)"): Title Document type Material number de (en) Rexroth Sytronix SvP 7020 PFC, Variable-Speed Pump Drives Commissioning Manual R911379549 (R911379550) Tab. 14-1: Documentation RE 62314-B_Edition 01 Bosch Rexroth AG...
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