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LG MFL39817303 Installation Manual
LG MFL39817303 Installation Manual

LG MFL39817303 Installation Manual

Lg room air conditioner installation manual

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LG

Room Air Conditioner

INSTALLATION MANUAL

website http://www.lgservice.com
IMPORTANT
• Please read this instruction manual completely before
installing the product.
• When the power cord is damaged, replacement should be
performed by authorized personnel only.
• Installation work must be performed in accordance with
the national wiring standards by authorized personnel
only.
• Please retain this installation manual for future reference
after reading it thoroughly.
LG

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Table of Contents
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Summary of Contents for LG MFL39817303

  • Page 1: Room Air Conditioner

    Room Air Conditioner INSTALLATION MANUAL website http://www.lgservice.com IMPORTANT • Please read this instruction manual completely before installing the product. • When the power cord is damaged, replacement should be performed by authorized personnel only. • Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
  • Page 2: Table Of Contents

    Room Air Conditioner Installation Manual TABLE OF CONTENTS Installation Requirements Safety Precautions...4 Introduction ...7 Symbols used in this manual...7 Features ...7 Installation ...8 Installation parts...8 Installation tools ...8 Installation map...9 Selecting the best location ...10 Piping length and elevation...11 Fixing installation plate...12 Drilling a hole in the wall ...12...
  • Page 3: Installation Instructions

    Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your finger. When installing...
  • Page 4: Safety Precautions

    To prevent the injury of the user or other people and property damage, the following instructions must be followed. I Be sure to read before installing the air conditioner. I Be sure to observe the cautions specified here as they include important items related to safety.
  • Page 5 Do not install the product at a place that there is concern of falling down. • Otherwise, it may result in personal injury. I Operation Do not share the outlet with other appliances. • It will cause an electric shock or a fire due to heat generation.
  • Page 6 • Otherwise, it may cause vibration or water leakage. Use a soft cloth to clean. Do not use wax, thinner, or a strong detergent. • The appearance of the air conditioner may deteriorate, change color, or develop surface flaws. Do not place obstacles around the flow inlet or outlet.
  • Page 7: Introduction

    Introduction Symbols used in this Manual This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that may cause harm to the air conditioner. NOTICE This symbol indicates special notes. Features Air Inlet Plasma Filter...
  • Page 8: Installation

    Remote control holder Remote control holder Installation Tools Figure Name Figure Name Screw driver Ohmmeter Electric drill Hexagonal wrench Measuring tape, Knife Ammeter Hole core drill Gas-leak detector Thermometer, Spanner Horizontal meter Torque wrench Flaring tool set 8 Room Air Conditioner...
  • Page 9: Installation Map

    Installation Map NOTICE Installation parts you should purchase. Air Discarge Vertical Air deflector Operation Indication Lamps/ Signal Receptor Forced Operation Button Air Inlet Vents Air Outlet Vents Installation plate Sleeve Bushing-Sleeve Putty(Gum Type Sealer) Bend the pipe as closely on the wall as possible, but be careful that it doesn't break.
  • Page 10: Select The Best Location

    3. Do not place animals and plants in the path of the warm air. 4. Take the weight of the air conditioner into account and select a place where noise and vibration are minimum. 5. Select a place where the warm air and noise from the air conditioner do not disturb neighbors.
  • Page 11: Piping Length And Elevation

    Piping Length and Elevation Pipe Size Capacity (Btu/h) 9k, 12k 9.52 (3/8") 6.35(1/4") 12.7(1/2") 6.35(1/4") 15..88(5/8") 9.52(3/8") Indoor unit Outdoor unit Capacity is based on standard length and maximum allowance length is on the basis of reliability. Oil trap should be installed every 5~7 meters(16.4~23.0ft). Max.
  • Page 12: Fixing Installation Plate

    • Drill the piping hole with a ø70mm(2.76in) hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side. 12 Room Air Conditioner Chassis Hook <Type 1> Chassis Hook <Type 2>...
  • Page 13: Flaring Work

    Flaring Work Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure. Cutting Tubes. 1. Use the piping kit accessory or the pipes purchased locally. 2. Measure the distance between the indoor and the outdoor unit.
  • Page 14: Connecting The Piping

    "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended. 14 Room Air Conditioner Smooth all round Inside is shiny without scratches = Improper flaring = Inclined...
  • Page 15 4. Indoor unit installation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
  • Page 16 1.8~2.5 Ø9.52 3.4~4.2 Ø12.7 5.5~6.6 Ø15.88 6.3~8.2 3. When extending the drain hose at the indoor unit, install the drain pipe. 16 Room Air Conditioner Torque kgf . m lbf . ft 13~18 24.6~30.4 Wrench 39.8~47.7 45.6~59.3 Indoor unit tubing...
  • Page 17 Wrap the insulation material around the connecting portion. 1. Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there may be no gap. 2. Wrap the area which accommodates the rear piping housing section with vinyl tape.
  • Page 18: Good Case

    Installation Information. For left piping. Follow the instruction below. Good case • Press on the upper side of clamp and unfold the tubing to downward slowly. Bad case • Following bending type from right to left may cause damage to the tubing. 18 Room Air Conditioner...
  • Page 19: Connecting The Cables

    Outdoor Align the center of the pipings and sufficiently tighten the flare nut by hand. Finally, tighten the flare nut with torque wrench until the wrench clicks. • When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
  • Page 20 (ETL recognized and CSA certified). Connecting cable (208~230V) When using the separate wire as the power cord, please fix the separate wire into the control box panel by using tie wrap as the fixture. 20 Room Air Conditioner AWG_"A" AWG_"B" Main power source...
  • Page 21 Outdoor 1. Remove the cover control from the unit by loosening the screw. Connect the wires to the terminals on the control board individually as the following. 2. Secure the cable onto the control board with the holder (clamper). 3. Refix the cover control to the original position with the screw.
  • Page 22 According to the confirmation of the above conditions, prepare the wiring as follows. 1. Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover.
  • Page 23: Checking The Drainage

    Checking the Drainage To check the drainage. 1. Pour a glass of water on the evaporator. 2. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit. Drain piping 1.
  • Page 24: Forming The Piping

    2. Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. 3. Fix the piping onto the wall by saddle or equivalent. 24 Room Air Conditioner Seal small openings Seal small openings around pipings with a around pipings with a gum type sealant.
  • Page 25: Air Purging

    Air Purging Air purging The air and moisture remaining in the refrigerant system have undesirable effects as indicated below. 1. Pressure in the system rises. 2. Operating current rises. 3. Cooling(or heating) efficiency drops. 4. Moisture in the refrigerant circuit may freeze and block capillary tubing. 5.
  • Page 26: Finishing The Job

    5. Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump. The air conditioner is now ready to test run. 26 Room Air Conditioner 2-way valve...
  • Page 27: Test Running

    3. Ensure the difference between the intake temperature and the discharge is more than 8°C 4. For reference; the gas side pressure of optimum condition is as below.(Cooling) The air conditioner is now ready for use. Bolt Tubing connection Intake temperature Discharge air...
  • Page 28: Pump Down

    5. When the low-pressure gauge reading becomes 1 to 0.5kg/cm the gas side valve and then quickly turn off the unit. Now Pump Down procedure is completed, and all refrigerant is collected into the outdoor unit. 28 Room Air Conditioner G(14.2 to 7.1 P.S.I.G.), fully close...
  • Page 29: Installation Guide At The Seaside

    3) Select a well-drained place. 1. If you can’t meet above guide line in the seaside installation, please contact LG Electronics for the additional anticorrosion treatment. 2. Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using water Sea wind •...
  • Page 30 Memo 30 Room Air Conditioner...
  • Page 31 P/No.: MFL39817303...

Table of Contents