Page 1 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Project Planning Manual Edition 03 R911335703 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 2 © Bosch Rexroth AG 2016 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
Page 3: Table Of Contents
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG I/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Table of Contents Page System presentation....................11 Introduction............................11 1.1.1 Rexroth IndraDrive Mi........................11 1.1.2 Features............................12 KSM02 motor-integrated servo drive....................12 KMS02 near motor servo drive.......................
Page 4 II/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page 2.1.2 Areas of use and application......................35 Inappropriate use..........................36 Safety instructions for electric drives and controls............37 Definitions of terms..........................37 General information..........................
Page 5 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG III/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page 5.2.5 Bearing load and shaft load....................... 80 KMS02 near motor servo drive......................82 5.3.1 KMS02 data sheet..........................82 5.3.2 KMS02 dimensional drawing......................84 KCU02 drive connection box........................
Page 6 IV/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page Cabinet free drive systems......................126 6.1.2 Ground connection.......................... 127 KCU02 connection points........................128 6.2.1 Position of connection points......................128 6.2.2 X1, Module Bus..........................
Page 7 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG V/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page 6.5.7 X37, X38, digital inputs/outputs....................... 177 6.5.8 X103.1, X103.2, hybrid cable connection point................177 6.5.9 X107, programming module......................177 6.5.10 X108, X109, communication output coupling..................
Page 8 VI/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page Length of hybrid cable without communication ................207 Hybrid cable length vs. KCU performance................... 208 Hybrid cable length vs. KMV03 performance................211 7.1.8...
Page 9 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG VII/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page Arrangement..........................237 Design............................238 8.2.2 KMS02 type plate..........................239 Arrangement..........................239 Design............................240 8.2.3 KMS03 type plate..........................241 Arrangement..........................241 Design............................
Page 10 VIII/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page Electrical connection........................... 258 9.6.1 General information......................... 258 9.6.2 Notices............................. 259 9.6.3 Electrical interfaces......................... 259 Overall connection diagram......................259 HMV01 used as supply unit......................261 HCS02 used as supply unit......................
Page 11 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG IX/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page LED H14............................297 11.3.2 KCU02 Diagnostic Display......................299 11.3.3 KSM/KMS diagnostic display......................301 H14 LED............................301 H25 H26 LED..........................303 Use............................
Page 12 X/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Table of Contents Page 14.1.2 Digital inputs (safety technology L options)..................323 14.1.3 Digital inputs (safety technology S options)..................324 14.2 Digital outputs............................. 325 14.2.1...
Page 13: System Presentation
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 11/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation System presentation Introduction 1.1.1 Rexroth IndraDrive Mi Rexroth IndraDrive Mi is an innovative system solution within the Rexroth IndraDrive platform with ●...
Page 14: Features
12/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.1.2 Features KSM02 motor-integrated servo drive Power is supplied to the drives via HMV or HCS (alternative power supply: KMV); HMS, HMD: optional Fig.
Page 15: Kms02 Near Motor Servo Drive
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 13/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation KMS02 near motor servo drive Power is supplied to the drives via HMV or HCS (alternative power supply: KMV); HMS, HMD: optional Fig.
Page 16: Knk03 Mains Filter, Kmv03 Supply Unit, Kms03 Near Motor Servo Drive
14/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation KNK03 mains filter, KMV03 supply unit, KMS03 near motor servo drive Components Features Cabinet free, distributed drive technology KNK03, mains filter ●...
Page 17: Maximum Number Of Drives Per Drive Line
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 15/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation Maximum number of drives per drive line Power supply Drive Maximum number HMV, HCS KSM02, KMS02, KMS03 KMV03 KSM02, KMS02, KMS03 The maximum power dissipation of the control voltage supply should not be exceeded.
Page 18: Rexroth Indradrive Mi Drive System
16/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation Rexroth IndraDrive Mi drive system 1.2.1 Components Cabinet-bound, distributed drive technology Components: See chapter "KSM02 motor-integrated servo drive" on page 12 chapter "KMS02 near motor servo drive" on page 13...
Page 19: Cabinet Free, Distributed Drive Technology
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 17/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation Cabinet free, distributed drive technology Components: See chapter "KNK03 mains filter, KMV03 supply unit, KMS03 near motor servo drive" on page KMV03 supply unit The KMV03 supply unit ●...
Page 20: Firmware
18/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.2.2 Firmware Firmware required to operate a Rexroth IndraDrive Mi drive system: Product Features Supported as of firmware version Series KSM02.1B 041C … 076C MPB-17V08 "Safe Motion"...
Page 21 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 19/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation Rexroth IndraDrive Mi drive system with HMV01 supply unit: 24V supply Transformer (optional) Fuses HMD, HMS Inverter (optional) HMV01 Supply unit Mains filter...
Page 22 20/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation For illustrations of Rexroth IndraDrive Mi drive systems with other supply units, please see chapter "Overall connection diagram" on page 259. LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 23: Overview Of Functions
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 21/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.2.4 Overview of functions Firmware functions (functional packages) For the available firmware functions, see chapter "Functional packages" in the Functional Description of the firmware used.
Page 24: Type Code
22/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation Type code 1.3.1 Introduction The type code is the basis of each purchase order of a Rexroth product. The type code unequivocally describes all variants: ●...
Page 25: Ksm02 Motor-Integrated Servo Drive
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 23/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.3.2 KSM02 motor-integrated servo drive KSM02 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
Page 26 24/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
Page 27: Kms02 Near Motor Servo Drive
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 25/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.3.3 KMS02 near motor servo drive KMS02 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
Page 28: Kms03 Near Motor Servo Drive
26/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.3.4 KMS03 near motor servo drive KMS03 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
Page 29: Kcu02 Drive Connection Box
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 27/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.3.5 KCU02 drive connection box KCU02.2 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
Page 30: Kmv03 Supply Unit
28/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.3.6 KMV03 supply unit KMV03 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
Page 31: Knk03 Mains Filter
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 29/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.3.7 KNK03 mains filter KNK03 type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
Page 32: About This Documentation
30/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation About this documentation 1.4.1 Editions Edition Notes Changes in comparison to previous edition: New contents ● KMS03 (near motor servo drive) ●...
Page 33: Documentations
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 31/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.4.2 Documentations Drive systems, system components Title Type of documentation Material number Document typecode Rexroth IndraDrive … R911… DOK-INDRV*-… Mi Drive Systems...
Page 34: Cables
32/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation Title Type of documentation Material number Document typecode Rexroth IndraDyn … R911… DOK-MOTOR*-… S Synchronous Motors MSK Project Planning Manual MSK********-PRxx-EN-P 296289...
Page 35 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 33/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation Title Type of documentation Material number Document typecode Rexroth IndraDrive ... R911… DOK-INDRV*-… MPx-16 to MPx-18 Reference Book GEN1-DIAG**-RExx-EN-P 326738 Diagnostic Messages...
Page 36: Your Feedback
34/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 System presentation 1.4.3 Your feedback Your experience is important for our improvement processes of products and documentations. Inform us about mistakes you discovered in this documentation and changes you suggest;...
Page 37: Important Directions For Use
Drive controllers have to be programmed before commissioning to ensure that the motor executes the specific functions of an application. Drive controllers of the Rexroth IndraDrive Mi series have been developed for use in single- and multi-axis drive and control tasks.
Page 38: Inappropriate Use
36/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Important directions for use To ensure application-specific use of Drive controllers, device types of differ‐ ent drive power and different interfaces are available. Typical applications include, for example: ●...
Page 39: Safety Instructions For Electric Drives And Controls
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 37/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls Safety instructions for electric drives and controls Definitions of terms Application documentation Application documentation comprises the entire documentation used to in‐...
Page 40: General Information
38/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls requires. To comply with these qualifications, it is necessary, among other things, ● to be trained, instructed or authorized to switch electric circuits and devi‐...
Page 41: Hazards By Improper Use
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 39/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls ● Applications for functional safety are only allowed if clearly and explicitly specified in the application documentation "Integrated Safety Technolo‐...
Page 42: Instructions With Regard To Specific Dangers
40/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls ● Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electric drive systems! ●...
Page 43: Protective Extra-Low Voltage As Protection Against Electric Shock
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 41/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls ● Secure built-in devices from penetrating foreign objects and water, as well as from direct contact, by providing an external housing, for exam‐...
Page 44: Protection Against Dangerous Movements
42/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls Danger to life, risk of injury by electric shock! High electrical voltage by incor‐ rect connection! If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Rexroth...
Page 45: Protection Against Electromagnetic And Magnetic Fields During Operation And Mounting
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 43/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls ment works. Do not operate the machine if the emergency stopping switch is not working. ● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches/OFF buttons or use a safe starting lockout.
Page 46: Protection During Handling And Mounting
44/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls ● Do not touch hot surfaces of, for example, braking resistors, heat sinks, supply units and drive controllers, motors, windings and laminated cores! ●...
Page 47: Protection Against Pressurized Systems
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 45/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls Environmental protection and disposal! The batteries contained in the product are considered dangerous goods during land, air, and sea transport (risk of explosion) in the sense of the legal regula‐...
Page 48: Explanation Of Signal Words And The Safety Alert Symbol
46/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Safety instructions for electric drives and controls Explanation of signal words and the Safety alert symbol The Safety Instructions in the available application documentation contain...
Page 49: General Data And Specifications
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 47/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications General data and specifications Acceptance tests and approvals Declaration of conformity Declarations of conformity confirm that the components comply with the valid EN standards and EC directives.
Page 50 48/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Allowed pollution degree Comply with the allowed pollution degree of the components (see "Ambient and operating conditions"). Company Name BOSCH REXROTH ELECTRIC DRIVES & CON‐...
Page 51: Transport And Storage
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 49/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Scope for Compulsory Certification of Products acc. first Catalogue" and put in circulation in China. This compulsory certification has existed since 2003.
Page 52 50/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Ambient and operating conditions for storage Description Symbol Unit Value Temperature range °C -20 … +55 a_store Relative humidity 5 … 95 Absolute humidity 1 …...
Page 53: Installation Conditions
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 51/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Installation conditions 4.3.1 Ambient and operating conditions Check that the ambient conditions, in particular the control cabi‐ net temperature, are complied with by calculating the heat levels in the control cabinet.
Page 54 52/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Description Symbol Unit Value Derating vs. ambient temperature: The performance data are reduced by the fac‐ tor F in the ambient temperature range...
Page 55 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 53/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Ambient and operating conditions (KSM) Description Symbol Unit Value Degree of protection (IEC 60529) IP65 Use within scope of CSA / UL For use in NFPA 79 applications only.
Page 56 54/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Description Symbol Unit Value Maximum concentration of corrosive gases According to degree of protection Vibration sine: axial Acceleration at 10 … 2000 Hz...
Page 57 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 55/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Description Symbol Unit Value Derating vs. installation altitude: At an installation altitude h > h , the perform‐ nenn ance data reduced by factor f are available.
Page 58 56/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Description Symbol Unit Value Allowed mounting position G1, G2, G3, G4 Definition of mounting positions: See chapter "Mounting positions of components" on page...
Page 59 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 57/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications According to EN 60721‑3‑3 Tab. 4-9: Ambient and operating conditions (KMV, KNK) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 60: Control Cabinet Design And Cooling
58/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications 4.3.2 Control cabinet design and cooling The only mounting position allowed for supply units and drive controllers to be installed in control cabinets is G1.
Page 61 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 59/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Control cabinet ventilation (sche‐ matic diagram) Control cabinet Air outlet opening Heat discharge Device in control cabinet Control cabinet fan Filter at air intake opening Fig.
Page 62: Mounting Position
60/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications 4.3.3 Mounting position Mounting positions of components Risk of damage to the components by incor‐ NOTICE rect mounting position! Only operate the components in their allowed mounting positions. The al‐...
Page 63: Mounting Positions Of Motor-Integrated Servo Drives
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 61/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 General data and specifications Mounting Positions of Motor-Integrated Servo Drives IM B5 IM V1 IM V3 Flange mounting on drive Flange mounting on drive...
Page 64: Control Voltage (24V Supply)
Max. output power: 10000 VA The data in the table below generally apply to the 24V supply of the devices of the Rexroth IndraDrive Mi range. For other data, such as power consump‐ tion and inrush currents, see the technical data for each device.
Page 65: Technical Data Of The Components
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 63/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Technical data of the components Explanation of terms and definitions KSM02 data sheet with optional brake Description Symbol Unit...
Page 66 64/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Description Symbol Unit Definition Nm/A Ratio of torque to current in the motor winding (r.m.s. value) at Torque constant at 20 °C motor temperature 20 °C.
Page 67 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 65/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5) 6) Manufacturing tolerance ±5% Tab. 5-1: KSM02.1B-041, KSM02.1B-061, KSM02.1B-071, KSM02.1B-076 da‐ ta sheet Motor data The motor data and characteristics are determined under the following condi‐...
Page 68 66/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Duty cycle ED: 25% DC continuous power P Power consumption at the point of maximum power (PML); mechanical pow‐...
Page 69: Ksm02 Motor-Integrated Servo Drive
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 67/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KSM02 motor-integrated servo drive 5.2.1 KSM02 without motor holding brake, data sheet KSM without motor holding brake, data sheet KSM02.1...
Page 70 68/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KSM02.1 KSM02.1 KSM02.1 KSM02.1 KSM02.1 KSM02.1 B-041C- B-061C- B-061C- B-071C- B-071C- B-076C- Description Symbol Unit 42N-__- 35N-__- 61N-__- 24N-__-...
Page 71: Ksm02 With Motor Holding Brake, Data Sheet
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 69/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.2.2 KSM02 with motor holding brake, data sheet The data of KSM02 with motor holding brake differ from the data of KSM02 without motor holding brake in the following aspects: ●...
Page 72 70/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KSM02.1 KSM02.1 KSM02.1 KSM02.1 KSM02.1 KSM02.1 B-041C- B-061C- B-061C- B-071C- B-071C- B-076C- Description Symbol Unit 42N-__- 35N-__- 61N-__- 24N-__-...
Page 73: Ksm02 Characteristics
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 71/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.2.3 KSM02 characteristics S1, S3 Characteristics apply to a PWM frequency of 4 kHz , controlled supply (1) 3 × AC 400 V (2)(3)(4) , uncontrolled supply (2) 3 ×...
Page 74 72/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components S1, S3 Characteristics apply to a PWM frequency of 4 kHz , controlled supply (1) 3 × AC 400 V (2)(3)(4) , uncontrolled supply (2) 3 ×...
Page 75 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 73/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components S1, S3 Characteristics apply to a PWM frequency of 4 kHz , controlled supply (1) 3 × AC 400 V (2)(3)(4) , uncontrolled supply (2) 3 ×...
Page 76: Dimensions And Technical Design
74/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.2.4 Dimensions and technical design Dimensions Fig. 5-11: KSM02.1B-041C dimensions LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 77 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 75/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Fig. 5-12: KSM02.1B-061C dimensions LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 78 76/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Mounting clearance (standard) Mounting clearance with optional master communication output coupling LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 79 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 77/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components More mounting clearance with HAS10 accessory (fixing clip for hybrid cable connectors). More mounting clearance is required to install the HAS10 accessory with a screwdriver. The exact...
Page 80 78/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Fig. 5-14: KSM02.1B-076C dimensions LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 81: Technical Design
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 79/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Technical design Type of construction of motor Type of construction of motor B5 according to EN 60034-7 Housing varnish Black, RAL 9005 Balance value level (Balance qual‐...
Page 82: Bearing Load And Shaft Load
80/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.2.5 Bearing load and shaft load chapter 7.3 "Notes on mechanical project planning" on page 225 further information on ●...
Page 83 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 81/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Fig. 5-18: KSM02.1B-076: Allowed radial force (shaft and bearing load) Axial force F Type Maximum allowed axial force in [N] axial KSM02.1B-041...
Page 84: Kms02 Near Motor Servo Drive
82/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KMS02 near motor servo drive 5.3.1 KMS02 data sheet KMS data sheet Description Symbol Unit KMS02.1B-A018-P-D7-ET-NNN-NN-NN Listing in accordance with UL standard...
Page 85 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 83/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Description Symbol Unit KMS02.1B-A018-P-D7-ET-NNN-NN-NN Rise of voltage at output with U LN_nenn 7.5 m motor cable length phase-ground dv/dt kV/µs...
Page 86: Kms02 Dimensional Drawing
84/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.3.2 KMS02 dimensional drawing Mounting clearance (standard) Mounting clearance with optional master communication output coupling More mounting clearance with HAS10 accessory (fixing clip for hybrid cable connectors).
Page 87: Kcu02 Drive Connection Box
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 85/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KCU02 drive connection box 5.4.1 Brief description and use Drive Connection Box KCU02 The drive connection box KCU02 ●...
Page 88: Kcu02 Data Sheet
86/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.4.2 KCU02 data sheet KCU data sheet - Currents, voltages, power Description Symbol Unit KCU02.2N-ET-ET*-025-NN-N-NN-NW Listing in accordance with UL...
Page 89 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 87/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Description Symbol Unit KCU02.2N-ET-ET*-025-NN-N-NN-NW Power section data - input Rated input voltage, power DC 540...750 LN_nenn Rated input current 25.0...
Page 90 88/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Air intake Air outlet Mounting surface in control cabinet Distance top Distance bottom Distance horizontal Fig. 5-20: Air intake and air outlet at device...
Page 91: Kcu02 Dimensional Drawing
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 89/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.4.3 KCU02 dimensional drawing Minimum mounting clearance Fig. 5-21: Dimensions LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 92: Kmv03 Supply Unit
90/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KMV03 supply unit 5.5.1 Ambient and operating conditions Ambient and operating conditions - UL ratings Description Symbol Unit KMV03.1R-B0007-P-D7-ET-NNNN...
Page 93: Mechanics And Mounting
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 91/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.5.2 Mechanics and mounting KMV03 dimensions Minimum mounting clearance Boring dimensions Fig. 5-22: KMV03, dimensions LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 94: Dimensions, Mass, Insulation, Sound Pressure Level
92/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Dimensions, mass, insulation, sound pressure level Data for mass, dimensions, sound pressure level, insulation Description Symbol Unit KMV03.1R-B0007-P-D7-ET-NNNN Mass 15.70...
Page 95: Power Dissipation, Mounting Position, Cooling, Distances
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 93/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Power dissipation, mounting position, cooling, distances Cooling and power dissipation data Description Symbol Unit KMV03.1R-B0007-P-D7-ET-NNNN Ambient temperature range for °C...
Page 96: Basic Data
94/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.5.3 Basic data Control voltage Control voltage supply data Description Symbol Unit KMV03.1R-B0007-P-D7-ET-NNNN Control voltage input DC 24 V ±20 %...
Page 97: Mains Voltage
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 95/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Mains voltage Mains voltage supply data Description Symbol Unit KMV03.1R-B0007-P-D7-ET-NNNN Mains frequency 50...60 Mains frequency tolerance ±2 Maximum allowed mains frequen‐...
Page 98 96/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Description Symbol Unit KMV03.1R-B0007-P-D7-ET-NNNN Mains fuse according EN 60204‑1 Required wire size in accordance with NFPA 79 and UL 508 A (in‐...
Page 99: Dc Bus
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 97/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components DC bus Supply unit data - DC bus Description Symbol Unit KMV03.1R-B0007-P-D7-ET-NNNN Nominal value of regulated DC DC_nenn bus voltage Capacitance in DC bus 2.35...
Page 100: Braking Resistor
98/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Braking resistor Integrated braking resistor data Description Symbol Unit KMV03.1R-B0007-P-D7-ET-NNNN Braking resistor continuous power 0.15 Braking resistor peak power 12.00...
Page 101: Knk03 Mains Filter
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 99/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KNK03 mains filter 5.6.1 KNK03 data sheet Technical data - currents, voltages, power Description Symbol Unit KNK03.1A-NR-B0012-P-U226-A4-NNNN Degree of protection according to...
Page 102: Knk03 Dimensional Drawing
100/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.6.2 KNK03 dimensional drawing Minimum mounting clearance Boring dimensions Fig. 5-23: KNK03, dimensions LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 103: Kms03 Near Motor Servo Drive
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 101/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KMS03 near motor servo drive 5.7.1 KMS03 data sheet KMS data sheet KMS03.1B-A036-P-D7-ET- KMS03.1B-B036-P-D7-ET- Description Symbol Unit END-NN-NN-FW END-NN-NN-FW...
Page 104 102/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KMS03.1B-A036-P-D7-ET- KMS03.1B-B036-P-D7-ET- Description Symbol Unit END-NN-NN-FW END-NN-NN-FW Rise of voltage at output with and 7.5 m motor cable dv/dt kV/µs...
Page 105 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 103/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Guide value "Rise of voltage at output" Observe that the voltage load at the motor is almost independent of the power section used.
Page 106: Kms03 Dimensional Drawing
104/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.7.2 KMS03 dimensional drawing KMS03.1B-A036 Mounting clearance (standard) Mounting clearance with optional master communication output coupling More mounting clearance with HAS10 accessory (fixing clip for hybrid cable connectors).
Page 107 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 105/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KMS03.1B-B036 Mounting clearance (standard) Mounting clearance with optional master communication output coupling More mounting clearance with HAS10 accessory (fixing clip for hybrid cable connectors).
Page 108: Rkh Hybrid Cable
106/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components RKH hybrid cable 5.8.1 RKH hybrid cable incl. communication, technical data Data sheet - bulk cable Description Symbol Unit...
Page 109 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 107/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Description Symbol Unit REH0800 Bending radius with permanent in‐ 5 x D stallation m/s² Max. acceleration Max. travel velocity Max.
Page 110: Hybrid Cable Without Communication, Technical Data
108/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.8.2 Hybrid cable without communication, technical data Data sheet - bulk cable Description Symbol Unit REH0803 Brief description of cable (5x2.5mm²...
Page 111 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 109/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Description Symbol Unit REH0803 Max. horizontal travel distance Bending and torsional stress ° not suitable Last modification: 2016-01-13 UL file number according to cable marking...
Page 112: Selecting Hybrid Cable Incl. Communication For Appropriate Connection
110/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.8.3 Selecting hybrid cable incl. communication for appropriate connection Hybrid cable RKH (with different outgoing di‐ rections from connection point X103.1 and X103.2...
Page 113 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 111/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Selection of Hybrid Cables Fig. 5-26: Example of Drive System With Hybrid Cable Each drive line must be terminated with the terminal connector RHS0014.
Page 114 112/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Locking pins at connectors and connection points Locking pins at connection points X103.1 and X103.2 Locking pin at connector of hybrid cable Fig.
Page 115: Selecting Hybrid Cable Without Communication For Appropriate Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 113/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.8.4 Selecting hybrid cable without communication for appropriate connec‐ tion RKH hybrid cable without communication (with different outgoing directions from connection point X103.1 or X103.2 at...
Page 116 114/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Locking pins at connectors and connection points Locking pins at connection points X103.1 and X103.2 Locking pin at connector of hybrid cable Fig.
Page 117: Interconnection Diagrams For Ready-Made Hybrid Cables Incl. Communication
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 115/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.8.5 Interconnection diagrams for ready-made hybrid cables incl. commu‐ nication KCU - KSM/KMS Applies to: RKH0311, RKH0411, RKH0511 KCU plug-in connector Bulk cable KSM/KMS plug-in connec‐...
Page 118 116/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components The coding profile ensures the downward compatibility of the hybrid cable for KSM01/KMS01 Tab. 5-24: Parts of ready-made hybrid cables from KCU to KSM/KMS...
Page 119: Ksm/Kms - Ksm/Kms
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 117/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KSM/KMS - KSM/KMS Applies to: RKH0011, RKH0012, RKH0110, RKH0210, RKH0111, RKH0211, RKH0212, RKH0213, RKH0214, RKH0215, RKH0610, RKH0611 KSM/KMS plug-in connec‐...
Page 120 118/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components RKH0012 RKH0211 RKH0611 RKH0111 RKH0213 RKH0215 Locking pin Coding profile Picture shows coding with view to mating side The coding profile ensures the downward compatibility of the hybrid cable for KSM01/KMS01 Tab.
Page 121: Flexible Cable Tracks
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 119/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components Flexible cable tracks Applies to: RKH0700 KSM/KMS plug-in connec‐ Bulk cable KSM/KMS plug-in connec‐ RHS0007/C03 REH0800 RHS0007/C03 Interconnection diagram...
Page 122: Rhs0014 Terminal Connector
120/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components RHS0014 terminal connector Terminal Connector RHS0014 Each line of drives must be terminated at the last connection point X103.2, using terminal connector RHS0014 (parts number: R911335793).
Page 123: Interconnection Diagrams For Ready-Made Hybrid Cables Without Communication
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 121/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.8.6 Interconnection diagrams for ready-made hybrid cables without com‐ munication KCU - KSM/KMS Applies to: RKH0321, RKH0421 KCU plug-in connector Bulk cable KSM/KMS plug-in connec‐...
Page 124: Ksm/Kms - Ksm/Kms
122/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KSM/KMS - KSM/KMS Applies to: RKH0021, RKH0120, RKH0121, RKH0220 KSM/KMS plug-in connec‐ Bulk cable KSM/KMS plug-in connec‐ RHS0011/C03 REH0803...
Page 125: Interconnection Diagrams For Ready-Made Hybrid Cables Used For Mains Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 123/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components 5.8.7 Interconnection diagrams for ready-made hybrid cables used for mains connection KNK03 - KMV03 (RKH0800) Applies to: RKH0800 KNK03 plug-in connector...
Page 126: Knk03 - Kmv03 (Rkh0801)
124/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Technical data of the components KNK03 - KMV03 (RKH0801) Applies to: RKH0801 KNK03 plug-in connector Bulk cable KMV03 plug-in connector RHS0019/K03 REH0803 RHS0020/K03 Interconnection diagram...
Page 127: Connection Points
Dangerous contact voltage at device housing! WARNING Lethal electric shock! The devices of the Rexroth IndraDrive Mi product range are devices with in‐ creased leakage current (greater than AC 3.5 mA or DC 10 mA). Therefore, always install a stationary connection of the equipment grounding conductor.
Page 128: Cabinet Free Drive Systems
Dangerous contact voltage at device housing! WARNING Lethal electric shock! The devices of the Rexroth IndraDrive Mi product range are devices with in‐ creased leakage current (greater than AC 3.5 mA or DC 10 mA). Therefore, always install a stationary connection of the equipment grounding conductor.
Page 129: Ground Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 127/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 1. Connection point of equipment grounding conductor at KNK03 mains filter with connection to equipment grounding system 2. Hybrid cables connect equipment grounding conductors of the de‐...
Page 130: Kcu02 Connection Points
128/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points KCU02 connection points 6.2.1 Position of connection points Figure Element Significance Notes Equipment grounding con‐ For connection to the equipment grounding ductor system Joint bar equipment ground‐...
Page 131: X1, Module Bus
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 129/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points At a KCU02, exclusively operate KSM02 motor-integrated servo drives or KMS02/KMS03 near motor servo drives. For the correct and safe function of the drive, all connection points must be connected.
Page 132: X29.1, X29.2, Multi-Ethernet
130/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.2.3 X29.1, X29.2, Multi-Ethernet The signals at X29.1 are directly looped through to X29.2. View Connection Signal name Function Transmit, differential output A...
Page 133 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 131/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points RKB0013, KCU02 ↔ Drive Con‐ troller The cable RKB0013/00,55 (length: 0.55 m) con‐ nects a KCU02 to a neighboring drive controller. Tab. 6-5:...
Page 134: X49, L3 - Safe Torque Off
132/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.2.4 X49, L3 - Safe Torque Off Data View Identifica‐ Function tion Safe Torque Off Spring terminal (connector) Unit Min. Max. Connection cable...
Page 135: X50, E-Stop Input
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 133/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.2.5 X50, E-Stop Input View Connection Signal name Function 24V output for E-Stop input ______ Digital input for E-Stop E-Stop (isolated; active with input voltage "L")
Page 136: X52, Status Messages
134/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.2.6 X52, Status Messages Connection to the overall system takes place via the drive connection box KCU02. View Connection Signal name Function...
Page 137: X53, Control Voltage Output
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 135/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.2.7 X53, Control Voltage Output High electrical voltage! Danger to life by elec‐ WARNING tric shock! Do not remove connectors when the component has been powered. Do not plug in connectors when the component has been powered.
Page 138: X54, Dc Bus, Equipment Grounding Conductor Output Ksm02/Kms02
136/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.2.8 X54, DC Bus, Equipment Grounding Conductor Output KSM02/ KMS02 View Connection Function L- (BK*) DC bus; negative pole Equipment grounding conductor...
Page 139: Dc Bus Connection L+, L
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 137/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.2.9 DC Bus Connection L+, L- Lethal electric shock by live parts with more WARNING than 50 V! Before working on live parts: De-energize installation and secure power switch against unintentional or unauthorized re-energization.
Page 140 138/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Fig. 6-2: Connection of Contact Bars Notes on Installation If in special cases it is not possible to use the contact bars provided to estab‐...
Page 141 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 139/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points WARNING! Lethal electric shock by live parts with more than 50 V! The appropriate touch guard must be mounted for each device following connection work.
Page 142: Control Voltage Supply +24V, 0V
Control Voltage Supply +24V, 0V PELV for 24V power supply unit For the 24V supply of the devices of the Rexroth IndraDrive Mi range, use a power supply unit or a control-power transformer with protection by PELV according to IEC 60204-1 (section 6.4).
Page 143 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 141/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points HCS02 HCS03, HMV01, HMV02 For HCS03, HMV01 and HMV02 devices, the 24V supply is connected to the drive connection box KCU with contact For HCS02 devices, the 24V supply is connected to the bars.
Page 144: Ksm02 Connection Points
142/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points KSM02 connection points 6.3.1 Position of connection points Use ready-made hybrid cables and terminal connectors by Rexroth for X103.1 and X103.2. X107 (programming module) is only accessible after the cover has been removed.
Page 145: X37, X38, Digital Inputs/Outputs
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 143/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.3.2 X37, X38, digital inputs/outputs Fig. 6-3: X37 and X38 View Connec‐ Signal Function tion name X37.1 External supply 19 … 30 V, max. 1 A, connected to X38.1 X37.2...
Page 146 144/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points ● The outputs and U are internally supplied with isolated 24 V (±20%). This allows sensors to be directly (without any additional external 24 V supply) connected to KSM/KMS, if their total current consumption (X37 and X38) is smaller than 100 mA.
Page 147 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 145/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Data: Inputs Data Unit min. typ. max. Allowed input voltage Input current Input resistance kΩ Sampling frequency Depending on firmware Delay time μs...
Page 148 146/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Data: Outputs Data Unit min. typ. max. Output voltage ON (with external supply) - 0.5 Output voltage ON (without external sup‐ 19.2 28.8...
Page 149: X103.1, X103.2, Hybrid Cable Connection Point
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 147/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.3.3 X103.1, X103.2, hybrid cable connection point High electrical voltage! Danger to life by elec‐ WARNING tric shock! Do not remove connectors when the component has been powered. Do not plug in connectors when the component has been powered.
Page 150 148/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points View Connection Signal name Function Equipment grounding conductor Power supply, DC 750 V, 25 A 42 V supply, max. 15 A Ext_SI_Ch1_In (X103.1) Control signals (24 V) Ext_SI_Ch1 (X103.2)
Page 151: X107, Programming Module
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 149/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.3.4 X107, programming module Fig. 6-7: Programming module at X107 X107 is the connection point of the PFM03.1 programming module. The pro‐...
Page 152 150/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Devices with communication out‐ Information for devices with connection points for com‐ put coupling munication (e.g., X108/X109 or X118/X119) ● The cover may only be removed from the housing in vertical upward direction and placed onto the housing in vertical downward direction.
Page 153: X108, X109, Communication Output Coupling
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 151/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.3.5 X108, X109, communication output coupling The optional connection point X108/X109 is an additional Multi-Ethernet inter‐ face used to connect components with Ethernet-based communication (sercos III, PROFINET IO, EtherNet/IP, EtherCAT) in distributed form.
Page 154 152/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points is interrupted. The HAS10.1-001-002-NN accessory is used to fasten the ca‐ ble to the device. Fig. 6-9: Cable for unused output coupling Principle of output coupling In the case of devices with communication output coupling, the communica‐...
Page 155 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 153/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Internal signal processing LK_B Internal circuit board for transmitting the communication signals X_serc Internal communication interface Fig. 6-11: Devices without communication output coupling...
Page 156: X118, X119, External Communication
154/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.3.6 X118, X119, external communication The optional connection point X118/X119 is a Multi-Ethernet interface used to connect components with Ethernet-based communication (sercos III, PROFINET IO, EtherNet/IP, EtherCAT) in distributed form.
Page 157: X141, Safe Torque Off Safety Technology And "Release Brake" Service Input
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 155/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.3.7 X141, Safe Torque Off safety technology and "release brake" service input Fig. 6-13: X141 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 158 156/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points View Con‐ Signal name Signal name Function nection Devices with Devices safety tech‐ without safe‐ nology ty technology SI_Ch1 n. c. Input for selection of channel 1 (connected to X103.2.10)
Page 159 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 157/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Ready-made connection cable RKB0033 Connector for safety zone node RBS0023 When a KSM/KMS with optional safety technology is to be a safety zone node within a safety zone, X141 has to be equipped with the connector RBS0023.
Page 160: X141, Safe Motion Safety Technology And "Release Brake" Service Input
158/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.3.8 X141, Safe Motion safety technology and "release brake" service in‐ Fig. 6-14: X141 View Connec‐ Signal name Function tion SI_In_Ch1 Input 1...
Page 161 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 159/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points KSM/KMS without optional safety technology can be operated within a safety zone, because the signals are transmitted to the next safety zone node via X103.1 and X103.2. KSM/KMS without optional safety technology do not react to safety technology sig‐...
Page 162: Second Connection Point Of Equipment Grounding Conductor
160/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.3.9 Second connection point of equipment grounding conductor Parts of the installation with attached KSM0x/KMS0x have to be connected to the equipment grounding system of the installation. The housings of KSM0x/ KMS0x then are connected to the equipment grounding system of the instal‐...
Page 163 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 161/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Second connection point of equipment grounding conductor at housing View Connection Signal name Function Equipment Second connection point of equipment grounding grounding conductor...
Page 164: Kms02 Connection Points
162/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points KMS02 connection points 6.4.1 Position of connection points Use ready-made hybrid cables and terminal connectors by Rexroth for X103.1 and X103.2. X107 (programming module) is only accessible after the cover has been removed.
Page 165: X104, Connection For Motor Encoder
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 163/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.4.4 X104, connection for motor encoder Description For encoders with a supply voltage of 12 Volt (max. 60 mA): Sin-cos encoder 1 V ;...
Page 166 164/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points chapter 6.3.8 "X141, Safe Motion safety technology and release brake service input" on page 158 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 167: X156, Motor Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 165/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.4.9 X156, Motor Connection View Connection Signal name Function U1, V1, W1 Power output Equipment grounding conductor MotTemp+ Temperature measurement input MotTemp-...
Page 168: Kms03 Connection Points
166/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points KMS03 connection points 6.5.1 Position of connection points Use ready-made hybrid cables and terminal connectors by Rexroth for X103.1 and X103.2. X107 (programming module) is only accessible after the cover has been removed.
Page 169: Motor Cable And Encoder Cable Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 167/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.5.2 Motor cable and encoder cable connection Condition as supplied Connection cover Protective covering Screws (M4, 2.5 Nm) Fig. 6-15: Connection cover with protective covering...
Page 170: Connection Cover: Mounting Options
168/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Connection cover: Mounting options Cable outlet toward the housing Cable outlet away from the housing Fig. 6-16: Connection cover: Mounting options LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 171: Connecting The Cables
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 169/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Connecting the cables 1. Take off connection cover and remove protective covering 2. Put motor power cable connector (RLS0725) through big opening and plug connector (XD3, XG3) into device.
Page 172 170/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Motor Brake/temperature Motor encoder, digital Motor encoder, analog Cable plate Fig. 6-17: Motor cable and encoder cable LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 173: Xd3, Motor Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 171/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.5.3 XD3, motor connection View Connection Function For power connection U1 at motor For power connection V1 at motor For power connection W1 at motor For equipment grounding conductor of motor Tab.
Page 174: Xg3, Motor Temperature Monitoring And Motor Holding Brake
172/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.5.4 XG3, motor temperature monitoring and motor holding brake Dangerous movements! Danger to persons WARNING from falling or dropping axes! The standard motor holding brake provided or an external motor holding...
Page 175 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 173/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Mechanical data Spring terminal (connector) Unit min. max. Connection cable 0.25 Stranded wire Stripped length Tab. 6-39: Mechanical data Electrical data (output for controlling motor holding brake [XG3.3/4])
Page 176 174/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points Connection diagram Fig. 6-18: Connection of motor temperature monitoring and motor holding brake LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 177: Xg4, Digital Motor Encoder Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 175/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.5.5 XG4, digital motor encoder connection Description For encoders with a supply voltage of 5 Volt (max. 300 mA) and 12 Volt (max. 60 mA): HIPERFACE®, EnDat2.1, EnDat2.2, SSI, Panasonic, 1Vpp without reference...
Page 178: Xg8, Analog Motor Encoder Connection
176/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.5.6 XG8, analog motor encoder connection Description For encoders with a supply voltage of 5 Volt (max. 300 mA) and 12 Volt (max.
Page 179: X37, X38, Digital Inputs/Outputs
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 177/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.5.7 X37, X38, digital inputs/outputs See description KSM02 (chapter 6.3.2 "X37, X38, digital inputs/outputs" on page 143). 6.5.8 X103.1, X103.2, hybrid cable connection point See description KSM02 (chapter 6.3.3 "X103.1, X103.2, hybrid cable con‐...
Page 180: X141, Safety Technology
178/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.5.12 X141, safety technology chapter 6.3.7 "X141, Safe Torque Off safety technology and release brake service input" on page 155. chapter 6.3.8 "X141, Safe Motion safety technology and release brake service input"...
Page 181: Kmv03 Connection Points
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 179/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points KMV03 connection points 6.6.1 Position of connection points Figure Element Significance Digital inputs/outputs X103.1 Hybrid cable X103.2 X108 Communication X109 X141 Safety technology (optional)
Page 182: X37, X38, Digital Inputs/Outputs
180/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.6.2 X37, X38, digital inputs/outputs See description KSM02 (chapter 6.3.2 "X37, X38, digital inputs/outputs" on page 143). 6.6.3 X103.1, X103.2, hybrid cable connection point See description KSM02 (chapter 6.3.3 "X103.1, X103.2, hybrid cable con‐...
Page 183: Xd1, Mains Voltage
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 181/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.6.8 XD1, mains voltage View Connection Function Connection to mains filter (XD1.2.L1) Connection to mains filter (XD1.2.L2) Connection to mains filter (XD1.2.L3) Equipment grounding conductor Tab.
Page 184: Xd10, Control Voltage
182/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.6.9 XD10, control voltage View Connection Function Control voltage positive pole Control voltage negative pole Tab. 6-50: Pin assignment Mechanical data Screw terminal (connector) Unit max.
Page 185: Xg3, Mains Choke Temperature Contact
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 183/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.6.10 XG3, mains choke temperature contact View Connection Function Connection to mains filter (mains choke temperature con‐ tact XG3.1/2) Tab. 6-54: Pin assignment...
Page 186: Xg14, Mains Voltage Synchronization
184/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.6.11 XG14, mains voltage synchronization View Connection Function Connection to mains filter(XG14.L1) Connection to mains filter (XG14.L2) Connection to mains filter (XG14.L3) Tab.
Page 187: Xg34, Mains Contactor Control And Feedback Contacts (Knk03)
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 185/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.6.12 XG34, mains contactor control and feedback contacts (KNK03) View Connection Function Mains contactor control Connection to mains filter (XG34.1/2) Mains contactor feedback (N/O contact) Connection to mains filter (XG34.3/4)
Page 188: Connection Cover: Mounting Options
186/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.6.13 Connection cover: Mounting options Fig. 6-19: Connection cover: Mounting options Tightening torque of the mounting screws: 2.5 Nm LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 189: Knk03 Connection Points
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 187/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points KNK03 connection points 6.7.1 Position of connection points Figure Element Significance Mains voltage supply input Output to load KMV03 (XD1, XD1.2 mains voltage)
Page 190: Xd1, Mains Voltage
188/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.7.3 XD1, mains voltage View Connection Function Input for supply with mains voltage Input for supply with mains voltage Input for supply with mains voltage Equipment grounding conductor Tab.
Page 191: Xd1.2, Supply Unit
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 189/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.7.4 XD1.2, supply unit View Connection Function Connection to supply unit Connection to supply unit Connection to supply unit Equipment grounding conductor Tab.
Page 192: Xg14, Mains Voltage Synchronization
190/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.7.5 XG14, mains voltage synchronization View Connection Function Connection to supply unit (XG14 L1) Connection to supply unit (XG14 L2) Connection to supply unit (XG14 L3) Tab.
Page 193: Xg3, Mains Choke Temperature Contact
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 191/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.7.6 XG3, mains choke temperature contact View Connection Function Temperature contact Tab. 6-79: Pin assignment Mechanical data Spring terminal (connector) Unit max.
Page 194: Xg34, Mains Contactor Control And Feedback Contacts
192/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.7.7 XG34, mains contactor control and feedback contacts View Connection Function Mains contactor control (N/C contact) Mains contactor feedback (N/O contact) Tab. 6-83:...
Page 195: Connection Cover: Mounting Options
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 193/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Connection points 6.7.8 Connection cover: Mounting options Fig. 6-20: Connection cover: Mounting options Tightening torque of the mounting screws: 2.5 Nm LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 196 194/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 197: Notes On Project Planning
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 195/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Notes on project planning Combining the individual components 7.1.1 Power supply The combination of the individual components mainly depends on the desired power supply component: ●...
Page 198: Power Supply By Hcs01
196/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Additional capacitance C required for HCS02! DC_ext For operation as a supply unit with low load at the motor output ≤...
Page 199: Control Voltage Power Requirement 42 V
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 197/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning 7.1.5 Control voltage power requirement 42 V Power components Symbol Power require‐ Explanation ment [W] Basic power of the component Component: KSM, KMS, KMV, …...
Page 200: Kcu02 Drive Connection Box
198/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning 7.1.6 KCU02 drive connection box General information Functions The drive connection box KCU mainly fulfills the following functions: ● Passing the power supply to the drive line ●...
Page 201 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 199/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning supply (P = power dissipation which KCU generates by converting the Diss_cont 24 V voltage to 42 V; depends on the load at the 42V supply.).
Page 202: Power Supply To Ksm/Kms (Kcu)
Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Power supply to KSM/KMS (KCU) A drive line for power supply in the Rexroth IndraDrive Mi system is designed as a bus (L+, L-) and consists of: ●...
Page 203 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 201/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Peak power Comply with KCU peak power The sum of the electric powers of all KSM/KMS of a drive line...
Page 204 202/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning DC 750 V (controlled supply) Data used for the diagrams: ● Maximum peak current of 3 × I : 75 A Bypass ●...
Page 205 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 203/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning S1, S3 Characteristics apply to a PWM frequency of 4 kHz ① , controlled supply 3 AC 400 V ②...
Page 206 204/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Observe installed motor peak power The sum of installed motor peak powers must be smaller than maximum peak power P indicated in the diagram.
Page 207: Hybrid Cable Length
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 205/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning 7.1.7 Hybrid cable length Length of hybrid cable incl. communication Allowed cable length depending on load The maximum allowed total length is limited depending on the kind of load on the hybrid cable.
Page 208 206/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Allowed lengths Limit values Symbol Unit Value For permanent routing Total length total Segment length from supply component seg_1 (e.g., KCU) to first KSM/KMS...
Page 209: Length Of Hybrid Cable Without Communication
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 207/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Segment length (l Maximum allowed length in flexible cable track (l max_schlepp Example: With a segment length of 60 m, the maximum al‐...
Page 210: Hybrid Cable Length Vs. Kcu Performance
208/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Hybrid cable length vs. KCU performance The maximum allowed hybrid cable length of a drive line can be determined using the power required by the servo drives.
Page 211 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 209/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Servo drives evenly distributed over the entire drive line Servo drives evenly distributed at the end of the drive line...
Page 212 210/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Servo drives evenly distributed over the entire drive line Servo drives evenly distributed at the end of the drive line...
Page 213: Hybrid Cable Length Vs. Kmv03 Performance
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 211/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Hybrid cable length vs. KMV03 performance The maximum allowed hybrid cable length of a drive line can be determined using the power required by the servo drives.
Page 214 212/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Servo drives evenly distributed over the entire drive line Servo drives evenly distributed at the end of the drive line...
Page 215 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 213/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Servo drives evenly distributed over the entire drive line Servo drives evenly distributed at the end of the drive line...
Page 216: Zone Setup
214/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning 7.1.8 Zone setup Safety zones Safety zone A safety zone consists of a safety zone beginner and one or several safety zone nodes.
Page 217 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 215/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Safety zone beginner KCU Monitoring electronics in KCU Diagnostic display for safety technology signals Fig. 7-18: Safety zone beginner KCU Two options for signal input: ●...
Page 218 216/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning KSM/KMS without optional safety technology do not require the connector, because for these devices the signals are directly transmitted to the next safety zone node via X103.1 and X103.2.
Page 219: E-Stop Function
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 217/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning E-Stop function With KCU: The E‑Stop function is wired at KCU and transmitted to KSM/KMS via the hybrid cable. In this case, the E‑Stop signal is input to the safety zone via an isolated 24V contact (X50.3) at KCU.
Page 220 218/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning * KCU/KMV KCU control module is not required when using a KMV sup‐ ply unit E1, E2, E3, E4 Digital inputs P‑0‑0300...
Page 221: Motor Fan For Ksm02
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 219/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning RBS0023 at X141 RKB0033 at X141 X141 not connected E‑Stop wired at X37/X38 and configured in P-0-0300 E‑Stop not wired at X37/X38 and/or not configured in P-0-0300 Not an E‑Stop zone node, local E-Stop takes effect...
Page 222: Length Of Motor Cables And Encoder Cables At Kms
220/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Switching off power supply via The "parking axis" firmware command (C1600) causes the encoder power firmware supply to be switched off.
Page 223 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 221/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Observe the allowed performance data P and P DC_peak DC_base the corresponding performance profile of the supply unit or con‐...
Page 224: Notes On Electrical Project Planning
222/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Notes on electrical project planning 7.2.1 Address Selector Switch High electrical voltage! Danger to life by elec‐ WARNING tric shock! Before viewing the address, switch off power supply and wait until the 30-mi‐...
Page 225: Ip Configuration
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 223/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Order in drive line The order of the addresses in a drive line can be selected as de‐ sired. 7.2.2 IP configuration The active Engineering IP address is contained in the parameter S-0-1020.
Page 226: Motor Temperature
224/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning 100 °C. When the housing temperature exceeds 100 °C, overtemperature shutdown takes place. Above 200% of the continuous torque at standstill an I t limitation starts.
Page 227: Switching Frequency
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 225/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning The motor has been correctly dimensioned, if the difference between amplifi‐ er temperature read from the parameter and ambient temperature remains at less than 60 K in operation.
Page 228: Output Shaft With Shaft Sealing Ring
226/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Keyway Motor shaft Centering hole Fig. 7-23: Output shaft with key The machine elements to be driven additionally have to be secured in the ax‐...
Page 229: Bearings And Shaft Load
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 227/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Radial shaft sealing ring Fig. 7-24: Radial shaft sealing ring Wear Radial shaft sealing rings are rubbing seals. This means that they are subject to wear and generate frictional heat.
Page 230: Radial Load, Axial Load
228/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Radial load, axial load Breakage characteristic of the plain shaft Breakage characteristic of the shaft with keyway Arithmetic mean speed Point of application of force Fig.
Page 231: Bearing Service Life
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 229/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Average speed for phase t Average speed for phase t Processing speed Run-up time Processing time Braking time Standstill time Fig.
Page 232: Holding Brakes
230/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning 7.3.4 Holding brakes Brake control and supply The integrated holding brake is supplied from the control voltage U . It can only be switched via the firmware or SERCOS commands.
Page 233: Sizing Holding Brakes
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 231/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Dangerous movements! Danger to persons WARNING from falling or dropping axes! Observe supplementary standards and guidelines. For European countries: - DIN EN 954 / 03.97 Safety-related parts of control systems - Information Sheet for vertical axes Published by the institution for statutory accident insurance and prevention,...
Page 234: Mechanical Attachment Of Driving Elements
232/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Normal operation In normal operation, using the holding brake for clamping (holding) an axis in standstill, the "static holding torque" (M4) – static friction (friction coefficient μ...
Page 235: Gear Attachment
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 233/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning Gear attachment The machine design and the attachment elements used have to be carefully adapted to the motor type so that the load limits of shaft and bearing are not exceeded.
Page 236 234/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes on project planning ● a shift in the position of the axis if the driving pinions are not defined ax‐ ially on the machine side ●...
Page 237: Identification
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 235/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification Identification Scope of supply 8.1.1 KCU02 Standard Optional ● KCU02 ● Connection and mounting accessory HAS01.1-050 ● Documentation ● Accessory for shield connection HAS02.1-015 ●...
Page 238: Kms03
236/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification 8.1.3 KMS03 Standard Optional ● KMS03 ● RBS0023 ● Documentation Connector for safety zone node ● RKB0033 Safety technology cable (X141 ↔ external safety unit) ●...
Page 239: Identifying And Checking The Delivered Components
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 237/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification Identifying and checking the delivered components 8.2.1 KSM type plate Arrangement Fig. 8-1: Type plate arrangement LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 240: Design
238/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification Design Trademark Type designation Product range Max. supply voltage Maximum speed Continuous torque at standstill Country of manufacture Manufacturing plant CE conformity label...
Page 241: Kms02 Type Plate
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 239/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification 8.2.2 KMS02 type plate Arrangement Fig. 8-3: Type plate arrangement LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 242: Design
240/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification Design Trademark Type designation Product range Output frequency range Output current Output voltage Country of manufacture Manufacturing plant CE conformity label UL label...
Page 243: Kms03 Type Plate
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 241/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification 8.2.3 KMS03 type plate Arrangement Fig. 8-5: Type plate arrangement LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 244: Design
242/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification Design Trademark Type designation Product range Output frequency range Output current Output voltage Country of manufacture Manufacturing plant CE conformity label UL label...
Page 245: Kmv03 Type Plate
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 243/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification 8.2.4 KMV03 type plate Arrangement Fig. 8-7: Type plate arrangement LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 246: Design
244/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification Design Trademark Type designation Product range Nominal power DC bus voltage Country of manufacture Manufacturing plant CE conformity label UL label 2-D bar code...
Page 247: Knk03 Type Plate
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 245/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification 8.2.5 KNK03 type plate Arrangement Fig. 8-9: Type plate arrangement LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 248: Design
246/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification Design Trademark Type designation Product range Frequency range Output current Output voltage Country of manufacture Manufacturing plant CE conformity label UL label 2-D bar code...
Page 249: Plates At Kcu02
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 247/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification 8.2.6 Plates at KCU02 Arrangement Type plate UL performance data plate Fig. 8-11: Arrangement of the plates Type plate design Device type Material number...
Page 250: Design Of Ul Performance Data Plate
248/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Identification Design of UL performance data plate Fig. 8-13: UL performance data plate LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 251: Mounting And Installation
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 249/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation Mounting and installation Introduction 9.1.1 Important notes Safety Injuries caused by live parts! Lifting of heavy WARNING loads! Install the motors only when they have been de-energized and are not con‐...
Page 252: System Overview
250/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation Cover for connection point Protective sleeve for shaft Fig. 9-1: Protective sleeves ● Avoid damage to the motor flange and drive shaft.
Page 253: Cold Plate
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 251/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation 9.1.3 Cold plate Required cold plate properties: Description Unit Value Surface temperature °C ≤ 60 Flatness ≤ 0.1 Surface roughness Rz 6.3 Tab.
Page 254: Ksm
252/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation 9.2.1 Required Steps to Follow Preparations for Mounting Make the following preparations for mounting: 1. Procure tools, auxiliary materials, measuring and test equipment.
Page 255: Mechanical Interfaces
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 253/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation 9.2.2 Mechanical Interfaces Flange Mounting Motor-integrated servo drives KSM are manufactured for flange mounting (type of construction B05). Details for the mounting holes can be found in the corresponding dimensional drawing.
Page 256: Kms
254/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation 9.3.1 Required steps to follow Preparations for mounting Make the following preparations for mounting: 1. Procure tools, auxiliary materials, measuring and test equipment.
Page 257: Kcu02
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 255/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation KCU02 9.4.1 Mounting depths Adjusting Mounting Depths HMV01 and HCS03 devices have greater mounting depths than the drive connection box KCU. For connecting the drive connection box KCU to an HMV01 or HCS03 device, you must therefore use the control cabinet adapter HAS03.1-002...
Page 258 256/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation The touch guard is fixed to the device with a screw. Tightening torque: Max. 2.8 Nm Tab. 9-4: Touch Guard at Device...
Page 259: Kcu02 Connection Diagram
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 257/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation 9.4.3 KCU02 connection diagram Optional Fig. 9-3: Connection Diagram KCU02 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 260: Knk03/Kmv03
258/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation KNK03/KMV03 9.5.1 Arranging the devices Mount the KMV supply unit to the left of the KNK mains filter. The connection points at KMV then can be accessed and wired more easily.
Page 261: Notices
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 259/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation Personal injury or property damage by inter‐ WARNING rupting or connecting live lines! Interrupting or connecting live lines may cause unpredictable dangerous sit‐...
Page 262 260/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation The figures below show examples. Other possibilities of mains connection are described in the documentation "Rexroth IndraDrive Drive Systems with HMV01/02, HMS01/02, HMD01, HCS02/03".
Page 263: Hmv01 Used As Supply Unit
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 261/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation HMV01 used as supply unit Drive System Rexroth IndraDrive Mi with HMV01 Supply Unit: 24V supply Transformer (optional) Fuses HMD, HMS...
Page 264: Hcs02 Used As Supply Unit
262/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation HCS02 used as supply unit Drive System Rexroth IndraDrive Mi with HCS02 Supply Unit: Transformer (optional) Fuses HCS02 Converter (HCS02.1E-W0054 or HCS02.1E-W0070)
Page 265: Hcs03 Used As Supply Unit
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 263/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation HCS03 used as supply unit Drive System Rexroth IndraDrive Mi with HCS03 Supply Unit: Transformer (optional) Fuses HCS03 Converter Braking resistor (optional)
Page 266 264/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation X103.1 Connection of hybrid cable at first KSM Fig. 9-6: Drive System Rexroth IndraDrive Mi with HCS03 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 267: Hmv02 Used As Supply Unit
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 265/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation HMV02 used as supply unit Drive System Rexroth IndraDrive Mi with HMV02 Supply Unit: 24V supply Transformer (optional) Fuses HMS02 Inverter (optional)
Page 268: Hcs01.1E-W0054 Used As Supply Unit
266/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation HCS01.1E-W0054 used as supply unit Rexroth IndraDrive Mi system with HCS01.1E-W0054 used as supply unit 24V supply AC/42V 42V supply Transformer (optional) Fuses HAS0x.y...
Page 269 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 267/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation Motor cable X103.1 Connection of hybrid cable at first KSM Fig. 9-8: Rexroth IndraDrive Mi system with HCS01.1E-W0054 The drive system shown here with HCS01.1E-W0054 as a supply unit currently has not been generally released.
Page 270: Kmv03 Used As Supply Unit
268/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation KMV03 used as supply unit Rexroth IndraDrive Mi system with KMV03 used as supply unit: 24V supply Fuses Mains filter with integrated mains choke and integrated mains...
Page 271 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 269/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation Cables for Rexroth IndraDrive Mi system with KMV03 used as supply unit 24V (XD10) KMV control voltage (XD10 connection point); customer assembles the cable (HAS05.1-020...
Page 272: Parallel Drive Lines
270/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation Parallel drive lines At the first KSM/KMS, always plug the hybrid cable RKH in con‐ nection point X103.1. Always terminate the unassigned connection at the last KSM/KMS with a terminal connector RHS.
Page 273 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 271/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Mounting and installation Supply unit Drive connection box Motor-integrated servo drive Communication cable Terminal connector Hybrid cable X103.1 Hybrid cable connection Fig. 9-12: Parallel drive lines with two KCUs and higher-level control unit 2 KCU vs.
Page 274 272/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 275: Accessories
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 273/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories Accessories 10.1 Overview KSM, KMS ● HAS01 ● RBS0023 Fixing clip for hybrid cables Basic accessory Connector for safety zone user ● HAS10.1-001-001 ●...
Page 276: Has01, Basic Accessory
274/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.2 HAS01, basic accessory For the KCU drive connection box, you need the basic accessory HAS01.1-050-072-MN. The basic accessory HAS01 contains: ● Parts for fixing the device ●...
Page 277: Has02, Shield Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 275/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.3 HAS02, shield connection For proper and correct installation of KSM and KCU, use the RKH hybrid cable and the HAS02.1-015-NNN-NN accessory. The HAS02.1-015-NNN-NN accessory connects the shield of the hybrid ca‐...
Page 278: Has03, Control Cabinet Adapter
276/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.4 HAS03, control cabinet adapter HMV01 and HCS03 devices have greater mounting depths than the KCU drive connection box. To connect the KCU drive connection box to an HMV01 or HCS03 device, you therefore have to use the HAS03.1-002 control cabinet...
Page 279: Has05.1-018, Dummy Plate For Kms03 Encoder Connection
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 277/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.5 HAS05.1-018, dummy plate for KMS03 encoder connection Fig. 10-3: HAS05.1-018, dummy plate for KMS03 encoder connection LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 280: Has05.1-019, Knk03 Mains Voltage
278/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.6 HAS05.1-019, KNK03 mains voltage Fig. 10-4: HAS05.1-019, KNK03 mains voltage The accessory contains the following parts: ● Cable gland (plastic, M20, range: 6 … 12 mm) ●...
Page 281: Has05.1-020, Kmv03 Control Voltage
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 279/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.7 HAS05.1-020, KMV03 control voltage Fig. 10-5: HAS05.1-020, KMV03 control voltage The accessory contains the following parts: ● Cable gland (plastic, M20, range: 6 … 12 mm) ●...
Page 282: Has10, Mechanical Mounting Parts
280/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.8 HAS10, mechanical mounting parts 10.8.1 Type code Short type designation 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9...
Page 283: Scope Of Supply
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 281/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories Restricted Usage of the Accessory: The accessory cannot be used at hybrid cables with a vertical outgoing direction of the cable from the connec‐...
Page 284 282/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories Product insert HAS10.1-001-001-NN Fig. 10-8: Product insert HAS10.1-001-001-NN LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 285 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 283/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories Product insert HAS10.1-001-002-NN Fig. 10-9: Product insert HAS10.1-001-002-NN LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 286: Rkb0011, Multi-Ethernet Cable
284/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.9 RKB0011, Multi-Ethernet Cable Fig. 10-10: RKB0011 The cable connects the drive system to the higher-level control. Length That Can Be Ordered, Or‐...
Page 287: Rkb0013, Multi-Ethernet Cable
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 285/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.10 RKB0013, Multi-Ethernet Cable Fig. 10-11: RKB0013 Short cable for connecting a drive connection box KCU to a neighboring de‐ vice in the control cabinet.
Page 288: Rkb0033, Cable For Safety Technology
286/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.11 RKB0033, cable for safety technology Fig. 10-12: RKB0033 Assignment For devices with safety option L3. The cable can be used to form a new safe‐...
Page 289: Rkb0043, Communication Cable
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 287/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.12 RKB0043, Communication Cable Fig. 10-13: RKB0043 Assignment For devices with unused communication output coupling (X108, X109). The cable connects the connection points X108 and X109.
Page 290: Rkb0044, Communication Cable
288/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.13 RKB0044, Communication Cable Fig. 10-14: RKB0044 Assignment For devices with communication output coupling: The cable connects the other communication nodes via the connection points X108 and X109.
Page 291: Rks0010, Interface Cable
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 289/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.14 RKS0010, Interface Cable Fig. 10-15: RKS0010 Assignment Cable to connect digital I/Os to X37 or X38. Length That Can Be Ordered, Or‐...
Page 292: Rbs0023, Connector For Safety Zone Node
290/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.15 RBS0023, connector for safety zone node Tab. 10-16: Connector RBS0023 RBS0023 Connec‐ Connected to Function tion connection Connector M12, 12‑pin, A‑coded; mat. no.: R911335348...
Page 293: Rls0725, Kms03 Motor Power Cable Connector
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 291/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.16 RLS0725, KMS03 motor power cable connector RLS0725/K01 x,y = 1.0 RLS0725/K02 x,y = 1.5 Fig. 10-16: RLS0725 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 294: Rgs0725, Kms03 Encoder Cable Connector
292/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.17 RGS0725, KMS03 encoder cable connector Fig. 10-17: RGS0725/K02 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 295: Rhs0725, Kms03 Motor Cable Connector
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 293/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.18 RHS0725, KMS03 motor cable connector Fig. 10-18: RHS0725/K02 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 296: Netswitch Sercos Iii
294/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Accessories 10.19 netSWITCH sercos III The accessory "netSWITCH sercos III" (mat. no.: R911328254) connects a sercos III network into a standard Ethernet network. The netSwitch can be used to loop TCP/IP components (e.g. visualization devi‐...
Page 297: Commissioning, Operation, Diagnostics And Maintenance
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 295/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance Commissioning, operation, diagnostics and mainte‐ nance 11.1 Notes on commissioning 11.1.1 General information High electrical voltage! Danger to life, risk of...
Page 298 296/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance Make sure that the ambient conditions described are complied with during operation. LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 299: Diagnostic Functions
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 297/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance 11.3 Diagnostic functions 11.3.1 KMV diagnostic display LED H14 Fig. 11-1: LED H14 At the device, there is a bicolor LED which displays the drive status.
Page 300 298/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance Significance Measures Color / flashing pattern Green ● AH (Drive Halt) ● AF (Drive in control) ● Lb (supply unit in rectifier mode) ●...
Page 301: Kcu02 Diagnostic Display
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 299/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance 11.3.2 KCU02 Diagnostic Display Fig. 11-2: LEDs of KCU02 Color / status Significance Measures Green Safety technology signals without...
Page 302 300/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance Color / status Significance Measures H52.5 Green No error at module bus, regular sta‐ None Drives Module bus error (/Bb_A) ●...
Page 303: Ksm/Kms Diagnostic Display
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 301/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance 11.3.3 KSM/KMS diagnostic display H14 LED Fig. 11-3: H14 LED (KSM example) At the device, there is a tricolor LED which displays the drive status.
Page 304 302/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance Significance (drive status) Measures Color / flashing pat‐ tern Yellow Fatal warning (E8xxx) Do not interrupt the 24-V supply and do not unplug...
Page 305: H25 H26 Led
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 303/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance H25 H26 LED Fig. 11-4: H25 H26 LED (KSM example) ● H25 → safety technology ● H26 → network The significance of the network displays depends on the field bus sys‐...
Page 306: H25 Led, Displays
304/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance H25 LED, displays Color / flashing pattern Safety technology status Connection status (Safety Supervisor State / Event) ● Not active ●...
Page 307: H26 Led, Displays
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 305/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance H26 LED, displays Ethernet/IP LED: Color / flashing pattern Significance The device does not have a valid IP address or has been switched off.
Page 308 306/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance EtherCAT Significance Description LED: Color / flashing pattern Status ● Cyclic process data and acyclic data channel are not transmitted INIT ●...
Page 309 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 307/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance sercos III Description LED: Color / flashing pattern Prio NRT mode (no sercos communication) CP0 (communication phase 0 active)
Page 310: Diagnostic Messages Via Parameters
308/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance PROFINET IO LED: Color / flashing pattern Significance The device does not have a valid IP address or has been switched off.
Page 311: Oscilloscope Function
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 309/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance Oscilloscope function It is possible to use the oscilloscope function integrated in the drive and de‐ scribed in the Functional Description of the firmware! See Functional Description of firmware →...
Page 312: Service Functions/Troubleshooting
310/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance 11.4 Service functions/troubleshooting 11.4.1 General information Lethal electric shock by live parts with more WARNING than 50 V! Before working on live parts: De-energize installation and secure power switch against unintentional or unauthorized re-energization.
Page 313: Replacing Fuses F4 And F5
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 311/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance 11.4.2 Replacing Fuses F4 and F5 Lethal electric shock by live parts with more WARNING than 50 V! Before working on live parts: De-energize installation and secure power switch against unintentional or unauthorized re-energization.
Page 314: Dismounting
312/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance 1. Observe the instructions contained in the machine documentation. 2. Use the machine-side control commands to bring the drive to a control‐...
Page 315: Release Holding Brake" Service Function
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 313/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance Wait 30 minutes to allow discharging before you start replacing the com‐ ponent. 4. Verify zero potential 5. Dismount defective component 6.
Page 316: Saving Parameters
314/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance 11.4.6 Saving Parameters For servicing, the drive parameters must be saved and archived on initial commissioning (e.g. with software Rexroth IndraWorks D) because it must be expected that the parameters of the defective drive cannot be read any lon‐...
Page 317: Maintenance
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 315/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance 11.5 Maintenance 11.5.1 Maintenance of the Motor Component General Information The motors operate in a maintenance-free way within the given operating conditions and service life.
Page 318: Holding Brake - Commissioning And Maintenance Instructions
316/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance Holding Brake – Commissioning and Maintenance Instructions In order to ensure proper functioning of the holding brake, it must be checked before the motors are commissioned.
Page 319: Maintenance Of The Electronic System Of The Drive
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 317/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Commissioning, operation, diagnostics and maintenance For further information on software functions, see Functional Description of firmware. 11.5.2 Maintenance of the Electronic System of the Drive The electronic system of the drive (power section and control section) oper‐...
Page 320 318/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 321: Environmental Protection And Disposal
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 319/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Environmental protection and disposal Environmental protection and disposal 12.1 Environmental protection Production processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
Page 322 320/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Environmental protection and disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
Page 323: Service And Support
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 321/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
Page 324 322/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 325: Appendix
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 323/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Appendix Appendix 14.1 Digital inputs 14.1.1 Digital Inputs Type A (Standard) Fig. 14-1: Symbol Data Unit Min. Max. Allowed input voltage High Current consumption Control delay µs...
Page 326: Digital Inputs (Safety Technology S Options)
324/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Appendix 14.1.3 Digital inputs (safety technology S options) The digital inputs correspond to IEC 61131, type 1. Data Unit min. max. Allowed input voltage...
Page 327: Digital Outputs
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 325/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Appendix 14.2 Digital outputs 14.2.1 Digital Outputs (Safety Technology L Options) The digital outputs are compatible with digital inputs of types 1, 2 and 3 (IEC 61131).
Page 328: Digital Outputs (Safety Technology S Options)
326/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Appendix 14.2.2 Digital outputs (safety technology S options) The digital outputs are compatible with digital inputs of types 1, 2 and 3 (IEC 61131).
Page 329 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 327/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Appendix Time behavior Description Unit min. max. Test pulse width (t μs Periodic time (T 1000 Phase shift between two test pulses on both channels (φ)
Page 330 328/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 331: Index
DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 329/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Index Index Symbols Redundant........... 232 Service life........... 229 +24V, 0V Brake control............. 230 Control voltage supply connection....140 0 … 9 C-UL-US listing........... 47 24V supply C-UR-US listing...........
Page 332 330/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Index Conditions Operating conditions........51 Ambient and operating conditions....51 DC bus Connection Connection........... 137 Connection diagram of drive system.... 259 Output, X54..........136 Control voltage supply.........
Page 333 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 331/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Index Peak power..........201 Drive system............37 G1, G2, G3, G4, G5 Connection diagram........259 Mounting positions......... 60 Driving elements Gear attachment..........233 Mechanical attachment........ 232 Ground connection..........
Page 334 332/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Index Between two KSM/KMS....... 117, 122 LEDs............299 Connection........... 147 Mounting............255 Flexible cable tracks........119 Notes on project planning......198 Identification......... 111, 113 Scope of supply...........
Page 335 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 333/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Index LED H14............297 Scope of supply........... 236 L+, L-..............137 Second connection point of equipment grounding conductor........160 Safe Torque Off........... 132 Technical data..........90 Type code............
Page 336 334/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Index Multi-Ethernet Notes............195 Interface............130 Notes on electrical project planning..... 222 Notes on mechanical project planning..225 Project Planning Manuals........31 Protective extra-low voltage........ 41 Near motor servo drive KMS02.............
Page 337 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 335/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Index RLS0725 Storing KMS03 motor power cable connector..291 Components........... 49 Running noise........... 315 Supply unit HCS02............195 HCS03............195 HMV01............195 S3, S4, SD HMV02............
Page 338 336/337 Bosch Rexroth AG DOK-INDRV*-KCU02+KSM02-PR03-EN-P Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Index KSM02............237 Supply unit (KNK03)........189 Motor connection (KMS03)......171 XD10 Control voltage (KMV03)......182 File numbers..........48 Listing............47, 48 Mains choke temperature contact (KMV03). 183 Mains choke temperature contact (KNK03).
Page 339 DOK-INDRV*-KCU02+KSM02-PR03-EN-P Bosch Rexroth AG 337/337 Rexroth IndraDrive Mi Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03 Notes LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 340 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911335703* R911335703 DOK-INDRV*-KCU02+KSM02-PR03-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

Bosch Rexroth IndraDrive Mi Project Planning Manual

1 System Presentation

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 General Data and Specifications

5 Technical Data of the Components

6 Connection Points

7 Notes on Project Planning

8 Identification

9 Mounting and Installation

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Summary of Contents for Bosch Rexroth IndraDrive Mi