hit counter script
Bosch Rexroth IndraDrive Mi Instruction Manual
  1. Manuals
  2. Brands
  3. Bosch Manuals
  4. Servo Drives
  5. Rexroth IndraDrive Mi
  6. Instruction manual

Bosch Rexroth IndraDrive Mi Instruction Manual

Distributed servo drive
Hide thumbs Also See for Rexroth IndraDrive Mi:
Table of Contents

Advertisement

Quick Links

Electric Drives
and Controls
Hydraulics
Rexroth IndraDrive Mi
Distributed Servo Drive KSM02
Instruction Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911335791
Edition 01

Advertisement

Table of Contents
loading

Related Manuals for Bosch Rexroth IndraDrive Mi

Summary of Contents for Bosch Rexroth IndraDrive Mi

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive Mi Distributed Servo Drive KSM02 R911335791 Edition 01 Instruction Manual...
  • Page 2 © Bosch Rexroth AG 2012 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
  • Page 3 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG I/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
  • Page 4 II/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de bles‐...
  • Page 5 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG III/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Español Português Italiano Campi elettromagnetici / ¡Campos electromagné‐ Campos eletromagnéticos / magnetici! Pericolo per la salute delle per‐ ticos/magnéticos! ¡Peligro para la salud de magnéticos! Perigo de saúde para pessoas sone portatrici di pacemaker, protesi metalli‐...
  • Page 6 IV/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Livs‐ Risicovolle bewegin‐ fare! gen! Levensgevaar! Uppehåll dig inte inom maskiners och mas‐ kindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
  • Page 7 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG V/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Suomi Polski Český Näiden turvaohjeiden noudat‐ Zagrożenie życia w razie Nebezpečí života v případě tamatta jättämisestä on seurauksena hen‐ nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních genvaara! bezpieczeństwa! pokynů!
  • Page 8 VI/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe obchodze‐ Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! nie się podczas transportu i montażu! Ryzy‐ přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! ko urazu! Používejte vhodná...
  • Page 9 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG VII/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Slovensko Slovenčina Română Vroče površine (> 60 °C)! Ne‐ Horúce povrchy Suprafeţe fierbinţi (> 60 °C)! varnost opeklin! (> 60 °C)! Nebezpečenstvo popálenia! Pericol de arsuri! Izogibajte se stiku s kovinskimi površinami Zabráňte kontaktu s kovovými povrchmi...
  • Page 10 VIII/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Magyar Български Latviski Електромагнитни / Elektromágneses / Elektromagnētiskais / магнитни полета! Опасност за здравето mágneses mező! Káros hatással lehet a magnētiskais lauks! Veselības apdraudējums на хора със сърдечни стимулатори, szívritmus-szabályozó...
  • Page 11 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG IX/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Lietuviškai Eesti Ελληνικά Ohtlikud liikumised! Eluohtlik! Επικίνδυνες τάσεις! Pavojingi judesiai! Pavojus Κίνδυνος θανάτου! gyvybei! Ärge viibige masina ja masinaosade liiku‐ mispiirkonnas. Μην στέκεστε στην περιοχή κίνησης Nebūkite mašinų ar jų dalių judėjimo zonoje.
  • Page 12 X/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 中文 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。...

  • Page 13: Table Of Contents

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG XI/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Table of Contents Table of Contents Page Important Notes......................15 Safety Instructions..........................15 1.1.1 General Information........................... 15 1.1.2 Protection Against Contact With Electrical Parts and Housings............16 1.1.3 Protection Against Dangerous Movements..................
  • Page 14 XII/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Table of Contents Page Commissioning, Operation, Diagnoses and Maintenance..............48 5.4.1 Notes on Commissioning........................48 General Information........................48 Preparation............................. 48 Procedure............................48 5.4.2 Notes on Operation........................... 48 5.4.3 Diagnostic Functions.........................
  • Page 15 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG XIII/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Table of Contents Page 10.1.2 Digital Outputs (Safety Technology "L Options")................75 Index..........................77...
  • Page 16 XIV/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...

  • Page 17: Important Notes

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 15/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Important Notes Important Notes Safety Instructions 1.1.1 General Information ● Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product.

  • Page 18: Protection Against Contact With Electrical Parts And Housings

    16/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Important Notes 1.1.2 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐ trol system with voltages of more than 50 volts.

  • Page 19: Protection Against Dangerous Movements

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 17/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Important Notes ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times. The leakage current is greater than 3.5 mA.
  • Page 20 18/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Important Notes Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.

  • Page 21: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 19/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Important Notes normal use. It might possibly be necessary to perform a special electro‐ magnetic compatibility (EMC) test. 1.1.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conduc‐...

  • Page 22: Battery Safety

    20/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Important Notes ● Observe the relevant statutory regulations of accident prevention. ● Use suitable equipment for mounting and transport. ● Avoid jamming and crushing by appropriate measures. ●...
  • Page 23 21/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Important Notes Components of the Rexroth IndraDrive Mi system are products of category C3 (with limited availability) according to IEC 61800‑3. To ensure that this category (limit values) is maintained, suitable line filters must be used in the drive system.
  • Page 24 22/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...

  • Page 25: Identification

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 23/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Identification Identification Type Code Fig.2-1: Type Code KSM02...

  • Page 26: Type Plates

    24/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Identification Type Plates 2.2.1 Structure Trademark Type designation Product range Max. supply voltage Maximum speed Continuous torque at standstill Country of manufacture Manufacturing plant CE conformity label UL label...

  • Page 27: Scope Of Supply

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 25/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Identification Scope of Supply Standard Optional KSM02 ● RBS0023 Connector for safety zone user ● RKB0033 Safety technology cable (X141 ↔ external safety unit) ● RKB0043 Cable for communication (M12-D ↔ M12-D) ●...
  • Page 28 26/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...

  • Page 29: Ratings And Dimensions

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 27/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Ratings and Dimensions Ratings and Dimensions KSM02 without Motor Holding Brake A distributed servo drive KSM02 may only be operated in con‐ junction with an electronic control system KCU02.

  • Page 30: Ksm02 With Motor Holding Brake

    28/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Ratings and Dimensions KSM02.1 KSM02.1 KSM02.1 KSM02.1 KSM02.1 KSM02.1 B-041C- B-061C- B-061C- B-071C- B-071C- B-076C- Description Symbol Unit 42N-__- 35N-__- 61N-__- 24N-__- 35N-__- 35N-__- Torque constant at 20 °C...
  • Page 31 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 29/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Ratings and Dimensions KSM02.1 KSM02.1 KSM02.1 KSM02.1 KSM02.1 KSM02.1 B-041C- B-061C- B-061C- B-071C- B-071C- B-076C- Description Symbol Unit 42N-__- 35N-__- 61N-__- 24N-__- 35N-__- 35N-__- Data power section Short circuit current rating (UL)

  • Page 32: Dimensions

    30/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Ratings and Dimensions Dimensions Fig.3-3: Dimensions KSM02.1B-041C...
  • Page 33 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 31/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Ratings and Dimensions Fig.3-4: Dimensions KSM02.1B-061C...
  • Page 34 32/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Ratings and Dimensions Fig.3-5: Dimensions KSM02.1B-071C...
  • Page 35 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 33/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Ratings and Dimensions Fig.3-6: Dimensions KSM02.1B-076C...
  • Page 36 34/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...

  • Page 37: Documentations

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 35/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Documentations Documentations Drive Systems, System Components Title Kind of documentation Parts number Document type code Rexroth IndraDrive … R911… DOK-INDRV*-… Mi Drive Systems Project Planning Manual KCU02+KSM02-PRxx-EN-P 335702...

  • Page 38: Cables

    36/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Documentations Title Kind of documentation Parts number Document type code Rexroth IndraDyn … R911… DOK-MOTOR*-… S Synchronous Motors MSK Project Planning Manual MSK********-PRxx-EN-P 296288 T Synchronous Torque Motors...

  • Page 39: Instructions For Use

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 37/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Instructions for Use Handling of the Devices Damage or injuries and invalidation of the CAUTION warranty due to improper handling! Avoid mechanical stressing, throwing, tipping or dropping of the products.

  • Page 40: Mounting

    38/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Mounting 5.2.1 Required Steps to Follow Preparations Make the following preparations for mounting: 1. Procure tools, auxiliary materials, measuring and test equipment. 2. Check all components for visible damage. Defective components mustn't be mounted.

  • Page 41: Installation

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 39/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Motor size Recommended Tightening torque Minimum strength screw size [Nm] KSM02.1B-071 KSM02.1B-076 The screw specifications apply when screwed into steel; for other materials, deter‐ mine the reach of the screws.

  • Page 42: Position Of Connection Points

    40/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use ● Transmit analog signals (e.g. command values, actual values) via shiel‐ ded lines. ● Do not connect mains, DC bus or power cores to low voltages or allow them to come into contact with these.
  • Page 43 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 41/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Set the address for each KSM/KMS with the H and L rotary switches. The ro‐ tary switches are hidden under the X103.1 and X103.2 connector hoods.

  • Page 44: Selecting Hybrid Cable For Appropriate Connection

    42/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use 5.3.4 Selecting Hybrid Cable for Appropriate Connection Hybrid cable RKH (with different outgoing di‐ rections from connection point X103.1 and X103.2 at KSM02 and KMS02) X103.1...
  • Page 45 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 43/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Selecting the Hybrid Cables Fig.5-9: Example of Drive System With Hybrid Cable Each line of drives must be terminated with the terminal connector RHS0014. All hybrid cables are suited for use in flexible cable tracks. In the example, cable RKH0700 is used in a flexible cable track.
  • Page 46 44/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Protective cap 4-pin socket, D-coded; the pins are internally connected to the con‐ tacts for Multi-Ethernet communication (Tx+, Tx-, Rx+, Rx-); the con‐ nection point can be used for engineering the drive system Fig.5-10:...

  • Page 47: X141, Safety Technology And Service Input "Release Brake

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 45/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use 5.3.5 X141, Safety Technology and Service Input "Release Brake" Fig.5-12: X141 View Con‐ Signal name Signal name Function nection (devices with (devices safety tech‐ without safe‐...
  • Page 48 46/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Ready-made connection cable RKB0033 Connector for safety zone user RBS0023 If a KSM/KMS with optional safety technology is to be a safety zone user inside a safe‐...

  • Page 49: Second Connection Point Of Equipment Grounding Conductor

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 47/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use 5.3.6 Second Connection Point of Equipment Grounding Conductor Parts of the installation with attached KSM02/KMS02 must be connected to the equipment grounding system of the installation. The housings of the KSM02/KMS02 then are connected to the equipment grounding system of the installation via the flange.

  • Page 50: Commissioning, Operation, Diagnoses And Maintenance

    48/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Commissioning, Operation, Diagnoses and Maintenance 5.4.1 Notes on Commissioning General Information High electrical voltage! Danger to life, risk of WARNING injury by electric shock or serious injury! Read and observe the detailed safety instructions contained in this documen‐...
  • Page 51 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 49/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use At the device, there is a tricolor LED which displays the drive status. Diagnostic Display Significance (drive status) Measures Color / flashing pat‐ tern Supply unit not switched on Check and, if necessary, switch on the 24-V sup‐...

  • Page 52: Firmware Functions

    50/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Significance (drive status) Measures Color / flashing pat‐ tern Flashing red Error (F2xxx, F3xxx, F6xxx, F7xxx, F8xxx) Read exact status via "S‑0‑0095, Diagnostic mes‐ sage" and execute service function...

  • Page 53: Service Functions / Troubleshooting

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 51/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use See Functional Description of firmware → "Logbook Function". 5.4.4 Service Functions / Troubleshooting Deactivating and Dismounting the Drive Deactivation In the case of malfunction, maintenance measures or to deactivate the mo‐...

  • Page 54: Replacing The Ksm Or Kms

    52/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use Replacing the KSM or KMS Always replace a defective device with a new device of the same type. 1. De-energize the machine (switch off 24V supply, too!) 2.

  • Page 55: Saving Parameters

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 53/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use The "Release holding brake" service function may only be used while there is no communication with other drive components or an engineering tool. If there is executable communication, the holding system monitor‐...
  • Page 56 54/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Instructions for Use We recommend that you have the bearings replaced by Rexroth. Connection Cables Check connection cables for damage in regular intervals and replace them, if necessary.

  • Page 57: Maintenance Of The Electronic System Of The Drive

    Resurfacing routine by superior control. Here, special control programs adapted to the machine and system concepts are required. If necessary, please contact your Bosch Rexroth distribution partner and discuss the resurfacing routine parameters for your application. For more detailed information about software functions refer to the func‐...
  • Page 58 56/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...

  • Page 59: Emc Measures For Design And Installation

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 57/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation EMC Measures for Design and Installation Rules for Design of Installations With Drive Controllers in Compliance With EMC The following rules are the basics for designing and installing drives in com‐...

  • Page 60: Emc-Optimal Installation In Facility And Control Cabinet

    58/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation Connecting the Mains Choke Keep connection lines of the mains choke at the drive controller as short as possible and twist them.

  • Page 61: Control Cabinet Mounting According To Interference Areas - Exemplary Arrangements

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 59/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation Badly grounded control cabinet doors act as antennas. Therefore, connect the control cabinet doors to the cabinet on top, in the middle and on the bot‐...
  • Page 62 60/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation Regenerative Supply Unit...
  • Page 63 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 61/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation Mains choke E1…E5 Equipment grounding conductor of the components External mains contactor for supply units without integrated mains contactor Motor blower Power supply unit...
  • Page 64 62/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation Infeeding Supply Unit or Converter...

  • Page 65: Design And Installation In Area A - Interference-Free Area Of Control Cabinet

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 63/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation Mains choke (optional) E1…E5 Equipment grounding conductor of the components External mains contactor for supply units and converters without inte‐ grated mains contactor...
  • Page 66 64/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation Motor Blower at Mains Filter Single-phase or three-phase supply lines of motor blowers, that are usually routed in parallel with motor power cables or interference-susceptible lines, must be filtered: ●...

  • Page 67: Design And Installation In Area B - Interference-Susceptible Area Of Control Cabinet

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 65/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation 6.2.5 Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet Arranging Components and Lines Modules, components and lines in area B should be placed at a distance of at least d1 = 200 mm from modules and lines in area A.

  • Page 68: Installing Signal Lines And Signal Cables

    66/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation connections, you can establish the contact to lacquered surfaces by using tooth lock washers. Metal Surfaces Always use connection elements (screws, nuts, plain washers) with good electroconductive surface.

  • Page 69: General Measures Of Radio Interference Suppression For Relays, Contactors, Switches, Chokes And Inductive Loads

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 67/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 EMC Measures for Design and Installation General Measures of Radio Interference Suppression for Re‐ lays, Contactors, Switches, Chokes and Inductive Loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconduc‐...
  • Page 70 68/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...

  • Page 71: Accessories

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 69/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Accessories Accessories ● RBS0023 Connector for safety zone user ● RKB0033 Cable with open ends (X141 ↔ external safety unit) ● RKB0043 Cable for communication (M12‑D ↔ M12‑D) ●...
  • Page 72 70/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...

  • Page 73: Service And Support

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 71/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 74 72/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...

  • Page 75: Environmental Protection And Disposal

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 73/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 76 74/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 77: Appendix

    DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 75/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Appendix Appendix 10.1 Digital Inputs and Outputs 10.1.1 Digital Inputs (Safety Technology "L Options") The digital inputs correspond to IEC 61131, type 2. Fig.10-1: Symbol Data Unit Min.
  • Page 78 76/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...
  • Page 79 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 77/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Index Index Accessories............69 Disposal.............. 73 Accumulators............73 Documentation Additional documentations........35 Additional documentations ......35 Address selector switch Cables ............36 Communication ..........40 Drive systems ..........35 Analog outputs............
  • Page 80 78/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Index ...Installation Packaging............73 Ground connections ........65 Parameters Signal lines ........... 66 Saving ............53 Instructions for use..........37 Patch function............. 50 Power consumption..........27 Production processes......... 73 Project planning manuals........
  • Page 81 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 79/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Index X141 ...X141 Safety technology ......... 45 Service input "Release brake" ...... 45...
  • Page 82 80/81 Bosch Rexroth AG DOK-INDRV*-KSM02*UL***-IN01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM02...
  • Page 83 DOK-INDRV*-KSM02*UL***-IN01-EN-P Bosch Rexroth AG 81/81 Rexroth IndraDrive Mi Distributed Servo Drive KSM02 Notes...
  • Page 84 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics R911335791 DOK-INDRV*-KSM02*UL***-IN01-EN-P...

This manual is also suitable for:

Rexroth ksm02

Table of Contents