Page 1
ECN000xxxxx – Rev. A 1SDH00xxxxxxx PROCEDURE FOR QUALITY CHECKS OF DR IEC ENTELLIGUARD G , MPACT &ENTELLIGUARD L FAMILY...
Page 2
The procedure described below must be used to assess the critical function quality checks and correct operation of Moving portion in the cassette(Fixed Portion). DR KITS QUALITY CHECK PARAMETER FIXED PORTION PARTS ENTELLIGUARD T ENTELLIGUARD G RACKING TORQUE MPACT/MPACT PLUS ENTELLIGUARD L...
These warnings do not cover all the ways in which maintenance, even if not recommended by ABB, may be performed, or the possible dangerous consequences that may arise from such actions.
Page 5
Entelliguard T FIXED PART NOTE Need to perform the checks described below on Existing fixed part ,Before starting the ASM of Direct replacement cassette, Please refer to the procedure to assemble all parts related to(1SDH002090A1001) and follow the instructions as per mentioned Instruction sheet document.
Page 6
Entelliguard T FIXED PART NOTE Before continuing with the checks described below, please refer to the procedure to assemble all parts related to Cradle – (1SDH002090A1001) and follow the instructions as per mentioned Instruction sheet document. Visual Check gas Deflectors components to be assembled as per DR kit instruction sheet Rev.
Page 7
ENTELLIGAUARD G FIXED PART NOTE Need to perform the checks described below on Existing fixed part ,Before starting the ASM of Direct replacement cassette, Please refer to the procedure to assemble all parts related to(1SDH002091A1001) and follow the instructions as per mentioned Instruction sheet document.
Page 8
ENTELLIGAUARD G FIXED PART FR1 AND FR2 Fr1 3P Fr1 4P Visual Check Trip Free Assembly, Contact Weld assembly, anti insertion plates and associated components to be assembled as per DR kit drawing Fr2 3P Fr2 4P Visual Check Trip Free Assembly, Contact Weld assembly, anti insertion plates and associated components to be assembled as per DR kit drawing Rev.
Page 9
MPACT/MPACT PLUS FIXED PART NOTE Need to perform the checks described below on Existing fixed part ,Before starting the ASM of Direct replacement cassette, Please refer to the procedure to assemble all parts related to(1SDH002095A1001-MPACT/MPACT PLUS) and follow the instructions as per mentioned Instruction sheet document. Make sure that the previous class of protection remains unchanged.
Page 10
ENTELLIGAUARD L FIXED PART NOTE Need to perform the checks described below on Existing fixed part ,Before starting the ASM of Direct replacement cassette, Please refer to the procedure to assemble all parts related to(1SDH002096A1001-ENTELLIGUARD L) and follow the instructions as per mentioned Instruction sheet document. Make sure that the previous class of protection remains unchanged.
Page 11
ENTELLIGAUARD L FIXED PART FR1 Secondary disconnect Assembly to be changed as per DR kit drawing Contact Weld Assembly to be assembled as per DR kit drawing Fig.1 3pole Secondary disconnect Assembly to be changed as per DR kit drawing Fig.2 4pole Rev.
Page 12
ENTELLIGAUARD L & MPACT FIXED PART FR2 Outer and inner guide has to assembled as depicted in drawing / instruction sheet on both side. Trip Free Lever Aseembly Outer and inner guide has to assembled as depicted in drawing / instruction sheet on both side.
Page 13
MPACT FIXED PART FR1 Outer and inner guide has to assembled as depicted in drawing / instruction sheet on both side. Trip Free Lever Aseembly Outer and inner guide has to assembled as depicted in drawing / instruction sheet on both side. Trip Free Lever Aseembly Rev.
Page 14
CHECKS BEFORE LOADING THE BREAKER 1.VISUAL CHECK ON FIXED PORTION BEFORE LOADING THE BREAKER A. Ensure that the front display panel of the cassette shows disconnected position as shown below DISCONNECT 2.Visually check presence and proper mounting of all the parts and assemblies in the fixed portion as per instruction sheet.
Page 15
CHECKS BEFORE LOADING THE BREAKER 2. CHECK THE TERMINALS ALIGNMENT AS PER DRAWING / INSTRUCTION SHEET. Before rack-in check whether all the terminals mounted on the breaker are aligned properly as instructed in the . d rawing or the instruction sheet. 3.
Page 16
It should not be possible to insert the handle in case of MPACT/MPACT PLUS (frame 1-3&4P, frame 2-3&4P) It should not be possible to insert the handle in case of Entelliguard T 3P & 4P 3. TRIP FREE WORKING IN BETWEEN TEST AND CONNECTED In between disconnected and connected condition, charge the breaker.
Page 17
CHECKS AFTER RACK-IN OF BREAKER 1. TRIP FREE WORKING (RACKING HANDLE INSERTED) Once the breaker is completely racked-in and the racking handle is inside, charge the breaker and try to put the breaker to ON condition. It should not be possible to ON the breaker. Beaker will only be put to ON condition when handle is taken out 2.