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ABB TZIDC Manual
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ABB TZIDC Manual

Digital positioner
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A B B M E A S U R E M E N T & A N A L Y T I C S | C O M M I S S I O N I N G I N S T R U C T I O N | C I / T Z I D C / C - F M - U S - E N R E V . A
TZIDC
Digital positioner
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Introduction
TZIDC
The TZIDC is an intelligent digital positioner for
communication via HART within the positioner
product range. Unsurpassed shock absorption
and vibration compensation from 10 g to 80 Hz
distinguishes the TZIDC from other products and
guarantees reliable operation in nearly any area
under the harshest ambient conditions.
cFMus
Digital positioner for the
positioning of pneumatically
controlled final control elements.
Additional Information
Additional documentation on TZIDC is available for
download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:

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Summary of Contents for ABB TZIDC

  • Page 1 — Introduction Additional Information TZIDC The TZIDC is an intelligent digital positioner for Additional documentation on TZIDC is available for communication via HART within the positioner download free of charge at product range. Unsurpassed shock absorption www.abb.com/positioners.

  • Page 2: Table Of Contents

    Electrical data for inputs and outputs ......26 Explosion protection approvals ........5 Connection on the device ..........28 Standards applied ............... 5 Connection on device - TZIDC Control Unit with TZIDC Product identification ............. 5 Remote Sensor ..............30 cFMus ..................6 Connection on device - TZIDC Control Unit for remote Ex marking ................

  • Page 3: Safety

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A 1 Safety Intended use General information and instructions Positioning of pneumatically controlled actuators; designed for These instructions are an important part of the product and mounting on linear and rotary actuators. must be retained for future reference.

  • Page 4: Cyber Security Disclaimer

    Customer service center leakage and/or theft of data or information. Tel: +49 180 5 222 580 ABB and its affiliates are not liable for damages and/or losses Email: automation.service@de.abb.com related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 5: Use In Potentially Explosive Atmospheres

    All electric equipment has to be suited for the respective intended use. Approvals and certifications The digital positioner TZIDC has a variety of different explosion protection approvals. The scope of these approvals extends over the entire EU, Switzerland, and special countries.

  • Page 6: Cfmus

    The following conditions have to be observed (incomplete): • Assembly and maintenance to be done only if atmosphere is Ex-free and a permit for hot works is in place. • The TZIDC is only to be operated in a fully mounted and intact enclosure.

  • Page 7: Special Conditions For The Safe Use Of Intrinsically Safe Positioners

    Only suitable cable entries which meet the requirements of IEC 60079-15 are allowed to be used. Use, operation The TZIDC is only approved for intended and appropriate use. In case of non-compliance, the warranty and manufacturer’s liability do no longer apply! •...

  • Page 8: Maintenance, Repair

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 2 Use in potentially explosive atmospheres … cFMus Maintenance, repair Maintenance: defines a combination of any actions carried out to • Maintenance or replacement works are to be carried out by retain an item in, or restore it to, conditions in which it is able to qualified personnel only, i.e.

  • Page 9: Warning Markings

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Warning markings • ‘‘TO PREVENT IGNITION OF FLAMMABLE GASES OR VAPORS, DO NOT REMOVE COVER WHILE CIRCUITS ARE LIVE’’ “POUR ÉVITER L'INFLAMMATION DE GAZ OU DE VAPEURS INFLAMMABLES, NE PAS RETIRER LE COUVERCLE LORSQUE LES CIRCUITS SONT SOUS TENSION.”...

  • Page 10: Fm Installation Drawing No. 901265

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 2 Use in potentially explosive atmospheres … cFMus FM installation drawing No. 901265 Page 1 of 5...
  • Page 11 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Page 2 of 5...
  • Page 12 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 2 Use in potentially explosive atmospheres … cFMus Page 3 of 5...
  • Page 13 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Page 4 of 5...
  • Page 14 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 2 Use in potentially explosive atmospheres … cFMus Page 5 of 5...

  • Page 15: Product Identification

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A 3 Product identification Name plate 1 Serial number 0 IP rating 2 Order code k Disposal information 3 Hardware rev. / Software rev. l Supply air pressure 4 Year of manufacture / Calendar week...

  • Page 16: Transport And Storage

    Transporting the device purposes: All devices delivered to ABB must be free from any hazardous Observe the following instructions: materials (acids, alkalis, solvents, etc.). •...

  • Page 17: Installation

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A 5 Installation Safety instructions External position sensors CAUTION Risk of injury Risk of injury from pressurized positioner / actuator. • Before starting work on the positioner / actuator, switch off the air supply and vent the positioner / actuator.

  • Page 18: Mechanical Mounting

    The electrical connection is performed as described in Connection on device - TZIDC Control Unit with TZIDC Remote Sensor on page 30. Note To connect the TZIDC Remote Sensor, a cable with the following specifications needs to be used: Figure 3: Operating range •...

  • Page 19: Mounting On Linear Actuators

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Mounting on linear actuators Operating range for linear actuators: For mounting on a linear actuator in accordance with IEC 60534 The operating range for linear actuators is maximum ±45° (lateral mounting as per NAMUR), the following attachment kit is symmetrically to the longitudinal axis.
  • Page 20 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 5 Installation … Mechanical mounting Mounting on a cast iron yoke Figure 7: Mounting lever and bracket on the positioner Figure 8: Mounting on a cast iron yoke 1. Attach the lever...
  • Page 21 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Note Position of actuator bolt Adjust the height of the positioner on the cast iron yoke or The actuator bolt for moving the potentiometer lever can be columnar yoke until the lever is horizontal (based on a visual mounted permanently on the lever itself or on the valve stem.

  • Page 22: Mounting On Rotary Actuator

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 5 Installation … Mechanical mounting Mounting on rotary actuator For mounting on part-turn actuators in accordance with VDI / VDE 3845, the following attachment kit is available: Figure 14: Mounting the adapter on the positioner 1.

  • Page 23: Electrical Connections

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Electrical connections Safety instructions DANGER Risk of explosion for devices with local communication interface (LCI) A local communication interface (LCI) may not be operated in hazardous areas. • Never use the local communication interface (LCI) on the...

  • Page 24: Positioner / Tzidc Control Unit Electrical Connection

    (Only for options TZIDC Remote Sensor or TZIDC for remote microswitches as mechanical digital feedback. It is not possible position sensor) to combine both variants. For the TZIDC Control Unit with TZIDC Remote Sensor version, the mechanical digital feedback is located in the TZIDC Remote Sensor.

  • Page 25: Tzidc Remote Sensor Electrical Connection

    Mechanical digital feedback Limit 2 with microswitch (optional) Note The TZIDC Remote Sensor can be fitted either with proximity switches or microswitches as mechanical digital feedback. It is not possible to combine both variants. It is not possible to combine both variants.

  • Page 26: Electrical Data For Inputs And Outputs

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 5 Installation … Electrical connections Electrical data for inputs and outputs Note Option modules When using the device in potentially explosive atmospheres, Plug-in module for analog feedback AO* note the additional connection data in Use in potentially Without any signal from the positioner (e.g.
  • Page 27 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Mechanical digital feedback Two proximity switches or microswitches for independent signaling of the actuator position, switching points are adjustable between 0 to 100% Mechanical digital feedback with proximity switches Limit 1, Limit 2 Terminals +41 / −42, +51 / −52...

  • Page 28: Connection On The Device

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 5 Installation … Electrical connections Connection on the device 1 Cable gland 4 Terminals for mechanical digital feedback 2 Blind plug 5 Terminals for basic unit 3 Terminals for plug-in modules for digital /analog feedback Figure 19: Connection to device (example) 2 tap holes ½- 14 NPT or M20 ×...
  • Page 29 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Wire cross-sectional areas Basic device Option modules Electrical connections Cross section 4 to 20 mA input Screw terminals max. 2.5 mm (AWG14) Rigid / flexible wires 0.14 to 1.5 mm (AWG26 to AWG17) Options Screw terminals max.

  • Page 30: Connection On Device - Tzidc Control Unit With Tzidc Remote Sensor

    TZIDC Control Unit Electrical Connection on page 24. • Optical position indicator • If the TZIDC Control Unit is fastened so that it is it non- • Mechanical digital feedback with proximity switches or conductive, the housing must be grounded (TZIDC microswitches.

  • Page 31: Connection On Device - Tzidc Control Unit For Remote Position Sensor

    TZIDC Control Unit Electrical Connection on page 24. • Plug-in module for analog feedback • If the TZIDC Control Unit is fastened such that it is it non- • Plug-in module for digital feedback conductive, the housing must be grounded (TZIDC Control Unit and remote position sensor housing with the Any position sensor (4 to 30 kΩ, with line break detection...

  • Page 32: Pneumatic Connections

    NOTICE Notes on ABB pressure gauge blocks Damage to components! The pressure gauge blocks available as accessories from ABB Pressure above 6 bar (90 psi) can damage the positioner or have a restricted operating temperature range and a different IP actuator.

  • Page 33: Connection On The Device

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Connection on the device Air supply Instrument air* Purity Maximum particle size: 5 μm Maximum particle density: 5 mg/m Oil content Maximum concentration 1 mg/m Pressure dew point 10 K below operating temperature...

  • Page 34: Commissioning

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A 6 Commissioning Operating modes Note The electrical power supply and supply air pressure data Selection from the operating level indicated on the name plate must be complied with during 1. Press and hold down MODE.

  • Page 35: Standard Automatic Adjustment

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Standard automatic adjustment Sample parameters ‘Change the zero position of the LCD display from clockwise Note (CLOCKW) to counter-clockwise limit stop (CTCLOCKW)’ Standard Auto Adjust does not always result in optimum control conditions.

  • Page 36: Setting The Mechanical Position Indication

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 6 Commissioning … Sample parameters 4. Changing parameter settings: Setting for digital mechanical feedback with proximity Quickly press and release  to select CTCLOCKW. • switches 1. Loosen the screws for the housing cover and remove it.

  • Page 37: Setting For Digital Mechanical Feedback With 24 V- Microswitches

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A 7 Operation Safety instructions Setting for digital mechanical feedback with 24 V- CAUTION microswitches Risk of injury due to incorrect parameter values! 1. Loosen the screws for the housing cover and remove it.

  • Page 38: Menu Levels

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A … 7 Operation … Parameterization of the device Menu levels Description of symbols The positioner has two operating levels. Symbol Description Operating level Operation or access is restricted. On the operating level the positioner operates in one of four Control loop is active.

  • Page 39: Maintenance

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A 8 Maintenance 10 Additional documents Note The positioner does not require any maintenance if it is used as All documentation, declarations of conformity and certificates intended under normal operating conditions. are available in ABB's download area.

  • Page 40: Appendix

    TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A 11 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 41 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA...
  • Page 42 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Notes...
  • Page 43 TZIDC DIGITAL POSITIONER | CI/TZIDC/C-FM-US-EN REV. A Notes...
  • Page 44 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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