Page 2 Automation system Introduction Safety information New properties/functions SIMATIC System overview Application planning S7-1500/ET 200MP Automation system Installation Wiring Configuring System Manual Basics of program execution Protection Flexible automation concepts Commissioning CPU display Maintenance Test and service functions Technical specifications Dimension drawings Accessories/spare parts Decommissioning 01/2023...
Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 4: Table Of Contents
Table of contents Introduction ............................9 S7-1500/ET 200MP documentation guide ................11 1.1.1 Information classes S7-1500/ET 200MP ................11 1.1.2 SIMATIC Technical Documentation ..................13 Safety information ..........................15 Security information ......................15 General safety instructions ....................16 2.2.1 Warnings in this document ....................16 2.2.2 Safety-related symbols .......................
Page 5 Table of contents CPUs ..........................53 4.4.1 What can you do with the CPU? ..................54 4.4.2 Technical specifications of CPUs ..................56 4.4.3 Web server ........................59 4.4.4 Safety ..........................60 4.4.5 Security ..........................62 4.4.6 Diagnostics ........................64 4.4.7 Trace ..........................
Page 6 Table of contents System and load power supply ..................111 5.2.1 Use of system power supplies ..................113 5.2.2 Special considerations for the use of a system power supply in the first power segment ..115 5.2.3 Special requirements when using the power supply PS 60W 24/48/60VDC HF ....117 Power balance calculation ....................
Page 7 Table of contents 8.1.2.1 Addressing - overview ...................... 197 8.1.2.2 Addressing digital modules ....................198 8.1.2.3 Addressing analog modules ..................... 200 8.1.3 Process images and process image partitions ..............203 8.1.3.1 Process image - overview ....................203 8.1.3.2 Update process image partitions in the user program ............204 Configuring ET 200MP distributed I/O system ..............
Page 8 Table of contents 12.5 Operating modes ......................264 12.5.1 STARTUP mode ........................ 264 12.5.2 STOP mode ........................267 12.5.3 RUN mode ........................267 12.5.4 Operating mode transitions ..................... 268 12.6 CPU memory reset ......................271 12.6.1 Automatic memory reset....................272 12.6.2 Manual memory reset ......................
Page 9 Table of contents 16.5 Mechanical and climatic ambient conditions ..............350 16.6 Information on insulation tests, protection class, degree of protection and rated voltage ..........................354 16.7 Use of the S7-1500/ET 200MP in zone 2 hazardous areas ..........355 Dimension drawings .......................... 356 Dimension drawings of the mounting rails ...............
Page 10: Introduction
Introduction Purpose of the documentation This documentation provides important information on configuring, installing, wiring and commissioning the S7-1500 automation system/ET 200MP distributed I/O system. Basic knowledge required General knowledge in the field of automation engineering is required to understand this documentation.
Page 11 The supplier is also required to comply with certain measures for product monitoring. Siemens informs system operators in the form of personal notifications about product developments and properties which may be or become important issues in terms of operational safety.
Page 12: S7-1500/Et 200Mp Documentation Guide
The product information can be found on the Internet (https://support.automation.siemens.com/WW/view/en/68052815). Industry Mall The Industry Mall is the catalog and order system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power (TIP).
Page 13 Product Information takes precedence over the device and system manuals. You can find the latest Product Information on the S7-1500 and ET 200MP systems on the Internet (https://support.industry.siemens.com/cs/de/en/view/68052815). Manual Collection S7-1500/ET 200MP The Manual Collection contains the complete documentation on the SIMATIC S7-1500 automation system and the ET 200MP distributed I/O system gathered together in one file.
Page 14: Simatic Technical Documentation
Industry Online Support International (https://support.industry.siemens.com/cs/ww/en/view/109742705) Watch this short video to find out where you can find the overview directly in Siemens Indus- try Online Support and how to use Siemens Industry Online Support on your mobile device: Quick introduction to the technical documentation of automation products per video (https://support.industry.siemens.com/cs/us/en/view/109780491)
Page 15 Manuals, characteristics, operating manuals, certificates • Product master data You can find "mySupport" on the Internet. (https://support.industry.siemens.com/My/ww/en) Application examples The application examples support you with various tools and examples for solving your automation tasks. Solutions are shown in interplay with multiple components in the system - separated from the focus on individual products.
Page 16: Safety Information
Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.
Page 17: General Safety Instructions
Safety information 2.2 General safety instructions General safety instructions 2.2.1 Warnings in this document You can find explanations of the warnings used in this document in the "Legal information" section. 2.2.2 Safety-related symbols 2.2.2.1 Devices without explosion protection The following table contains an explanation of the symbols located in your SIMATIC device, its packaging or the accompanying documentation.
Page 18: Devices With Explosion Protection
Safety information 2.2 General safety instructions Symbol Meaning Be aware that the device is only approved for the industrial field and only for in- door use. Note that an enclosure is required for installing the device. Enclosures are consid- ered: •...
Page 19: Intended Use
• Do not remove or paste over safety instructions on the device. • Do not tape over, cover or install ventilation slots. • Only use original spare parts and accessories. • Only use the software provided by Siemens. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 20: Target Group And Personnel Qualifications
Safety information 2.2 General safety instructions 2.2.5 Target group and personnel qualifications All persons working with this device require the following knowledge: • Contents of this document as well as contents of the enclosed documents. • Handling the device (after instruction) •...
Page 21: Open Source Software
Germany Keyword: Open Source Request (please specify Product name and version, if applicable) SIEMENS may charge a handling fee of up to 5 EUR to fulfil the request. Warranty regarding further use of the Open Source Software SIEMENS' warranty obligations are set forth in your agreement with SIEMENS. If you modify the product or the OSS components or use them in a way other than that specified by SIEMENS, the warranty will be voided and no technical support will be provided.
Page 22: Safe Working
Safety information 2.2 General safety instructions 2.2.8 Safe working 2.2.8.1 Working on electrical parts • Only work on electrical parts if you are a qualified specialist (see section Target group and personnel qualifications (Page 19)). • Always observe the country-specific safety rules. •...
Page 23: Conductive Pollution
Safety information 2.2 General safety instructions Installation and connection • Only work on electrical parts if you are a qualified specialist (see section Target group and personnel qualifications (Page 19)). • Adhere to the protective measures for safe working on electrical parts (see section Working on electrical parts (Page 21)) •...
Page 24: Uncontrolled Movements
Safety information 2.2 General safety instructions Maintenance • Check plug-in connections and cables regularly for damage. 2.2.9.4 Uncontrolled movements When using Motion Control, uncontrolled movements can occur which result in personal injury of unknown extent. • Follow the safety instructions described in the Motion Control function manuals. 2.2.9.5 Unsafe operating states Unsafe operating conditions can result in personal injury of unknown extent.
Page 25: Material Damage
Safety information 2.2 General safety instructions 2.2.11 Material damage 2.2.11.1 Transport and storage • Only pack, store, transport and ship electronic components, modules or devices in the original product packaging or in other suitable materials, e.g. conductive foam rubber or aluminum foil.
Page 26: New Properties/Functions
New properties/functions What's new in the S7-1500, ET 200MP system manual, Edition 01/2023 since the previous version 11/2022? What's new? What are the customer benefits? Where can I find the infor- mation? New con- General safety instructions The sections contains a compilation of gen- Section General safety instruc- tents eral safety instructions for the SIMATIC S7-...
Page 27 New properties/functions What's new in the system manual S7-1500, ET 200MP, Edition 05/2021 since the previous version 11/2019 What's new? What are the customer benefits? Where can I find the infor- mation? New con- Active backplane bus The field of usage of the active backplane bus Section Components (Page 49) tents comprises applications with high demands on...
Page 28 New properties/functions What's new? What are the customer benefits? Where can I find the infor- mation? CPU 1518TF-4 PN/DP Extension of the CPU portfolio with the CPU Starting from section System 1518TF-4 PN/DP: overview (Page 32) CPU 1518TF-4 PN/DP offers a very large pro- gram and data memory for demanding usage in applications that contain central I/O in addition to distributed automation structures.
Page 29 What are the customer benefits? Where can I find the infor- mation? New con- DIN rail adapter You install the SIMATIC S7-1500/ET 200MP Sec. Installing the standard rail tents automation system on a standard 35 mm adapter (Page 132) DIN rail using the DIN rail adapter.
Page 30 New properties/functions What's new in the system manual S7-1500, ET 200MP; Edition 12/2017 since the previous version 09/2016 What's new? What are the customer benefits? Where can I find the infor- mation? New con- Technology CPUs Starting from section System •...
Page 31 New properties/functions What's new? What are the customer benefits? Where can I find the infor- mation? GetSMCinfo instruction With the help of the GetSMCinfo instruction Section Overview of SIMATIC you can respond to information provided by Memory Card the memory card in the user program and if required, replace the memory card as a pre- cautionary measure.
Page 32 New properties/functions What's new in the system manual S7-1500, ET 200MP; Edition 09/2016 since the previous version 12/2014 What's new? What are the customer benefits? Where can I find the infor- mation? New con- Compact CPUs You can use compact CPUs for smaller to Starting from section System tents medium-sized applications.
Page 33: System Overview
System overview Overview of the SIMATIC S7-1500 automation system 4.1.1 The SIMATIC automation systems You need optimum solutions for every application in order to automate your machines and plants economically and flexibly. The SIMATIC controller portfolio includes a variety of systems: •...
Page 34 System overview 4.1 Overview of the SIMATIC S7-1500 automation system The SIMATIC controllers are integrated into the Totally Integrated Automation Portal and offer consistent data management and a uniform operating concept. With its integrated functions, engineering in the TIA Portal ensures consistent functionality. Figure 4-1 Overview of SIMATIC automation systems The SIMATIC S7-1500 automation system supports all conventional communication...
Page 35: Comparison Of Simatic Automation Systems
System overview 4.1 Overview of the SIMATIC S7-1500 automation system 4.1.2 Comparison of SIMATIC automation systems The tables below compare the main technical specifications of the SIMATIC systems. Basic Controller Controller SIMATIC S7-1200 SIMATIC ET 200SP CPU SIMATIC ET 200SP Controller 1515SP PC Data work memory, max.
Page 36 System overview 4.1 Overview of the SIMATIC S7-1500 automation system Distributed Controller Advanced Controller SIMATIC ET 200pro SIMATIC S7-1500 Software Controller SIMATIC S7- 1500R/H SIMATIC S7-1500 Data work memory, 5 MB 60 MB 20 MB 60 MB max. 1.5 MB 9 MB 5 MB 9 MB...
Page 37: Areas Of Application Simatic S7-1500 And Et 200Mp
System overview 4.1 Overview of the SIMATIC S7-1500 automation system 4.1.3 Areas of application SIMATIC S7-1500 and ET 200MP Area of application SIMATIC S7-1500 The SIMATIC S7-1500 automation system offers you the required flexibility and performance for a wide range of controller applications in machine and plant engineering. The scalable configuration makes it possible for you to adapt your PLC onsite to the local conditions.
Page 38: Plant Components And Automation Levels
The SIMATIC S7-1500 is integrated across all communication standards consistently in the various automation levels. Figure 4-2 Basic structure: SIMATIC S7-1500 at management, control and field level You can also find an overview of the SIMATIC S7-1500 automation system on the Internet (https://new.siemens.com/global/en/products/automation/systems/industrial/plc/simatic-s7- 1500.html). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 39: Scalability
System overview 4.1 Overview of the SIMATIC S7-1500 automation system 4.1.5 Scalability In order to suit the requirements of your plant planning, the SIMATIC S7-1500 controllers can be scaled in their processing speed and configuration limits. They also offer networking facilities via different communications standards.
Page 40 System overview 4.1 Overview of the SIMATIC S7-1500 automation system SIMATIC S7-1500 with I/O, ET 200MP and HMI device Figure 4-4 Example: Plant configuration with SIMATIC S7-1500 with I/O, ET 200MP and HMI device SIMATIC S7-1500 with Motion Control, distributed I/O and IO-Link devices Figure 4-5 Example: Plant configuration with SIMATIC S7-1500, Motion Control, distributed I/O and IO-Link devices...
Page 41: Overview Of Features
System overview 4.1 Overview of the SIMATIC S7-1500 automation system SIMATIC S7-1500 with safety und WLAN integration Figure 4-6 Example: Plant configuration with SIMATIC S7-1500 and Safety on PROFINET 4.1.6 Overview of features Automation system SIMATIC S7-1500 Through the integration of numerous new performance features, the S7-1500 automation system offers you excellent operability and the highest performance.
Page 42 System overview 4.1 Overview of the SIMATIC S7-1500 automation system Important properties and functions Figure 4-7 SIMATIC S7-1500 automation system - Properties and functions Automation system System Manual, 01/2023, A5E03461182-AK...
Page 43 System overview 4.1 Overview of the SIMATIC S7-1500 automation system Distributed I/O system ET 200MP The ET 200MP distributed I/O system is a scalable and flexible system for connecting the process signals to a CPU via a fieldbus. The modules have a very high channel density and a low variety of parts. This simplifies ordering, logistics and spare parts handling significantly.
Page 44: Configuration
System overview 4.2 Configuration Configuration 4.2.1 Configuration of the SIMATIC S7-1500 Automation System Configuration The SIMATIC S7-1500 automation system is made up of the following components: • CPU (standard, fail-safe, compact or technology CPU) • Digital and analog I/O modules •...
Page 45: Configuration Of The Distributed I/O System Simatic Et 200Mp
System overview 4.2 Configuration 4.2.2 Configuration of the distributed I/O system SIMATIC ET 200MP Configuration The SIMATIC ET 200MP distributed I/O system is made up of the following components: • Interface module (PROFINET or PROFIBUS) • Digital and analog I/O modules •...
Page 46: Configuration Of A Fail-Safe System With Simatic S7-1500
Safety Integrated Safety Integrated is the integrated safety concept for automation and drive technology from Siemens. Proven technologies and systems from automation technology, such as SIMATIC S7-1500 in this case, are used for safety systems. Safety Integrated includes the complete safety sequence, ranging from sensor, actuator and fail-safe modules right through to the controller, including safety-related communication via standard fieldbuses.
Page 47 System overview 4.2 Configuration SIMATIC Safety F-system with S7-1500 and ET 200MP The figure below contains an example of an F-system SIMATIC Safety with S7-1500, ET 200MP and PROFINET IO. You can combine fail-safe I/O modules and non-fail-safe I/O modules in a can be combined in a S7-1500/ET 200MPconfiguration.
Page 48 System overview 4.2 Configuration Configuration example of the ET 200MP with fail-safe I/O modules ① Interface module ② I/O modules ③ Power supply (optional) ④ Fail-safe I/O modules ⑤ Mounting rail with integrated top-hat rail Figure 4-13 Configuration example of the ET 200MP with fail-safe I/O modules Hardware and software requirements You use the S7-1500/ET 200MP fail-safe I/O modules: •...
Page 49 System overview 4.2 Configuration Use in safety mode only You can only use the S7-1500/ET 200MP fail-safe I/O modules in safety mode. They cannot be used in non-fail-safe mode, i.e. standard mode. Achievable safety classes Fail-safe I/O modules are equipped with integrated safety functions for safety mode. You can achieve the safety classes of the table below: •...
Page 50: Components
Components Function Diagram Mounting rail The mounting rail is the rack of the SIMATIC S7-1500/ET 200MP auto- mation system. You can use the entire length of the mounting rail (marginless assembly). The mounting rails can be ordered as Accessories/spare parts (Page 363) accessories.
Page 51 System overview 4.3 Components Components Function Diagram CPU (standard, fail-safe, The CPU executes the user program. The integrated system power compact or technology supply of the CPU supplies the modules used via the backplane bus. CPU) Further features and functions of the CPU: •...
Page 52 System overview 4.3 Components Components Function Diagram U connector The individual modules are connected to one another with the U con- nector. The U connector provides the mechanical and electrical con- nection between the modules. The U connector is included in the scope of delivery of all modules (exceptions: CPU, interface module) and can be ordered as Accesso- ries/spare parts (Page 363).
Page 53 Uninterruptible power supply For more information on the SITOP modules, refer to an FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/96998532). * Additionally the PS 60W 24/48/60V DC HF keeps the complete work memory of the CPU retentive. Reference You can find more information on the different function classes (for example, basic, standard) of the interface and I/O modules in an FAQ on the Internet (https://support.industry.siemens.com/cs/de/de/view/109476914/en).
Page 54: Cpus
System overview 4.4 CPUs CPUs Figure 4-14 Controller SIMATIC S7-1500 controllers are characterized by maximum performance capability thanks to a high-performance backplane bus, very short terminal-to-terminal response time and extremely fast signal processing. The controller (CPU) executes the user program. The integrated system power supply of the controller provides power to the modules used through the backplane bus.
Page 55: What Can You Do With The Cpu
System overview 4.4 CPUs 4.4.1 What can you do with the CPU? SIMATIC S7-1500 provides you with a variety of CPUs that can be integrated. You can expand each CPU with I/O, communications and technology modules. If the memory and performance of a CPU 1511-1 PN are sufficient for your application but you also require additional communication interfaces, then you have the option of extending the CPU with communication modules for Industrial Ethernet, PROFINET and PROFIBUS.
Page 56 System overview 4.4 CPUs The CPU provides you with the following options: Figure 4-15 Selection guide for CPUs Automation system System Manual, 01/2023, A5E03461182-AK...
Page 57: Technical Specifications Of Cpus
System overview 4.4 CPUs 4.4.2 Technical specifications of CPUs Table 4- 3 Standard CPUs and F-CPUs 1511-1 PN 1513-1 PN 1515-2 PN 1516-3 PN/DP 1517-3 PN/DP 1518-4 PN/DP 1511F-1 PN 1515F-2 PN 1516F-3 PN/DP 1517F-3 PN/DP 1518F-4 PN/DP 1511T-1 PN 1513F-1 PN 1515T-2 PN 1516T-3 PN/DP...
Page 58 System overview 4.4 CPUs 1511-1 PN 1513-1 PN 1515-2 PN 1516-3 PN/DP 1517-3 PN/DP 1518-4 PN/DP 1511F-1 PN 1515F-2 PN 1516F-3 PN/DP 1517F-3 PN/DP 1518F-4 PN/DP 1511T-1 PN 1513F-1 PN 1515T-2 PN 1516T-3 PN/DP 1517T-3 PN/DP 1518T-4 PN/DP 1511TF-1 PN 1515TF-2 PN 1516TF- 1517TF-3 PN/DP...
Page 59 System overview 4.4 CPUs Table 4- 4 Compact CPUs Controller 1511C-1 PN 1512C-1 PN Article number 6ES7511-1CK01-0AB0 6ES7512-1CK01-0AB0 Equipment Manual Link Link Supply voltage, permissible range 19.2 V DC to 28.8 V DC 19.2 V DC to 28.8 V DC Code work memory 175 KB 250 KB...
Page 60: Web Server
System overview 4.4 CPUs 4.4.3 Web server The SIMATIC S7-1500 CPUs have an integrated web server. You can display the CPU status without additional software installation via a web browser and control it to a limited extent. Graphically visualized process variables and user-defined websites facilitate information acquisition and diagnostics of plant states.
Page 61: Safety
Additional information A detailed description of handling the web server can be found in the Function Manual "SIMATIC S7-1500 web server" SIMATIC S7-1500 Web server (https://support.industry.siemens.com/cs/de/en/view/59193560). 4.4.4 Safety For fail-safe operation of your plant, program the F-CPUs of the SIMATIC S7-1500. Use the "STEP 7 Safety Advanced"...
Page 62 System overview 4.4 CPUs Example: Production cell with access protection Automation task: A laser scanner monitors access to a production area. The maintenance area is secured by a protective door. Entering the production area or opening the protective door, just like an emergency stop, results in the shutdown or stopping of the production cell.
Page 63: Security
A detailed description of the topic "Safety Integrated" is available in the programming and operating manual SIMATIC Safety - Configuring and Programming SIMATIC Safety - Configuration and Programming (https://support.industry.siemens.com/cs/ww/en/view/54110126). 4.4.5 Security Security means protection of technical systems against sabotage, espionage and human error.
Page 64 System overview 4.4 CPUs You can find more information about security mechanisms of the SIMATIC automation systems in the Security with SIMATIC S7 controllers (https://support.industry.siemens.com/cs/ww/en/view/77431846) document and in the Communication (https://support.industry.siemens.com/cs/ww/en/view/59192925) function manual. Secure Communication It is becoming increasingly necessary to transfer data to external computers in encrypted form via Intranet or public networks.
Page 65: Diagnostics
System overview 4.4 CPUs 4.4.6 Diagnostics Integrated diagnostics across all levels of the automation is incorporated in the SIMATIC S7-1500 automation system. All SIMATIC products have integrated diagnostic functions which you can use to analyze and localize faults and errors efficiently. This reduces the commissioning periods required and minimizes standstill times in production.
Page 66: Trace
System overview 4.4 CPUs Advantages and customer benefits Integrated system diagnostics offers the following advantages: • Diagnostics is always consistent with the actual state of the plant. The system diagnostics also works in the STOP mode of the CPU. • The uniform display concept enables efficient error analysis. •...
Page 67 System overview 4.4 CPUs Example: Trace optimizes the commissioning of packaging machines Automation task: At what speed does a plant reach its maximum productivity? How do you quickly determine the optimum settings? The packaging machine ensures quick and reliable packaging of ECG electrodes on a rotary table which is loaded and unloaded by a conveyor belt.
Page 68: Interface Modules For Simatic S7-1500 I/O Devices
You can find a detailed description of the "Trace" function in the Function Manual SIMATIC/SINAMICS Using the trace and logic analyzer function SIMATIC/SINAMICS Trace and logic analyzer function (https://support.industry.siemens.com/cs/ww/en/view/64897128). Interface modules for SIMATIC S7-1500 I/O devices An interface module connects the SIMATIC S7-1500 I/O devices as ET 200MP distributed I/O system via PROFINET or PROFIBUS with the controller.
Page 69: Input And Output Modules
System overview 4.6 Input and output modules Short designation IM 155-5 PN HF IM 155-5 PN BA IM 155-5 DP ST IM 155-5 PN ST System redundancy in S7- High Feature: X 1500R/H Default: GSD file for ET 200MP PROFINET PROFINET PROFIBUS Input and output modules...
Page 70: Which I/O Devices Are The Correct Ones
System overview 4.6 Input and output modules 4.6.1 Which I/O devices are the correct ones? SIMATIC S7-1500 offers a wide range of I/O modules. Depending on the complexity of your plant and the technical and functional requirements, you perform your planning flexibly and in a modular manner with SIMATIC components.
Page 71: Digital Input Modules
System overview 4.6 Input and output modules 4.6.2 Digital input modules Digital input modules Short designation DI 16x24VDC HF DI 32x24VDC HF DI 16x24VDC SRC BA DI 16x24...125VUC HF DI 16x24VDC BA DI 32x24VDC BA Article number High Feature (HF) 6ES7521-1BH00-0AB0 6ES7521-1BL00-0AB0 6ES7521-7EH00-0AB0...
Page 72 System overview 4.6 Input and output modules Digital input modules Short designation DI 16x230VAC BA DI 16xNAMUR HF DI 16x24VDC HS Article number High Feature (HF) 6ES7521-7TH00-0AB0 Basic (BA) 6ES7521-1FH00-0AA0 High Speed (HS) 6ES7521-7BH00-0AB0 Equipment Manual High Feature (HF) Link Basic (BA) Link High Speed (HS)
Page 73 System overview 4.6 Input and output modules Digital input/output module Short designation DI 16x24VDC / DQ 16x24V/0.5A BA Article number High Feature (HF) Basic (BA) 6ES7523-1BL00-0AA0 Equipment Manual High Feature (HF) Basic (BA) Link Width High Feature (HF) Basic (BA) 25 mm Number of inputs Electrical isolation between channels...
Page 74: Digital Output Modules
System overview 4.6 Input and output modules 4.6.3 Digital output modules Digital output modules and digital input/output module (DC) Short designation DQ 8x24VDC/2A HF DQ 32x24VDC/0.5A DQ 16x24VDC/0.5A DI 16x24VDC / DQ16x24V/0.5A BA DQ 32x24VDC/ 0.5A DQ 16x24VDC/ 0.5A Article number High Feature (HF) 6ES7522-1BF00-0AB0 6ES7522-1BL01-0AB0...
Page 75 System overview 4.6 Input and output modules Digital output modules (UC, AC) Short designation DQ 16x24 DQ 8x230VAC/5A DQ 8x230VAC/2A …48VUC/ ST relay 16x230VAC/2A ST ST Triac 16x230VAC/1A ST 125VDC/0.5A ST relay Triac Article number 6ES7522-5EH00- 6ES7522-5HF00- 6ES7522-5HH00- 6ES7522-5FF00- 6ES7522-5FH00- 0AB0 0AB0 0AB0...
Page 76: Fail-Safe Digital Modules
System overview 4.6 Input and output modules 4.6.4 Fail-safe digital modules Fail-safe digital modules Fail-safe digital modules are available for implementing safety concepts in the area of equipment and personnel safety (for example, for emergency stop devices in the operation of processing machines).
Page 77: Analog Input Modules
System overview 4.6 Input and output modules 4.6.5 Analog input modules Analog input modules and analog input/output module Short designation AI 8xU/I HF AI 8xU/R/RTD/TC HF AI 4xU/I/RTD/TC ST AI 4xU/I/RTD/TC / AQ 2xU/I ST AI 8xU/I HS AI 8xU/I/RTD/TC ST AI 8xU/I/R/RTD BA Article number High Feature (HF)
Page 78 System overview 4.6 Input and output modules Short designation AI 8xU/I HF AI 8xU/R/RTD/TC HF AI 4xU/I/RTD/TC ST AI 4xU/I/RTD/TC / AQ 2xU/I ST AI 8xU/I HS AI 8xU/I/RTD/TC ST AI 8xU/I/R/RTD BA Measuring range adap- Only with HF tation Scale measured values Only with HF Scale temperatures...
Page 79 System overview 4.6 Input and output modules Calibration in runtime The following analog modules offer you the calibration function at runtime: • AI 8xU/I/RTD/TC ST • AI 8xU/I HS • AI 4xU/I/RTD/TC ST • AI 4xU/I/RTD/TC / AQ 2xU/I ST The calibration compensates for influences on the measuring result by cables and/or temperature.
Page 80: Analog Output Modules
System overview 4.6 Input and output modules 4.6.6 Analog output modules Analog output modules and analog input/output module Short designation AQ 8xU/I HS AQ 4xU/I HF AQ 2xU/I ST AI 4xU/I/RTD/TC / AQ 2xU/I ST AQ 4xU/I ST Article number High Feature (HF) 6ES7532-5ND00-0AB0 High Speed (HS)
Page 81 System overview 4.6 Input and output modules Benefits Analog output modules convert a 16-bit digital value into current or voltage and output it at the process. With the analog output modules you control, for example, proportional valves or small servo drives. The analog output modules provide you with the following advantages: •...
Page 82: Communication
System overview 4.7 Communication Communication 4.7.1 Interfaces for communications Interfaces for communication via PROFINET and PROFIBUS DP (as of CPU 1516) are already integrated in the CPUs. Additional communication modules enhance the communication capabilities of the SIMATIC S7-1500 with additional functions or interfaces, e.g. 8xIO-Link. The following communications options are available for your automation task: Communication options PN/IE...
Page 83 System overview 4.7 Communication Communication modules for PROFINET and Industrial Ethernet Short designation CM 1542-1 CP 1543-1 CP 1545-1 Article number 6GK7 542-1AX00-0XE0 6GK7543-1AX00-0XE0 6GK7545-1GX00-0XE0 Equipment Manual Link Link Link Bus system PROFINET Industrial Ethernet Industrial Ethernet Interface RJ45 RJ45 RJ45 Data transmission rate 10/100 Mbps...
Page 84 System overview 4.7 Communication Communication modules for point-to-point connection Short designation CM PtP RS232 HF CM PtP RS422/485 HF CM PtP RS232 BA CM PtP RS422/485 BA Article number High Feature (HF) 6ES7541-1AD00-0AB0 6ES7541-1AB00-0AB0 Basic (BA) 6ES7540-1AD00-0AA0 6ES7540-1AB00-0AA0 Equipment Manual High Feature (HF) Link Link...
Page 85: Communication Module Io-Link Master
System overview 4.7 Communication 4.7.3 Communication module IO-Link Master Communication module IO-Link Master An 8 port IO-link master module CM 8xIO-link is available for the S7-1500 automation system / ET 200MP distributed I/O system. IO-Link is a point-to-point connection between a master and a device. Both conventional and intelligent sensors/actuators can be used as devices at the IO-Link via unshielded standard cables using proven 3-wire technology.
Page 86: Safety-Related Communication Via Fail-Safe Modules
System overview 4.7 Communication 4.7.4 Safety-related communication via fail-safe modules The figure below provides an overview of the possibilities of safety-related communication via PROFINET IO in SIMATIC Safety fail-safe systems with S7-1500 F-CPUs. Safety-related IO controller - IO controller communication Safety-related IO controller - I-device communication Safety-related IO controller-I-device communication (via IE/PB link to PROFIBUS) Figure 4-21...
Page 87: Technology Functions
System overview 4.8 Technology functions Technology functions 4.8.1 Motion control You use the integrated Motion Control functionality of SIMATIC S7-1500 for positioning and moving axes. Depending on the CPU, the SIMATIC S7-1500 automation system supports different configuration limits for motion control technology objects. With Motion Control instructions according to PLCopen, you control PROFIdrive-capable drives and drives with analog setpoint interface.
Page 88 System overview 4.8 Technology functions Motion control technology functions The table below shows the technology functions offered by both SIMATIC S7-1500 and S7-1500T and the extended Motion Control functions of the technology CPUs. Technology functions SIMATIC S7-1500 SIMATIC S7-1500T Enable, disable technology objects Acknowledge alarms, restart technology object Reference technology objects, set reference point Pause axis...
Page 89 System overview 4.8 Technology functions Technology functions SIMATIC S7-1500 SIMATIC S7-1500T Continue motion control of kinematics Stop motion of kinematics Position kinematics with linear motion Position kinematics relatively with linear motion Position kinematics with circular motion Position kinematics relatively with circular motion Move kinematics with synchronous "point-to-point"...
Page 90 System overview 4.8 Technology functions Motion Control configuration example The SINAMICS Startdrive engineering tool is available in the TIA Portal for easy commissioning and optimization of SINAMICS drives. SINAMICS Startdrive enables efficient commissioning by means of the integrated axis control panel and extensive diagnostic functions. Figure 4-22 Example of a Motion Control configuration SIMATIC S7-1500T CPUs...
Page 91 System overview 4.8 Technology functions Example: Quick and flexible packaging of luxury goods thanks to the CPU SIMATIC S7-1500T Automation task: Development of a modular, automatic packaging machine with a speed of up to 50 packages per minute. Feature: The packaging machine enables the outer packaging of individual products as well as containers at medium to high speeds (more than 40 products per minute).
Page 92: Pid Control
System overview 4.8 Technology functions More information More information can be found in the function manuals S7-1500T Motion Control (https://support.industry.siemens.com/cs/ww/en/view/109751049) 4.8.2 PID Control PID controllers are integrated as standard in all S7-1500 CPUs. PID controllers measure the actual value of a physical variable, for example, temperature or pressure, and compare the actual value with the setpoint.
Page 93: Technology Functions Of The Compact Cpus
More information A detailed description of PID Control in SIMATIC S7-1500 can be found in the Function Manual "SIMATIC S7-1200, S7-1500 PID Control" SIMATIC S7-1200, S7-1500 PID control (https://support.industry.siemens.com/cs/ww/en/view/108210036). 4.8.3 Technology functions of the compact CPUs Technology functions are integrated into the SIMATIC S7-1500 compact CPUs.
Page 94: Technology Modules For Counting, Measuring And Position Detection
System overview 4.8 Technology functions 4.8.4 Technology modules for counting, measuring and position detection For technological tasks, powerful technology modules are available that perform these tasks largely autonomously and reduce the load on the CPU. The table below shows the available technology modules for counting, measuring and position detection.
Page 95: Technology Module For Time-Based Io
System overview 4.8 Technology functions 4.8.5 Technology module for time-based IO Time-based IO modules enable you to achieve maximum precision and speed - regardless of the performance of the controller and the fieldbus. The time-based IO modules output signals with a precisely defined response time. The I/O signals are processed on a time basis. The table below shows the main features of the technology module for time-based IO.
Page 96: Technology Module For Weighing Technology
System overview 4.8 Technology functions 4.8.6 Technology module for weighing technology The technology modules SIWAREX WP521 and SIWAREX WP522 are used for the acquisition and processing of signals from weighing or force transducers. You can connect one scale (WP521) or two separate scales (WP522) respectively to the modules. The SIWAREX modules offer high accuracy.
Page 97: Technology Module Tm Npu
System overview 4.8 Technology functions 4.8.7 Technology Module TM NPU Technology Module TM NPU Applications based on artificial intelligence can be implemented using the TM NPU technology module. The technology module TM NPU is used in the S7-1500 automation system / ET 200MP distributed I/O system. The integrated AI processor (AI - Artificial Intelligence) enables the processing of large amounts of data from connected sensors, as well as data from the user program of the CPU.
Page 98: Power Supply
System overview 4.9 Power supply Power supply The power supply of an automation system to be dimensioned according to plant size. The SIMATIC S7-1500 CPUs are supplied via a load power supply or a system power supply. A system power supply that supplies the backplane bus is integrated in the CPUs. Depending on the system configuration, you can expand the integrated system power supply with up to two additional system power supply modules.
Page 99 System overview 4.9 Power supply System power supply modules System power supplies supply the internal electronics of the S7-1500 modules with power via the backplane bus. The table below shows the available system power supply modules: Short designation PS 25 W 24 V DC PS 60 W 24/48/60 V DC PS 60 W PS 60 W 120/230 V AC/D...
Page 100: Connection Elements And System Cabling
• For higher output currents and 1-phase or 3-phase infeed • With redundant installation (https://support.industry.siemens.com/cs/ww/de/view/109768676/en) of the 24 V power supply as protection against failure of a power supply unit • With buffering of the 24 V power supply (e.g. with DC UPS) as protection against power failure •...
Page 101 System overview 4.10 Connection elements and system cabling The components (infeed element, shielding bracket and shield clamp) are included in the scope of delivery of the modules. Front connector 35 mm with screw terminals Front connector 35 mm with push-in terminals Front connector 25 mm with push-in terminals Front connector Shield bracket...
Page 102 • Flexible connection, consisting of front connector with single cores for wiring within the cabinet You can find more information in the SIMATIC TOP connect for S7-1500 and ET 200MP (https://support.industry.siemens.com/cs/ww/en/view/95924607) manual. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 103: Software
System overview 4.11 Software 4.11 Software 4.11.1 TIA Portal The SIMATIC controllers are integrated into the Totally Integrated Automation Portal. Engineering with TIA Portal offers: • Configuration and programming • Shared data management • A uniform operating concept for control, visualization and drives The TIA Portal simplifies the integrated engineering in all configuration phases of a plant.
Page 104: Tia Selection Tool
SIMATIC Automation Tool You use the SIMATIC Automation Tool (https://support.industry.siemens.com/cs/ww/en/view/98161300) to perform commissioning and maintenance activities simultaneously on various SIMATIC S7 stations as a bulk operation independent of the TIA Portal. The SIMATIC Automation Tool provides you with a multitude of functions: •...
Page 105: Sinetplan
SINETPLAN SINETPLAN (https://new.siemens.com/global/en/products/automation/industrial- communication/profinet/sinetplan.html), the Siemens Network Planner, supports you in planning automation systems and networks based on PROFINET. The tool facilitates professional and predictive dimensioning of your PROFINET installation as early as in the planning stage. In addition, SINETPLAN supports you during network optimization and helps you to exploit network resources optimally and to plan reserves.
Page 106: Proneta
4.11 Software 4.11.5 PRONETA With SIEMENS PRONETA (PROFINET network analysis), you analyze the plant network during commissioning. PRONETA features two core functions: • The topology overview independently scans PROFINET and all connected components. • The IO check is a fast test of the wiring and the module configuration of a plant.
Page 107: Application Planning
Application planning Hardware configuration Introduction The S7-1500 automation system/ET 200MP distributed I/O system consists of a single-row configuration in which all modules are installed on one mounting rail. The modules are connected by means of U connectors, and thus form a self-assembling backplane bus. You can configure the S7-1500 automation system/ET 200MP distributed I/O system with fail- safe and non-fail-safe modules.
Page 108 Application planning 5.1 Hardware configuration Applicable modules The following table shows which modules may be used in the various slots: Table 5- 1 Assignment of slot numbers Module type Permissible slots Maximum number of modules Load current supply (PM)* Unlimited / only 1 PM can be configured in STEP 7 System power supply (PS) 0;...
Page 109: Hardware Configuration Of The Et 200Mp Distributed I/O System With Profinet Interface Module
Application planning 5.1 Hardware configuration 5.1.2 Hardware configuration of the ET 200MP distributed I/O system with PROFINET interface module Maximum configuration • The integrated system power supply of the interface module feeds 14 W into the backplane bus. The power budget calculation determines the exact number of I/O modules that can be operated with the interface module (without optional PS).
Page 110 Application planning 5.1 Hardware configuration Applicable modules The following table shows which modules may be used in the various slots: Table 5- 2 Assignment of slot numbers Module type Permissible slots Permissible slots Maximum number of IM 155-5 PN BA IM 155-5 PN ST, IM 155-5 PN HF modules Load current supply (PM)*...
Page 111: Hardware Configuration Of The Et 200Mp Distributed I/O System With Profibus Interface Module
Application planning 5.1 Hardware configuration 5.1.3 Hardware configuration of the ET 200MP distributed I/O system with PROFIBUS interface module Maximum configuration The integrated system power supply of the interface module feeds 14 W into the backplane bus. You can insert a maximum of 12 modules to the right of an interface module. The power budget calculation determines the exact number of I/O modules that can be operated with the interface module.
Page 112: System And Load Power Supply
Application planning 5.2 System and load power supply System and load power supply Types of power supplies The S7-1500 automation system/ET 200MP distributed I/O system distinguishes between two types of power supply: • System power supply (PS) • Load current supply (PM) System power supply (PS) The system power supply has a connection to the backplane bus (U connector) and supplies solely the internally required system voltage.
Page 113 • PM 70W 120/230VAC: Supply voltage with 120/230 V AC • PM 190W 120/230VAC: Supply voltage with 120/230 V AC Also note the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/96998532) in connection with load current supply units. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 114: Use Of System Power Supplies
Application planning 5.2 System and load power supply 5.2.1 Use of system power supplies Introduction You can use system power supplies with the CPUs and the interface modules IM 155-5 PN ST and IM 155-5 PN HF. If the power fed from the CPU/interface module into the backplane bus is not sufficient to supply all connected modules with power, system power supplies (PS) are required.
Page 115 (Page 121). Additional information on the performance values (power feed, power consumption) of the CPU, interface module, system power supply, and I/O modules can be found in the manuals (https://support.automation.siemens.com/WW/view/en/57251228) of the respective modules. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 116: Special Considerations For The Use Of A System Power Supply In The First Power Segment
Application planning 5.2 System and load power supply 5.2.2 Special considerations for the use of a system power supply in the first power segment Infeed options There are three options for the infeed of the required system voltage in the backplane bus: •...
Page 117 Application planning 5.2 System and load power supply Procedure To set up the supply by means of the CPU/interface module and system power supply, follow these steps: 1. Open the "Properties" tab of the CPU/interface module in STEP 7 and select the "System power supply"...
Page 118: Special Requirements When Using The Power Supply Ps 60W 24/48/60Vdc Hf
Application planning 5.2 System and load power supply 5.2.3 Special requirements when using the power supply PS 60W 24/48/60VDC HF S7-1500 - Extended retentive memory for CPUs as of FW V2.1.0 When you use the PS 60W 24/48/60VDC HF system power supply, the entire data area can be used as retentive memory for CPUs as of firmware version V2.1.0 and higher.
Page 119 Application planning 5.2 System and load power supply CPU with Hardware function Article number Max. retentive firmware version V2.1.0 or higher version memory 6ES7 515-2FN03-0AB0 4.5 MB CPU 1515T-2 PN FS01 or higher 6ES7515-2TM01-0AB0 3 MB 6ES7 515-2TN03-0AB0 4.5 MB CPU 1515TF-2 PN FS01 or higher 6ES7515-2UM01-0AB0...
Page 120 Application planning 5.2 System and load power supply Connection, structure and configuration of an S7-1500 with PS 60W 24/48/60VDC HF • You must insert the system power supply PS 60W 24/48/60VDC HF in slot 0. Figure 5-9 Slot PS 60W 24/48/60VDC HF •...
Page 121 Application planning 5.2 System and load power supply • The parameter "Startup > Comparison preset to actual module" must be set to the value "Startup CPU only if compatible" during configuration of the PS 60W 24/48/60VDC HF. Reason: The retentivity of the entire CPU work memory (data) is only guaranteed when the PS 60W 24/48/60VDC HF is inserted.
Page 122: Power Balance Calculation
Take care even during planning, that the power fed into the backplane bus is always greater than or equal to the power drawn. The TIA Selection Tool (https://new.siemens.com/global/en/products/automation/topic-areas/tia/tia-selection- tool.html) aids you during planning. The power fed into the backplane bus by the CPU/interface module and system power supply is listed in the technical specifications of the CPU/interface module in the corresponding manuals.
Page 123 Application planning 5.3 Power balance calculation Power balance calculation when configuring with STEP 7 STEP 7 checks compliance with the power balance during the configuration. Proceed as follows to evaluate the power balance calculation: 1. Perform the configuration of the S7-1500/ET 200MP with all the required modules. 2.
Page 124 Application planning 5.3 Power balance calculation Response of the CPU to negative power balance or failure of system power supplies As soon as the CPU detects a negative power balance/overload, the following actions are executed: • The CPU stores the retentive data. •...
Page 125: Use Of Load Power Supplies
24 V DC from the control cabinet. Reference More information on load current supplies can be found on the Internet (https://mall.industry.siemens.com) in the online catalog and in the online ordering system. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 126: Installation
Installation Basics Introduction All modules of the S7-1500 automation system/ET 200MP distributed I/O system are open equipment. This means that you may only install this system in housings, cabinets or electrical operating rooms that are located indoors. The housings, cabinets and electrical operating rooms must guarantee protection against electric shock and spread of fire.
Page 127 Installation 6.1 Basics Minimum clearances The modules can be mounted to the outer edge of the mounting rail. Maintain the following minimum clearances at the top and bottom when installing or removing the S7-1500 automation system / ET 200MP distributed I/O system: ①...
Page 128: Installing The Mounting Rail
Installation 6.2 Installing the mounting rail Installation rules • The installation starts on the left with a CPU/interface module or a system power supply/load current supply. • You connect the modules to each other with U connectors. • Note that no U connector protrudes from the first and last module. Note Only remove and insert modules when the power to the system is switched off.
Page 129 Installation 6.2 Installing the mounting rail Tools required • Commercially available hacksaw • Drill ∅ 6.5 mm • Screwdriver • Size 10 adjustable screw-wrench or socket wrench for grounding cable connection • Adjustable screw-wrench, matching the selected fixing screws • Stripping tool and crimp tool for the grounding cable Required accessories Use the following screw types for fastening the mounting rails: Table 6- 1...
Page 130 Installation 6.2 Installing the mounting rail Dimensions for the drill holes Table 6- 2 Dimensions for the drill holes "Standard" mounting rails "Longer" mounting rails Length of the mounting Distance a Distance b rail 160 mm 10 mm 140 mm 245 mm 10 mm 225 mm...
Page 131 Installation 6.2 Installing the mounting rail Note To ensure secure installation of the modules, make sure you position the drill holes centered on the identification groove and only use screws of the maximum size. ① Identification groove for additional drill holes ②...
Page 132 Installation 6.2 Installing the mounting rail 4. Connect the opposite end of the grounding cable to the central grounding point/protective conductor busbar (PE). ① T-profile groove ② Protective conductor (PE) ③ PE connection element for mounting rail Figure 6-3 Attaching the protective conductor (protective earth) Note Alternative grounding of the mounting rail Grounding with the grounding screw is not required if the following requirements are met:...
Page 133: Installing The Standard Rail Adapter
6.3 Installing the standard rail adapter Installing the standard rail adapter Introduction The DIN rail adapter allows you to mount the SIMATIC S7-1500/ET 200MP automation system on the standard 35 mm mounting rails. You order the DIN rail adapter as separate accessories.
Page 134 Installation 6.3 Installing the standard rail adapter View The DIN rail adapter consists of a clamp, an adapter frame and a hexagon socket-head screw with washer. ① Clamp ② Adapter frame ③ Hexagon socket-head screw ④ Washer Figure 6-4 Parts of the DIN rail adapter Automation system System Manual, 01/2023, A5E03461182-AK...
Page 135 Installation 6.3 Installing the standard rail adapter Dimensional drawing ① Position of the adapter frame during mounting to the standard DIN rail 35 mm x 7.5 mm ② Position of the adapter frame during mounting to the standard DIN rail 35 mm x 15 mm Figure 6-5 Dimensional drawing Tools required...
Page 136 Installation 6.3 Installing the standard rail adapter Properties ● The DIN rail adapter makes it possible to mount the S7-1500/ET 200MP mounting rail on standard 35 mm DIN rails. ● The DIN rail adapter allows for the use of prefabricated control cabinet and terminal box systems.
Page 137 Installation 6.3 Installing the standard rail adapter Table 6- 3 Additional lateral space required Mounting rail Article number Additional space required with adapter 6ES7590-1AB60-0AA0 4 mm • 160.0 mm (with drill holes) 6ES7590-1AC40-0AA0 4 mm • 245.0 mm (with drill holes) 6ES7590-1AE80-0AA0 8 mm •...
Page 138 Installation 6.3 Installing the standard rail adapter Procedure Mounting on the standard DIN rail 35 mm x 7.5 mm To install DIN rail adapter on the standard DIN rail 35 mm x 7.5 mm, follow these steps: 1. Set the clamp onto the standard DIN rail. 2.
Page 139: Installing A System Power Supply
Installation 6.4 Installing a system power supply Mounting to the standard DIN rail 35 mm x 15 mm To install DIN rail adapter on the standard DIN rail 35 mm x 15 mm, follow these steps: 1. Set the clamp onto the standard DIN rail. 2.
Page 140 Installation 6.4 Installing a system power supply 3. Swivel the system power supply to the rear. Figure 6-9 Installing a system power supply 4. Open the front cover. 5. Disconnect the power cable connector from the system power supply. 6. Screw the system power supply tight (tightening torque 1.5 Nm). 7.
Page 141: Installing A Load Current Supply
Tools required Screwdriver with 4.5 mm blade Installing a load current supply Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/78027451) To install a load current supply, follow these steps: 1. Hook the load current supply on the mounting rail. 2. Swivel the load current supply to the rear.
Page 142 Installation 6.5 Installing a load current supply 5. Screw the load power supply tight (tightening torque 1.5 Nm). 6. Insert the already wired-up power cable connector into the load current supply. For a description on how to wire the power cable connector, refer to the section Connecting system power supply and load current supply (Page 168).
Page 143: Installing The Cpu
Tools required Screwdriver with 4.5 mm blade Installing the CPU Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/78027451) To install a CPU, follow these steps: 1. Insert a U-connector into the back right on the CPU. 2. Install the CPU to the mounting rail. Also push the CPU to the left system power supply if necessary.
Page 144 Installation 6.6 Installing the CPU 3. Ensure that the U-connector is inserted at the system power supply. Swivel the CPU in to the rear. 4. Screw the CPU tight (tightening torque 1.5 Nm). Figure 6-11 Installing the CPU Uninstalling the CPU The CPU is wired, and is followed by additional modules.
Page 145: Installing The Interface Module
Installation 6.7 Installing the interface module Device damage caused by electrical fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that can be damaged by electrostatic fields or electrostatic discharge. NOTICE Device damage caused by electrical fields or electrostatic discharge Electrical fields or electrostatic discharge can cause function failures that result from damaged individual components, integrated circuits, modules or devices.
Page 146 Installation 6.7 Installing the interface module Installing the interface module Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/67462859) To install an interface module, proceed as follows: 1. Mount the U-connector on the back right-hand side of the interface module. 2. Hook the interface module on the rail.
Page 147: Installing I/O Modules
Tools required Screwdriver with 4.5 mm blade Installing I/O modules Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/78027451) Proceed as follows to install an I/O module: 1. Insert a U connector into the back right on the I/O module. Exception: the last I/O module in the assembly 2.
Page 148 Installation 6.8 Installing I/O modules 3. Pivot the I/O module towards the back. 4. Tighten the I/O module (tightening torque 1.5 Nm). Figure 6-13 Installing I/O module Uninstalling I/O modules The I/O module is wired. Proceed as follows to dismantle an I/O module: 1.
Page 149: Wiring
Wiring Rules and regulations for operation Introduction The S7-1500 automation system / ET 200MP distributed I/O system is a component of plants or systems. Special rules and regulations must be adhered to in line with the area of application. This section provides an overview of the most important rules that must be observed for the integration of the S7-1500 automation system/ ET 200MP distributed I/O system in a plant or system.
Page 150 Suitable components for the lightning and overvoltage protection are specified in the Defining interference-free controllers (https://support.automation.siemens.com/WW/view/en/59193566) function manual. Requirements for power supplies in the event of voltage interruption Note To ensure adherence to IEC 61131-2, only use power packs/power supply units (e.g.
Page 151 • For signal and bus lines, a cable break, wire break or a cross circuit must not lead to undefined states in the plant or system. Reference Additional information can be found in the function manual, Designing interference-free controllers (https://support.automation.siemens.com/WW/view/en/59193566). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 152: Additional Rules And Regulations For Operation Of The S7-1500/Et 200Mp With Fail-Safe Modules
Wiring 7.2 Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules 7.2.1 Safety extra-low voltage (SELV, PELV) for failsafe modules Key statement WARNING The failsafe modules must be operated with safety extra-low voltage (SELV, PELV).
Page 153: Requirements Of Sensors And Actuators For Fail-Safe Modules
Wiring 7.2 Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules 7.2.2 Requirements of sensors and actuators for fail-safe modules General requirements for sensors and actuators Note the following important warning regarding safety-related use of sensors and actuators: WARNING Note that instrumentation with sensors and actuators bears a considerable safety responsibility.
Page 154 Wiring 7.2 Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules Duration requirements for sensor signals WARNING Observe the following requirements for sensor signals: • In order to ensure the correct detection of the sensor signals via fail-safe modules with inputs, you need to make sure that the sensor signals are output for a minimum duration.
Page 155: Capacitive Crosstalk Of Digital Input/Output Signals
Wiring 7.3 Operation on grounded infeed 7.2.3 Capacitive crosstalk of digital input/output signals Readback errors may occur on the F-DQ modules if the fail-safe digital output signals and fail- safe digital input signals are routed through a single cable. Cause: Capacitive crosstalk During the bit pattern test of the outputs or the sensor supply of the inputs, the steep switching edge of the output drivers due to the coupling capacitance of the line may result in crosstalk to other non-activated output or input channels.
Page 156 Wiring 7.3 Operation on grounded infeed Safe electrical isolation (SELV in accordance with IEC 61131-2 or IEC 61010-2-201) Load power supplies/system power supplies with a 24 V DC output voltage require safe electrical isolation and a voltage limit (extra low voltage). Load power supplies/system power supplies with a 24 V DC output voltage are not connected to the protective conductor.
Page 157 Wiring 7.3 Operation on grounded infeed Short-circuit and overload protection Various measures as protection against short-circuits and overloads are required for setting up a full installation. The nature of the components and the degree to which the required measures are binding depends on the IEC (DIN VDE) regulation applicable to your plant configuration.
Page 158 Wiring 7.3 Operation on grounded infeed S7-1500/ET 200MP in the overall configuration The figure below shows the overall configuration of the S7-1500/ET 200MP (load current supply and grounding concept) with infeed from a TN-S system. ① Main switch ② Short-circuit and overload protection on the primary side ③...
Page 159: Electrical Configuration
Wiring 7.4 Electrical configuration Note In general, you need to connect the DC I/O modules of the S7-1500 automation system/ ET 200MP distributed I/O system to your own distribution (or batteries) via an upstream, local power supply unit. If you connect the DC I/O modules directly to your own distribution, you need to provide additional protective measures against overvoltages.
Page 160 Wiring 7.4 Electrical configuration S7-1500 potential relationships The following figure shows a simplified representation of the potential relationships of the S7-1500 automation system. Figure 7-2 Potential relationships for S7-1500 using CPU 1516-3 PN/DP as an example Automation system System Manual, 01/2023, A5E03461182-AK...
Page 161 Wiring 7.4 Electrical configuration Potential relationships ET 200MP on PROFINET IO The following figure shows a simplified representation of the potential relationships of the ET 200MP distributed I/O system on PROFINET IO. Figure 7-3 Potential relationships for ET 200MP using an IM 155-5 PN HF interface module as an example Automation system System Manual, 01/2023, A5E03461182-AK...
Page 162 Wiring 7.4 Electrical configuration Potential relationships ET 200MP on PROFIBUS DP The following figure shows a simplified representation of the potential relationships of the ET 200MP distributed I/O system on PROFIBUS DP. Figure 7-4 Potential relationships for ET 200MP using an IM 155-5 DP ST interface module as an example Automation system System Manual, 01/2023, A5E03461182-AK...
Page 163: Wiring Rules
Wiring 7.5 Wiring rules Wiring rules Introduction Use suitable cables for connecting the S7-1500 automation system/ET 200MP distributed I/O system. Also select the cable insulation corresponding to the applied voltage. The following tables present the wiring rules for the CPU, interface module, system power supply, load current supply, front connector and power supply elements.
Page 164 Wiring 7.5 Wiring rules Front connectors Table 7- 3 Wiring rules for front connector Wiring rules for ... 40-pin front con- 40-pin front con- 40-pin front con- nector nector nector (screw terminal, (push-in terminal, (push-in terminal, for 35 mm module) for 35 mm module) for 25 mm module) Permitted cable cross-sections of solid cables (Cu)
Page 165 Wiring 7.5 Wiring rules Wiring rules for ... 40-pin front con- 40-pin front con- 40-pin front con- nector nector nector (screw terminal, (push-in terminal, (push-in terminal, for 35 mm module) for 35 mm module) for 25 mm module) Max. actuating force for complete opening of the 40 N 40 N push-in terminal...
Page 166 Wiring 7.5 Wiring rules Power supply elements Table 7- 4 Wiring rules for power supply elements (component of shield set) Wiring rules for ... Power supply element Power supply element (screw terminal, (push-in terminal, for 35 mm module) for 25 mm module) Permitted cable cross-sections of solid cables (Cu) Permitted cable cross-sections of Without wire end sleeve...
Page 167 Wiring 7.5 Wiring rules Wiring rules for ... Power supply element Power supply element (screw terminal, (push-in terminal, for 35 mm module) for 25 mm module) Max. actuating force for complete opening of the push-in ter- 40 N minal Recommended crimp shape for end sleeve Corresponding to crimping tool PZ 6/5 * American Wire Gauge...
Page 168: Connecting The Supply Voltage
Wiring 7.6 Connecting the supply voltage Connecting the supply voltage Introduction The supply voltage of the CPU/interface module is supplied by means of a 4-pole connection plug, which is located on the front or below on the CPU / interface module. Connection for supply voltage (X80) The connections of the 4-pole connector have the following meaning: ①...
Page 169: Connecting System Power Supply And Load Current Supply
Wiring 7.7 Connecting system power supply and load current supply Connection of wires: multi-wire (stranded), without end sleeve, unprocessed To connect a wire without end sleeve, follow these steps: 1. Strip 8 to 11 mm of the wires. 2. Using a screwdriver, press the spring release and insert the wire into the push-in terminal as far as it will go.
Page 170 7.7 Connecting system power supply and load current supply Connecting the supply voltage to a system power supply/load current supply Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/78027451) To connect the supply voltage, follow these steps: 1. Swing the front cover of the module up until the front cover latches.
Page 171: Connecting The Cpu/Interface Module To The Load Current Supply
Wiring 7.8 Connecting the CPU/interface module to the load current supply Connecting the CPU/interface module to the load current supply Introduction The load current supply is fitted with a plug-in 24 V DC output terminal (behind the front cover at the bottom). You connect the cables for the supply voltage to the CPU/interface module at this terminal.
Page 172 7.8 Connecting the CPU/interface module to the load current supply Connecting the CPU/interface module to a load current supply Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/78027451) To connect the supply voltage, follow these steps: 1. Open the front cover of the load power supply. Pull the 24 V DC output terminal downwards.
Page 173: Connecting Interfaces For Communication
Wiring 7.9 Connecting interfaces for communication Connecting interfaces for communication Connecting interfaces for communication Connect the communication interfaces of the CPU/interface module using standardized plug connectors. Use prefabricated connecting cables for the connection. If you want to prepare communication cables yourself, the interface assignment is specified in the manuals of the corresponding modules.
Page 174 Wiring 7.9 Connecting interfaces for communication Special consideration: Unlock connectors Industrial Ethernet FastConnect RJ45 plug 180 2x 2 or Industrial Ethernet FastConnect RJ45 plug 180 4x 2 and disconnect from PROFINET interface of CPU/IM Tools required • Industrial Ethernet FastConnect RJ45 Plug 180 2x 2 (6K1901-1BB10-2Ax0): 2.5 mm screwdriver •...
Page 175: Front Connector For The I/O Modules
Wiring 7.10 Front connector for the I/O modules 7.10 Front connector for the I/O modules Introduction The sensors and actuators of your plant are connected to the automation system by means of front connectors. Wire the sensors and actuators to the front connector. Plug the front connector with the wired sensors and actuators onto the I/O module.
Page 176 Wiring 7.10 Front connector for the I/O modules Properties of the front connectors The three different front connectors are characterized as follows: • 40 clamping points each • Connection system: Screw terminal (for 35 mm modules only) or push-in terminal •...
Page 177: Wiring Front Connectors For I/O Modules Without Shield Contact Element
2. Place the included cable strain relief (cable tie) for the cable harness into the front connector (Figure 1). 3. Swing the front cover of the wired I/O module up until the front cover latches (Figure 2). Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/67462859) Automation system System Manual, 01/2023, A5E03461182-AK...
Page 178 Wiring 7.10 Front connector for the I/O modules 4. Bring the front connector into the pre-wiring position. To do this, hook the front connector into the bottom of the I/O module and swivel the front connector upward until the front connector latches (Figure 3).
Page 179: Wiring Front Connectors For I/O Modules With Shield Contact Element
Wiring 7.10 Front connector for the I/O modules Use of the potential bridges on 35 mm digital modules With the delivered potential bridges, for digital modules with a maximum rated voltage of 24 V DC, you can bridge the terminals for the voltage supply and thus reduce the wiring effort.
Page 180 Details view for front connectors with shield connection elements Preparing front connectors for I/O modules with shield contact element Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/67462859) To prepare the front connector for wiring, follow these steps: 1. Remove the connection separator from the lower part of the connector (Figure 1).
Page 181 Wiring 7.10 Front connector for the I/O modules 4. Place the included cable strain relief (cable tie) for the cable harness into the front connector (Figure 4). Figure 7-12 Preparing front connectors for I/O modules with shield contact element (1) 5.
Page 182 Wiring 7.10 Front connector for the I/O modules 6. Bring the front connector into the pre-wiring position. To do this, hook the front connector into the bottom of the I/O module and swivel it upwards until the front connector latches (Figure 6).
Page 183 Wiring 7.10 Front connector for the I/O modules 7. Wire the power supply element (Figure 8). Terminals 41/42 and 43/44 are galvanically connected to each other. If you connect the supply voltage to 41 (L+) and 44 (M), you can then loop-through the potential to the next module (max.
Page 184 Wiring 7.10 Front connector for the I/O modules 3. Put the strain relief (cable tie) around the cable harness, and pull the strain relief for the cable harness tight (Figure 2). Figure 7-16 Wiring front connectors for I/O modules with shield connection element (2) 4.
Page 185 Wiring 7.10 Front connector for the I/O modules Functions of the shield contact The shield contact: • Is needed to apply cable shields (e.g., for analog modules) • Interference currents on cable shields are diverted from the shield connection to ground via the mounting rail.
Page 186: Bringing The Front Connector Into Final Position
Wiring 7.10 Front connector for the I/O modules 7.10.3 Bringing the front connector into final position Bring the front connector from the pre-wiring position into final position Proceed as follows to bring the front connector from the pre-wiring position into final position: 1.
Page 187 Wiring 7.10 Front connector for the I/O modules Bringing the front connector directly into final position Proceed as follows to bring the front connector directly into final position: 1. Grip the front connector by the unlocking strap. 2. Push the guide pin of the front connector into the guide channel that has been displaced downwards.
Page 188: Marking The I/O Modules
Wiring 7.11 Marking the I/O modules 7.11 Marking the I/O modules 7.11.1 Labeling strips Introduction Mark the pin assignment of the I/O modules using labeling strips. You can label the labeling strips as desired and slide them into the outside of the front cover. The labeling strips are available in the following models: •...
Page 189: Optional Marking
Wiring 7.11 Marking the I/O modules 7.11.2 Optional marking Introduction The I/O modules have a free area on the front cover. You can label or mark the free area yourself. Optional marking The front cover provides about 30 mm x 10 mm of space in its lower part for an optional identifier label.
Page 190: Configuring
Configuring Introduction By configuring the individual hardware components, assigning their parameters, and connecting them, you communicate to the S7-1500 automation system/ET 200MP distributed I/O system its preset configuration and operating principle. You perform the work needed for this in the device and network views in STEP 7. "Configuring"...
Page 191: Configuring The Cpu
Configuring 8.1 Configuring the CPU Configuring the CPU Requirements for configuration of the CPU Configuration software Installation information STEP 7 as of V12.0 STEP 7 online help The following CPUs can be configured as of V12: CPU 1511-1 PN, CPU 1513-1 PN, CPU 1516-3 PN/DP Note that all other CPUs can be configured only as of a later version (e.g.
Page 192: Reading Out The Configuration
• If you want to configure new CPUs whose article numbers are not yet included in the hardware catalog of STEP 7, please refer to the following FAQ in the Internet (https://support.industry.siemens.com/cs/ww/en/view/109760846). • If you want to load project data, but the firmware version installed in the CPU cannot be selected in STEP 7, refer to the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/109744163).
Page 193 Note To open the "Hardware detection for PLC_x" dialog, click the "Detect" link. An example can be found in the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/de/view/41885693/en). An alternative procedure is described in step 2 and step 3. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 194 Configuring 8.1 Configuring the CPU 2. In the device view (or network view), select the "Hardware detection" command in the "Online" menu. Figure 8-2 Hardware detection in the Online menu STEP 7 opens the "Hardware detection for PLC_x" dialog box. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 195 Configuring 8.1 Configuring the CPU 3. In the "Hardware detection for PLC_x" dialog, click "Refresh". Then, select the CPU and click "Detect". Figure 8-3 Hardware detection dialog box Automation system System Manual, 01/2023, A5E03461182-AK...
Page 196 CPU; otherwise, an error may occur due to inconsistent configurations. You can find an example of downloading a project to the CPU with STEP 7 in the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/de/view/42637263/en). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 197 • Time and day settings (daylight saving/standard). For additional information, refer to the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/de/view/43566349/en). The properties that can be set and the corresponding value ranges are specified by STEP 7. Fields that cannot be edited are grayed out.
Page 198: Address Assignment
Configuring 8.1 Configuring the CPU 8.1.2 Address assignment 8.1.2.1 Addressing - overview Introduction In order to address the automation components or modules, they must have unique addresses. The following section explains the various address areas. I/O address I/O addresses (input/output addresses) are required in the user program to read inputs and set outputs.
Page 199: Addressing Digital Modules
Configuring 8.1 Configuring the CPU Hardware identifier STEP 7 automatically assigns a hardware identifier (HW identifier) for identification and addressing of modules and submodules. The HW identifier is used, for example, for diagnostics alarms or for instructions, to identify the faulty module or the addressed module. The "System constants"...
Page 200 Configuring 8.1 Configuring the CPU Example for the assignment of channel addresses (digital module) The following figure shows how the addresses of the individual channels of the digital input module are determined. Figure 8-7 Example for the assignment of channel addresses (digital module) Note You can assign symbolic names to the addresses at the following locations in STEP 7: •...
Page 201: Addressing Analog Modules
You can find more information on evaluation and processing of the value status for fail-safe digital modules in the SIMATIC Safety – Configuring and Programming (https://support.automation.siemens.com/WW/view/en/54110126) manual. Reference More information on addressing and address allocation with value status can be found in the manuals of the digital modules, and in the online help for STEP 7.
Page 202 Configuring 8.1 Configuring the CPU Example for the assignment of channel addresses (analog module) The following figure shows how the addresses of the individual channels of an analog input module are determined when the module has the start address 256. Figure 8-8 Example for the assignment of channel addresses (analog module) Note...
Page 203 STEP 7. A detailed description of the value status for analog modules is available in the function manual Analog value processing (https://support.automation.siemens.com/WW/view/en/67989094). An example of the evaluation of the value status in the user program is available in the function manual Diagnostics (https://support.automation.siemens.com/WW/view/en/59192926).
Page 204: Process Images And Process Image Partitions
Configuring 8.1 Configuring the CPU 8.1.3 Process images and process image partitions 8.1.3.1 Process image - overview Process image of the inputs and outputs The process image of the inputs and outputs is an image of the signal states. The CPU transfers the values from the input and output modules to the process image in this memory area.
Page 205: Update Process Image Partitions In The User Program
Configuring 8.1 Configuring the CPU 8.1.3.2 Update process image partitions in the user program Requirements Alternatively, you can also use the following instructions to update process images: • Instruction "UPDAT_PI" • Instruction "UPDAT_PO" You will find the instructions in STEP 7 in the "Instructions" task card under "Extended instructions".
Page 206: Configuring Et 200Mp Distributed I/O System
8.2 Configuring ET 200MP distributed I/O system Reference Additional information on process image partitions is available found in the function manual, Cycle and response times (https://support.automation.siemens.com/WW/view/en/59193558). Configuring ET 200MP distributed I/O system Introduction You configure and assign parameters to the ET 200MP (interface module and I/O modules) with STEP 7 or in the configuration software of another manufacturer.
Page 207: Assigning Profisafe Address To Fail-Safe Modules With Simatic Safety
PROFIsafe address (F-destination address together with F-source address). For additional information on assigning the PROFIsafe address (F-destination address together with the F-source address), refer to the SIMATIC Safety - Configuring and Programming (https://support.automation.siemens.com/WW/view/en/54110126) programming and operating manual and the online help. Automation system...
Page 208: Basics Of Program Execution
Basics of program execution Events and OBs Triggers The table below gives an overview of the possible event sources for start events and their OBs. Table 9- 1 Triggers Event sources Possible priorities (default Possible OB Default system Number of OBs priority) numbers reaction...
Page 209 Basics of program execution 9.1 Events and OBs Event sources Possible priorities (default Possible OB Default system Number of OBs priority) numbers reaction Programming error (only for 2 to 26 (7) STOP 0 or 1 global error handling) I/O access error (only for 2 to 26 (7) Ignore 0 or 1...
Page 210 You can better maintain and reuse the uniform program code. This allows you to detect or avoid errors early on, for example, through compilers. The programming style guide is available on the Internet (https://support.industry.siemens.com/cs/de/en/view/109478084). Reference More information on organization blocks is available in the STEP 7 online help.
Page 211: Asynchronous Instructions
Basics of program execution 9.2 Asynchronous instructions Asynchronous instructions Introduction Program execution makes a distinction between synchronous and asynchronous instructions. The "synchronous" and "asynchronous" properties relate to the temporal relationship between the call and execution of the instruction. The following applies to synchronous instructions: When the call of a synchronous instruction is complete, execution of the instruction is also complete.
Page 212 Basics of program execution 9.2 Asynchronous instructions Difference between synchronous/asynchronous instructions The figure below shows the difference between the processing of an asynchronous instruction and a synchronous instruction. In this figure the CPU calls the asynchronous instruction five times before its execution is complete, e.g. a data record has been completely transferred.
Page 213 Basics of program execution 9.2 Asynchronous instructions Parallel processing of asynchronous instruction jobs A CPU can process several asynchronous instruction jobs in parallel. The CPU processes the jobs in parallel under the following conditions: • Jobs for an asynchronous instruction are started while other jobs for that instruction are still running.
Page 214 Basics of program execution 9.2 Asynchronous instructions Assigning calls of an instruction to a job To execute an instruction over multiple calls, the CPU must be able to uniquely relate a subsequent call to a running job of the instruction. To relate a call to a job, the CPU uses one of the following two mechanisms, depending on the type of the instruction: •...
Page 215 Basics of program execution 9.2 Asynchronous instructions Status of an asynchronous instruction An asynchronous instruction shows its status via the block parameters STATUS/RET_VAL and BUSY. Many asynchronous instructions also use the block parameters DONE and ERROR. The figure below shows the two asynchronous instructions WRREC and CREATE_DB. ①...
Page 216 Basics of program execution 9.2 Asynchronous instructions Summary The table below provides you with an overview of the relationships described above. It shows in particular the possible values of the output parameters if execution of the instruction is not complete after a call. Note You must evaluate the relevant output parameters in your program after each call Table 9- 3...
Page 217 Basics of program execution 9.2 Asynchronous instructions Extended instructions: maximum number of simultaneously running jobs Table 9- 4 Maximum number of simultaneous jobs for asynchronous extended instructions and lower-level instructions used Extended instructions 1505SP (F) 1511(F) 1507S(F) 1515(F) 1516(F) 1517(F) 1518(F) 1505SP 1511C...
Page 218 Basics of program execution 9.2 Asynchronous instructions Extended instructions 1505SP (F) 1511(F) 1507S(F) 1515(F) 1516(F) 1517(F) 1518(F) 1505SP 1511C 1512C 1515T(F) 1516T(F) 1517T(F) 1518T(F) T(F) 1511T(F) 1513(F) 1518(F) WRIT_DBL DELETE_DB File handling FileReadC FileWriteC Basic instructions: maximum number of simultaneously running jobs Table 9- 5 Lower-level instructions used for asynchronous basic instructions Basic instructions...
Page 219 Basics of program execution 9.2 Asynchronous instructions Table 9- 7 Lower-level instructions used for asynchronous instructions for MODBUS TCP MODBUS TCP 1505SP (F) 1511(F) 1507S(F) 1515(F) 1516(F) 1517(F) 1518(F) 1505SP 1511C 1512C 1515T(F) 1516T(F) 1517T(F) 1518T(F) T(F) 1511T(F) 1513(F) 1518(F) MB_CLIENT uses TSEND, TUSEND, TRCV, TURCV, TCON, TDISCON MB_SERVER...
Page 220 Basics of program execution 9.2 Asynchronous instructions Table 9- 10 Maximum number of simultaneously running jobs for asynchronous instructions for OPC UA. OPC UA instruction 1511(C/F/T/TF) 1505(S/SP/SP F/SP T/SP TF 1507S(F) 1512C 1517(F/T/TF) 1515(F/T/TF) 1513(F) 1518(F/T/TF//MFP) 1515 SP PC (F/T/TF) 1516(F/T/TF) OPC_UA_Connect OPC_UA_NamespaceGetIndexLi...
Page 221 Basics of program execution 9.2 Asynchronous instructions Technology: maximum number of simultaneously running jobs Table 9- 11 Maximum number of simultaneously running jobs for asynchronous instructions for technology. The instruc- tions for technology use a common pool of resources. Technology 1511(F) 1511T 1505SP...
Page 222 Basics of program execution 9.2 Asynchronous instructions Technology 1511(F) 1511T 1505SP 1515T 1507S(F 1517(F) 1517T(F 1518(F) 1518T(F 1511C (F)1515 1505SP 1518(F) 1512C T(F) 1513(F) 1516(F) 1516T(F MC_SetSensor 1500 4800 6400 MC_GearInVelocity MC_GearInPos MC_PhasingRelative MC_PhasingAbsolute MC_OffsetRelative MC_OffsetAbsolute MC_CamIn MC_SynchronizedMotionSim ulation MC_GearOut MC_CamOut MC_LeadingValueAdditive MC_InterpolateCam...
Page 223 Basics of program execution 9.2 Asynchronous instructions Technology 1511(F) 1511T 1505SP 1515T 1507S(F 1517(F) 1517T(F 1518(F) 1518T(F 1511C (F)1515 1505SP 1518(F) 1512C T(F) 1513(F) 1516(F) 1516T(F MC_SetKinematicsZoneActive MC_SetKinematicsZoneInacti MC_DefineTool MC_SetTool MC_SetOcsFrame MC_KinematicsTransformatio MC_InverseKinematicsTransf ormation Reference You can find more information on block parameter assignment in the STEP 7 online help. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 224: Protection
• Deactivation of the OPC UA server (you can find additional information on the security mechanisms for OPC UA server in the Communication (https://support.industry.siemens.com/cs/de/de/view/59192925/en) Function Manual) • Deactivation of the time synchronization via an NTP Server • Deactivation of the PUT/GET communication...
Page 225: 10.2 Protection Of Confidential Configuration Data
CPU. This refers to data such as private keys that are required for the proper functioning of certificate-based protocols. You can find detailed information on protecting confidential configuration data in the Communication (https://support.industry.siemens.com/cs/ww/en/view/59192925) function manual. 10.3...
Page 226 Protection 10.3 Configuring access protection for the CPU Access levels of the CPU Table 10- 1 Access levels and access restrictions Access levels Access restrictions Full access including Users of STEP 7 and HMI applications have access to all standard and fail-safe functions. fail-safe (no protec- A password is not required.
Page 227 Protection 10.3 Configuring access protection for the CPU Properties of the access levels Each access level allows unrestricted access to certain functions without entering a password, e.g. identification using the "Accessible devices" function. The default of the CPUs is "No access (complete protection)". In the default access level, the user may neither read nor change the hardware configuration and the blocks.
Page 228 Protection 10.3 Configuring access protection for the CPU Configuring access levels To configure the access levels for an S7-1500 CPU, follow these steps: 1. Open the properties of the S7-1500 CPU in the Inspector window. 2. Open the "Protection & Security" entry in the area navigation. A table with the possible access levels appears in the Inspector window.
Page 229 For the fail-safe CPUs, there is an additional access level in addition to the four described access levels. For more information on this access level, refer to the description of the fail- safe system SIMATIC Safety Programming and Operating Manual SIMATIC Safety - Configuring and Programming (https://support.automation.siemens.com/WW/view/en/54110126). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 230: Using The Display To Set Additional Password Protection
Protection 10.4 Using the display to set additional password protection 10.4 Using the display to set additional password protection Blocking access to a password-protected CPU On the display of an S7-1500 CPU, you can block access to a password-protected CPU (local block of the password).
Page 231: Know-How Protection
Protection 10.6 Know-how protection 10.6 Know-how protection Application You can use know-how protection to protect one or more OB, FB or FC blocks as well as global data blocks in your program from unauthorized access. Enter a password to restrict access to a block.
Page 232 Protection 10.6 Know-how protection Further actions Further actions that can be carried out with a know-how protected block: • Copying and deleting • Calling within a program • Online/offline comparison • Load Global data blocks and array data blocks You protect global data blocks (global DBs) from unauthorized access with know-how protection.
Page 233 Protection 10.6 Know-how protection 5. Click "OK" to confirm your entry. 6. Close the "Know-how protection" dialog by clicking "OK". Result: The blocks selected will be know-how-protected. Know-how protected blocks are marked with a lock symbol in the project tree. The password entered applies to all blocks selected.
Page 234: Copy Protection
Protection 10.7 Copy protection Removing know-how protection for blocks To remove block know-how protection, follow these steps: 1. Select the block from which you want to remove know-how protection. The protected block must not be open in the program editor. 2.
Page 235 Protection 10.7 Copy protection 3. In the "Copy protection" area, select either the "Bind to serial number of the CPU" entry or the "Bind to serial number of the memory card" entry from the drop-down list. Figure 10-5 Setting up copy protection 4.
Page 236: Protection By Locking The Cpu/Interface Module
Protection 10.8 Protection by locking the CPU/interface module 10.8 Protection by locking the CPU/interface module Locking options Provide additional protection for your CPU/Ihr interface module from unauthorized access (for example to the SIMATIC memory card) by using a secure front cover. You have e.g.
Page 237: Flexible Automation Concepts
Flexible automation concepts 11.1 Standard machine projects Introduction Standard machine projects are STEP 7 projects that use a set of innovative functions allowing simple configuration and commissioning of flexible automation solutions for standard machines or for machines with a modular structure. A hardware configuration consisting of an S7-1500 CPU as the IO controller and any connected IO devices represents a "PROFINET IO system master".
Page 238: Configuration Control (Option Handling)
You can find additional information on configuration control in the section Configuration control (option handling) (Page 237). You can find additional information on multiple-use IO systems and on configuration control for IO systems in the PROFINET with STEP 7 (https://support.automation.siemens.com/WW/view/en/49948856) function manual. 11.2 Configuration control (option handling) Introduction With configuration control (option handling), you handle various standard machine configuration levels in one project.
Page 239 Flexible automation concepts 11.2 Configuration control (option handling) The following figure shows three configuration levels of a standard machine with the corresponding station options of the S7-1500 automation system. Figure 11-1 Various configuration levels of a standard machine with the corresponding station options of the S7-1500 automation system Benefits •...
Page 240: Configuring
Library for configuration control A library for configuration control is available for download (https://support.industry.siemens.com/cs/ww/en/view/29430270) on the internet. The library contains data types with the structure of the control data records for the S7-1500/ET 200MP automation system. You can implement the configuration control for your flexible automation solution economically using these data types.
Page 241 Flexible automation concepts 11.2 Configuration control (option handling) Required steps Enable the "Allow to reconfigure the device via the user program" parameter when configuring the CPU/interface module. • For an S7-1500 CPU, you can find the "Allow to reconfigure the device via the user program"...
Page 242: Creating The Control Data Record
Flexible automation concepts 11.2 Configuration control (option handling) 11.2.2 Creating the control data record Required steps To create a control data record for the configuration control, follow these steps: 1. Create a PLC data type that contains the structure of the control data record. You can find the structure of the control data record: –...
Page 243 Flexible automation concepts 11.2 Configuration control (option handling) 3. Create an array of the data type of the above created PLC data type in the data block. The following figure shows a data block containing three control data records for an S7-1500 CPU.
Page 244 Flexible automation concepts 11.2 Configuration control (option handling) Rules Observe the following rules: • The CPU/interface module ignores slot entries in the control data record outside the station master. • The control data record must contain the entries up to the last slot of the station option. •...
Page 245: Control Data Record For The S7-1500 Automation System
Flexible automation concepts 11.2 Configuration control (option handling) 11.2.2.1 Control data record for the S7-1500 Automation System Slot assignment The following table shows the slot assignment of the modules for the S7-1500 automation system: Table 11- 2 Slot assignment Slot Modules Comment System power supply (optional)
Page 246: Control Data Record For The Et 200Mp Distributed I/O System
Flexible automation concepts 11.2 Configuration control (option handling) 11.2.2.2 Control data record for the ET 200MP distributed I/O system Slot assignment The following table shows the slot assignment of the modules for the ET 200MP distributed I/O system: Table 11- 4 Slot assignment Slot Modules...
Page 247: Feedback Data Record Of The Et 200Mp Distributed I/O System
Flexible automation concepts 11.2 Configuration control (option handling) 11.2.2.3 Feedback data record of the ET 200MP distributed I/O system Operating principle The feedback data record informs you about the accuracy of the module assignment and gives you the option of detecting assignment errors in the control data record. The feedback data record is mapped via a separate data record 197 V2.0.
Page 248: Examples Of Configuration Control
Flexible automation concepts 11.2 Configuration control (option handling) Note The data in the feedback data record is always mapped for all modules. In a Shared Device configuration, it is therefore irrelevant which IO controller the respective modules are assigned to. As long as no control data record was sent, a one-to-one module assignment is assumed for the compilation of data record 197 (station master →...
Page 249 Flexible automation concepts 11.2 Configuration control (option handling) Station option 1 with module that is not present The module that is located in slot 3 in the station master is not present in the station option 1. Slot 3 must be designated in the control data record accordingly with 255 (= not present). ①...
Page 250 Flexible automation concepts 11.2 Configuration control (option handling) Station option 2 with modified order of modules The order of the modules in slot 3 and 4 is interchanged. Figure 11-7 Example: Hardware configuration of station option 2 with the associated control data record in STEP 7 Automation system System Manual, 01/2023, A5E03461182-AK...
Page 251: Transferring The Control Data Record In The Startup Program Of The Cpu
11.2 Configuration control (option handling) Detailed application example You can find a detailed application example for the configuration control in S7-1500 in here (https://support.industry.siemens.com/cs/ww/en/view/29430270) under "Application example for ET 200SP (PROFINET) and S7-1500 by using the library". 11.2.3 Transferring the control data record in the startup program of the CPU...
Page 252 Flexible automation concepts 11.2 Configuration control (option handling) Error messages In case of error, the WRREC instruction returns the following error messages via the STATUS block parameter: Table 11- 9 Error messages Error code Meaning 80B1 Invalid length; the length information in data record 196 is not correct. 80B5 Configuration control parameters not assigned.
Page 253 Flexible automation concepts 11.2 Configuration control (option handling) Special requirements relating to the transfer of the control data record to the CPU • If you have enabled configuration control, the CPU is not ready for operation without a control data record. The CPU returns from startup to STOP if a valid control data record is not transferred in the startup OB (for example, OB 100).
Page 254 Flexible automation concepts 11.2 Configuration control (option handling) Example in FBD: Use the LABEL (jump label) and JMP (jump at RLO=1) instructions to program a loop. Figure 11-8 WRREC • The control data record is stored retentively in the CPU. Note: –...
Page 255: Behavior During Operation
Flexible automation concepts 11.2 Configuration control (option handling) Special requirements relating to the transfer of the control data record to the interface module • If you have enabled configuration control, the ET 200MP station is not ready for operation without a control data record. As long as no valid control data record has been transferred, the I/O modules are considered as failed by the CPU and exhibit substitute value behavior.
Page 256: Commissioning
Commissioning 12.1 Overview Introduction This section includes information on the following topics: • Check before powering on for the first time • Procedure for commissioning the S7-1500 automation system – Removing/inserting the SIMATIC memory card – First power-on of the CPU •...
Page 257: 12.2 Check Before Powering On For The First Time
• SIEMENS PRONETA in commissioning PROFINET systems. • SIMATIC automation tool in commissioning the S7-1500 automation system / ET 200MP distributed I/O system. You can find more information on SIEMENS PRONETA and the SIMATIC Automation Tool in the section Software (Page 102). 12.2...
Page 258: Procedure For Commissioning The S7-1500 Automation System
Commissioning 12.3 Procedure for commissioning the S7-1500 automation system System power supply or load current supply • Are all system power supplies and load current supplies switched off? • Is the power cable connector correctly wired? • Has the connection to line voltage been made? 12.3 Procedure for commissioning the S7-1500 automation system Requirements...
Page 259: Removing/Inserting A Simatic Memory Card On The Cpu
– The terminating resistors at the segment boundaries are switched on. You can find more information in the PROFIBUS function manual (https://support.industry.siemens.com/cs/ww/en/view/59193579) • PROFINET interface – The integrated PROFINET interface of the CPU is configured using STEP 7 (IP address and device name configured).
Page 260 Commissioning 12.3 Procedure for commissioning the S7-1500 automation system Inserting the SIMATIC memory card To insert a SIMATIC memory card, follow these steps: 1. Open the front cover of the CPU. 2. Ensure that the CPU is either switched off, or in the STOP mode. 3.
Page 261 • The file is no longer readable, or no longer exists. • The entire content of the card is corrupted. Please also note the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/59457183) for removal of the SIMATIC memory card. Reactions after removing/inserting the SIMATIC memory card Inserting and removing the SIMATIC memory card in STOP mode triggers a re-evaluation of the SIMATIC memory card.
Page 262: First Power-On Of The Cpu
Commissioning 12.3 Procedure for commissioning the S7-1500 automation system 12.3.2 First power-on of the CPU Requirements • An S7-1500 automation system has been installed. • The system has been wired. • The SIMATIC Memory Card is inserted in the CPU. Procedure Proceed as follows to commission the CPU: •...
Page 263: Procedure For Commissioning The Et 200Mp Distributed I/O System
Switch on supply voltages for the CPU manual or documentation of the IO controller IO controller Switch on supply voltages for Interface module IO devices (https://support.automation.siemens.com/WW/view/en/6 7295970/133300) manual Download configuration to the STEP 7 online help IO controller Switch IO controller to RUN mode...
Page 264: Commissioning The Et 200Mp For Profibus Dp
See... Install the ET 200MP (with IM 155-5 DP ST) Section Installation (Page 125) Set the PROFIBUS address on the interface mod- Manual for the interface module (https://support.automation.siemens.com/WW/view/en/779108 01/133300) Connect the ET 200MP Section Wiring (Page 148) • Supply voltages •...
Page 265: Operating Modes
Commissioning 12.5 Operating modes 12.5 Operating modes Introduction Operating states describe the behavior of the CPU at a specific time. The following operating states are possible via the mode selector: • STARTUP • RUN • STOP In these operating modes, the CPU can communicate, for example, via the PROFINET IO interface (X1).
Page 266 Commissioning 12.5 Operating modes • The CPU processes the startup OBs in the order of the startup OB numbers. The CPU processes all programmed startup OBs regardless of the selected startup mode. (Figure "Setting the startup behavior"). • If a corresponding event occurs, the CPU can start the following OBs in startup: –...
Page 267 Commissioning 12.5 Operating modes Setting the startup behavior To set the startup behavior, follow these steps: 1. Select the CPU in the device view of the STEP 7 hardware network editor. 2. In the properties under "General" select the "Startup" area. Figure 12-2 Setting the startup behavior ①...
Page 268: Stop Mode
Commissioning 12.5 Operating modes Example for the "Comparison preset to actual configuration" parameter "Startup CPU only if compatible" The DI 32x24VDC HF input module with 32 digital inputs can be a compatible replacement for a DI 16x24VDC HF input module with 16 digital inputs. The pin assignment and all electrical and functional properties are identical.
Page 269: Operating Mode Transitions
If the cycle monitoring time is exceeded a second time, e.g. while the time error OB is being processed, the CPU goes to STOP mode. Reference Additional information about cycle and response times is available in the Function Manual Cycle and response times (https://support.automation.siemens.com/WW/view/en/59193558). 12.5.4 Operating mode transitions Operating modes and operating mode transitions...
Page 270 Commissioning 12.5 Operating modes The table below shows the effects of the operating mode transitions: Table 12- 3 Operating mode transitions Operating mode transitions Effects ① POWER ON → After switching on, the CPU switches to "STARTUP" The CPU clears the non-retentive STARTUP mode if: memory, and resets the content...
Page 271 Commissioning 12.5 Operating modes Operating mode transitions Effects ⑤ STARTUP → RUN In the following cases, the CPU goes from "STARTUP" to "RUN" mode when: • The CPU has initialized the PLC tags. • The CPU has executed the startup blocks successful- ⑥...
Page 272: Cpu Memory Reset
Commissioning 12.6 CPU memory reset 12.6 CPU memory reset Basics of a memory reset The CPU must be in STOP mode for a memory reset. A memory reset returns the CPU to its "initial state". Memory reset means: • An existing online connection between your programming device/PC and the CPU is terminated.
Page 273: Automatic Memory Reset
CPU. The password is only deleted when the "Delete password for protection of confidential PLC configuration data" option is set. You can find additional information on the password for protection of confidential configuration data in the Communication (https://support.industry.siemens.com/cs/ww/de/view/59192925/en) function manual. 12.6.1 Automatic memory reset Possible causes of automatic memory reset The CPU executes an automatic memory reset if an error occurs that prevents normal further processing.
Page 274 Commissioning 12.6 CPU memory reset Procedure using the mode selector Note Memory reset ↔ Reset to factory settings The procedure described below also corresponds to the procedure for resetting to factory settings: • Selector operation with inserted SIMATIC memory card: CPU executes a memory reset •...
Page 275: Backing Up And Restoring The Cpu Configuration
Commissioning 12.7 Backing up and restoring the CPU configuration Procedure using the display To navigate to the desired "Memory reset" menu command, select the following sequence of menu commands and confirm after each selection with "OK". • Settings → Reset → Memory reset Result: The CPU executes memory reset.
Page 276 Commissioning 12.7 Backing up and restoring the CPU configuration Overview of backup types The table below shows the backup of CPU data depending on the selected type of backup and its specific characteristics: Table 12- 5 Types of backup Backup from Upload from de- Upload device as Snapshot of the...
Page 277 The emergency address (emergency IP address) of a CPU is intended for diagnostic and download functions, e.g. when the CPU is no longer accessible via the IP protocol after a wrong project is downloaded. For information on the emergency address, please refer to the Communication (https://support.industry.siemens.com/cs/ww/de/view/59192925/en) function manual. Automation system...
Page 278 Commissioning 12.7 Backing up and restoring the CPU configuration Storage of multilingual project texts When you configure a CPU, texts of different categories result, e.g. • Object names (names of blocks, modules, tags, etc.) • Comments (for blocks, networks, watch tables, etc.) •...
Page 279: Time Synchronization
Do not manipulate any contents in the OMSSTORE directory on the SIMATIC memory card. You can find information on reading out the memory usage of the CPU and the SIMATIC memory card in the Structure and Use of the CPU Memory (https://support.industry.siemens.com/cs/de/de/view/59193101/en) Function Manual. 12.8 Time synchronization Introduction All CPUs are equipped with an internal clock.
Page 280 As of firmware version V2.9, the CPU can also obtain the NTP servers via DHCP. You can find more information on the procedure and the DHCP communication protocol in the Communication (https://support.industry.siemens.com/cs/ww/de/view/59192925/en) function manual. Configuring IP addresses of the NTP servers in STEP 7 To configure the IP addresses of the NTP servers in STEP 7, follow these steps: 1.
Page 281: Example: Configuring The Ip Address Of The Ntp Server In Step 7 Or Setting It In The User Program
Commissioning 12.8 Time synchronization 12.8.1 Example: Configuring the IP address of the NTP server in STEP 7 or setting it in the user program Automation task You are using your own NTP server in your network with the IP address 192.168.1.15. Your own server provides you with the following advantages: •...
Page 282 Commissioning 12.8 Time synchronization Procedure Proceed as follows to set the IP address of the NTP server in the user program to "192.168.1.15": 1. Create a global data block in the project tree under "Program blocks > Add new block". Name the global data block "NTP".
Page 283: Identification And Maintenance Data
Commissioning 12.9 Identification and maintenance data 5. In the user program, assign the IP address 192.168.1.15 to the data type "IF_CONF_NTP": "NTP".NTP_Server.NTP_IP[1].ADDR[1] := 192; "NTP".NTP_Server.NTP_IP[1].ADDR[2] := 168; "NTP".NTP_Server.NTP_IP[1].ADDR[3] := 1; "NTP".NTP_Server.NTP_IP[1].ADDR[4] := 15; 6. Generate a positive edge for the tag "change_NTP-Server" in the user program: "NTP"."change_NTP-Server"...
Page 284 Commissioning 12.9 Identification and maintenance data Options for reading out I&M data • Via the user program • Using the display of the CPU • Via STEP 7 or HMI devices • Via the CPU web server Reading I&M data via the user program You have the following options for reading module I&M data in the user program: •...
Page 285 During the loading of the hardware configuration, the maintenance data (I&M 1, 2, 3) are also loaded. Procedure for reading I&M data via the Web server The procedure is described in detail in the Web server Function Manual (https://support.automation.siemens.com/WW/view/en/59193560). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 286: Record Structure For I&M Data
Access Example Explanation Identification data 0: (record index AFF0 VendorIDHigh read (1 bytes) 0000 Vendor name (002A = SIEMENS AG) VendorIDLow read (1 bytes) 002A Order_ID read (20 bytes) 6ES7516-3AN00-0AB0 Article number of the module (e.g. CPU 1516-3 PN/DP) IM_SERIAL_NUMBER...
Page 287 Commissioning 12.9 Identification and maintenance data Identification data Access Example Explanation IM_REVISION_COUNTER read (2 bytes) 0000 Provides information about parameter changes on the module (not used) IM_PROFILE_ID read (2 bytes) 0000 Generic Device IM_PROFILE_SPECIFIC_TYPE read (2 bytes) 0001 0003 I/O modules IM_VERSION read 0101...
Page 288: Example: Read Out Firmware Version Of The Cpu With Get_Im_Data
Commissioning 12.9 Identification and maintenance data 12.9.3 Example: Read out firmware version of the CPU with Get_IM_Data Automation task You want to check whether the modules in your automation system have the current firmware. The firmware version of the modules can be found in the I&M0 data. The I&M0 data is the basic information for a device.
Page 289 Commissioning 12.9 Identification and maintenance data 4. Connect the "Get_IM_Data" instruction as follows: Figure 12-7 Example: Reading out I&M0 data 5. Call the "Get_IM_Data" instruction in the user program. Result The "Get_IM_Data" instruction has stored the I&M0 data in the data block. You can view the I&M0-Daten online in STEP 7, for example, in the data block with the "Monitor all"...
Page 290: Shared Commissioning Of Projects
Commissioning 12.10 Shared commissioning of projects 12.10 Shared commissioning of projects Team Engineering In Team Engineering, several users from various engineering systems work on a project at the same time and access one S7-1500 CPU. The users can edit separate parts of a master project independently of one another at the same time.
Page 291: Cpu Display
SIMATIC S7-1500 Display Simulator (https://support.industry.siemens.com/cs/ww/en/view/109761758). Display The S7-1500 CPU has a display and operating keys. The display of the CPU shows you the control and status information in different menus.
Page 292 CPU display Operating temperature for the display To increase the service life of the display, the display switches off when the permitted operating temperature is exceeded. When the display has cooled down again, it switches on automatically again. When the display is switched off, the LEDs continue to show the status of the CPU.
Page 293 CPU display Regarding ①: CPU status information The following table shows the CPU status information that can be retrieved via the display. Table 13- 1 CPU status information Color and icons for the status data Meaning Green Orange • STOP •...
Page 294 CPU display Regarding ②: Names of the menus The following table shows the available menus of the display. Table 13- 2 Names of the menus Main menu items Meaning Description Overview The "Overview" menu contains information about: • The properties of the CPU •...
Page 295 CPU display Menu icons The following table shows the icons that are displayed in the menus. Table 13- 3 Menu icons Icon Meaning Editable menu item. Select the desired language here. A message is available in the next lower level page. There is an error in the next lower level page.
Page 296 CPU display Control keys You operate the display using the following keys: • Four arrow keys: "up", "down", "left", "right" If you press and hold an arrow key for 2 seconds, this generates an automatic scroll function. • One ESC key •...
Page 297 CPU display Tooltips Some of the values shown on the display can exceed the available display width. The values in question include: • Station name • Plant designation • Location identifier • PROFINET device name The available display width is frequently exceeded on CPUs with small displays. If you focus on the relevant value on the display and press the "Left"...
Page 298 CPU display Uploading image to the display via STEP 7 In the STEP 7 device view, you download an image from your file system to the CPU display with the "Display > User-defined logo" function. Figure 13-4 Uploading image to CPU To display the uploaded image in the correct aspect ratio, use images with the following dimensions depending on the CPU.
Page 299 General > Multilingual support") in the Inspector window. – Assign the required project languages to the interface languages. Reference Important information/special requirements for the display of F-CPUs can be found in Product Information F-CPUs S7-1500 (https://support.industry.siemens.com/cs/ww/de/view/109478599/en) Automation system System Manual, 01/2023, A5E03461182-AK...
Page 300: Maintenance
Replacing the CPU in a replacement part scenario has an impact on the password for protection of confidential configuration data. When you replace the CPU, observe the rules for the replacement part scenario in the Communication function manual (https://support.industry.siemens.com/cs/ww/en/view/59192925). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 301: Replacing The Display
Maintenance 14.2 Replacing the display/front cover 14.2 Replacing the display/front cover Replace display (Standard, F-CPUs / Compact CPUs from article number 6ES751x-xxx02-0AB0/6ES751x-1CK01-0AB0) The display is pluggable. You can remove or replace the display during operation (RUN). Removing or replacing of the display does not have any influence on the running CPU. To remove the display from the CPU, follow these steps: 1.
Page 302 Maintenance 14.2 Replacing the display/front cover WARNING Personal injury or material damage can occur in zone 2 hazardous areas Personal injury or material damage can occur in hazardous are zone 2 if you remove or fit the display while the S7-1500 automation system is running. Before you remove or fit the display, always switch off the power supply to the S7-1500 automation system in hazardous area zone 2.
Page 303 Maintenance 14.2 Replacing the display/front cover The figure below shows an exemplary view of the CPU 1516-3 PN/DP. ① Fasteners for removing and fitting the front panel Figure 14-2 Removing and fitting the front panel WARNING Personal injury or material damage can occur in zone 2 hazardous areas Personal injury or material damage can occur in hazardous are zone 2 if you remove or fit the front panel while the S7-1500 automation system is running.
Page 304: Replacement Of I/O Modules And Front Connectors
Maintenance 14.3 Replacement of I/O modules and front connectors 14.3 Replacement of I/O modules and front connectors 14.3.1 Coding element on the I/O module and on the front connector Function All front connectors for the I/O modules of the S7-1500 automation system/ET 200MP distributed I/O system are identical.
Page 305 Maintenance 14.3 Replacement of I/O modules and front connectors Coding element in the front connector When the front connector is inserted into the I/O module for the first time, one half of the coding element latches into the front connector. When you remove the front connector from the I/O module, this half of the coding element remains in the front connector, while the other half remains in the I/O module.
Page 306 Maintenance 14.3 Replacement of I/O modules and front connectors Additional electronic coding element for fail-safe modules In as-delivered condition, a fail-safe module not only has a mechanical coding element but also an electronic rewritable memory for the PROFIsafe address. ① Electronic coding element Figure 14-5 F-module with electronic coding element (as delivered)
Page 307: Replacing An I/O Module
Maintenance 14.3 Replacement of I/O modules and front connectors When the front connector is inserted in the F-module, the electronic coding element engages completely in the front connector. If you remove the front connector from the F-module, the memory with the PROFIsafe address of the fail-safe module remains in the front connector. ①...
Page 308: Replacing A Front Connector
Maintenance 14.3 Replacement of I/O modules and front connectors Procedure To replace the I/O module, follow these steps: The I/O module to be replaced is uninstalled. You can find information on removing the I/O module in section Installing I/O modules (Page 146).
Page 309 Maintenance 14.3 Replacement of I/O modules and front connectors Procedure You have already removed the front connector from the module and loosened the wiring. If you are using the front connector for an analog module, you also need to remove the power supply element and shield element.
Page 310 Maintenance 14.3 Replacement of I/O modules and front connectors 3. Additionally for F-modules: – Carefully remove the electronic coding element from the front connector. Take care not to damage the coding element. – Insert the removed electronic coding element into the new front connector. Figure 14-10 Removing the electronic coding element from the front connector and inserting it into a new front connector 4.
Page 311: Replacing The Coding Element At The Power Connector Of The System Power Supply And Load Current Supply
Maintenance 14.4 Replacing the coding element at the power connector of the system power supply and load current supply 14.4 Replacing the coding element at the power connector of the system power supply and load current supply Introduction The coding consists of a 2-part coding element. Ex factory a part of the coding element is inserted into the back side of the power connector.
Page 312 Maintenance 14.4 Replacing the coding element at the power connector of the system power supply and load current supply Procedure To replace the coding element on the power connector of the system power supply and load current supply, follow these steps: 1.
Page 313: Firmware Update
This also applies to the configuration limits. The following entry (https://support.industry.siemens.com/cs/de/en/view/109478459) lists all firmware versions for the S7-1500 CPUs including displays. You will also find a description of the new functions of the respective firmware versions.
Page 314 Maintenance 14.5 Firmware update Requirement • You have downloaded the data/files for the firmware update from Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps). On this web site, select: – For the S7-1500 automation system: Automation Technology > Automation Systems > Industrial Automation Systems SIMATIC > Controllers > SIMATIC S7 Advanced Controller >...
Page 315 When using a new firmware version, always check that the version is approved for use in the respective module. The attachments of the certificate (https://support.automation.siemens.com/WW/view/en/49368678/134200) for SIMATIC Safety specify which firmware version is approved. Special feature when updating the firmware of CPUs with Linux-based operating system...
Page 316 Maintenance 14.5 Firmware update Options for the firmware update There are the following options for performing a firmware update: • Online in STEP 7 via Online & Diagnostics • Online in STEP 7 via accessible devices (PROFINET) • Via SIMATIC memory card: for CPU, display, and all centrally inserted modules •...
Page 317 Functions/Firmware Update (CPU, Display, Local modules). You can find information on how to perform a firmware update when your project has no connection to a CPU in the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/109779881). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 318 If you perform a firmware update via the SIMATIC memory card, you must use a large enough card based on the CPU used and the associated I/O modules. Check the specified file sizes of the update files when downloading them from Siemens Industry Online Support. The file size information is especially important when you perform the firmware update not only for the CPU but also, e.g., for the associated I/O modules,...
Page 319 (https://support.automation.siemens.com/WW/view/en/59193560) Function Manual. Procedure: online via the SIMATIC Automation Tool The procedure is described in the SIMATIC Automation Tool (https://support.industry.siemens.com/cs/ww/en/view/98161300) manual (included in the SIMATIC Automation Tool). Special feature at a firmware update of analog modules When you carry out a firmware update for analog modules, you have to supply 24 V DC load supply to the module through the infeed element.
Page 320: Reset To Factory Settings
Maintenance 14.6 Reset to factory settings 14.6 Reset to factory settings 14.6.1 Resetting the CPU to factory settings Introduction "Reset to factory settings" restores the CPU to its delivery state. The function deletes all information that was stored internally on the CPU. Recommendation: Switch the CPU to its as-delivered condition if: •...
Page 321 Maintenance 14.6 Reset to factory settings Procedure using the mode selector Make sure that the CPU is in STOP operating state: The CPU display indicates the STOP operating mode. The RUN/STOP LED lights up yellow. Note Reset to factory settings ↔ Memory reset The procedure described below corresponds to the procedure for a memory reset: •...
Page 322 Maintenance 14.6 Reset to factory settings Procedure using the mode selector keys (standard, F-CPUs / compact CPUs from article number 6ES751x-xxx02-0AB0/6ES751x-1CK01-0AB0) Make sure that the CPU is in STOP mode (the CPU display shows STOP mode or RUN/STOP LED lights up yellow). Note Reset to factory settings ↔...
Page 323 STOP operating state. The "Reset to factory settings" event is entered into the diagnostics buffer. Procedure using the SIMATIC Automation Tool The procedure is described in the SIMATIC Automation Tool (https://support.industry.siemens.com/cs/ww/en/view/98161300) manual (included in the SIMATIC Automation Tool). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 324 The password is only deleted when the "Delete password for protection of confidential PLC configuration data" option is set. You can find more information on the password for protection of confidential configuration data in the Communication (https://support.industry.siemens.com/cs/ww/de/view/59192925/en) function manual. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 325: Resetting Interface Module (Profinet Io) To Factory Settings
More information on "Reset to factory settings" can be found in the Function Manual Structure and use of the CPU memory (https://support.automation.siemens.com/WW/view/en/59193101) in the section on memory areas and retentivity, and in the online help for STEP 7. For information on the memory reset of the CPU, refer to the section CPU memory reset (Page 271).
Page 326: Fault Reactions With Fail-Safe Modules
Maintenance 14.7 Fault reactions with fail-safe modules Note Failure of downstream stations is possible Stations downstream from the interface module can fail when the factory settings are restored on an interface module. Note Substitute value behavior of the installed I/O modules during reset to factory settings The I/O modules in the station do not have the configured status after a "reset to factory settings".
Page 327 Maintenance 14.7 Fault reactions with fail-safe modules F-modules cannot save errors as retentive data. When the system is powered down and then restarted, any faults still existing are detected again during startup. However, you have the option of saving faults in your safety program. WARNING Channel faults do not trigger any diagnostic reactions or error handling for channels that have been set to "deactivated"...
Page 328: Maintenance And Repair
For additional information on passivation and reintegration of F-I/O, refer to the SIMATIC Safety, Configuring and Programming (https://support.automation.siemens.com/WW/view/en/54110126) manual. Reaction of the F-module with inputs to communication errors F-modules with inputs respond differently to communication errors compared to other errors.
Page 329: Test And Service Functions
Test and service functions 15.1 Test functions Introduction You can test the operation of your user program on the CPU. You monitor signal states and values of tags, and preassign tags with values so that you can simulate specific situations for program execution.
Page 330 Test and service functions 15.1 Test functions Testing with program status The program status allows you to monitor the execution of the program. You can hereby display the values of operands and the results of logic operations (RLO). This allows you to detect and fix logical errors in your program.
Page 331 Test and service functions 15.1 Test functions Note F-System SIMATIC Safety Setting breakpoints in the standard user program results in errors in the safety program: • Sequence of F cycle time monitoring • Error in communication with the fail-safe I/O •...
Page 332 Test and service functions 15.1 Test functions Testing with a force table The following functions are available in the force table: • Monitoring of tags Force tables are used to monitor the actual values of the individual tags of a CPU user program or a CPU –...
Page 333 Test and service functions 15.1 Test functions Difference between modifying and forcing The fundamental difference between the modifying and forcing functions consists in the storage behavior: • Modifying: Modifying of tags is an online function and is not stored in the CPU. You can end modifying of tags in the watch table or force table or by terminating the online connection.
Page 334: Reading Out/Saving Service Data
CPU. If a problem occurs with the CPU that you cannot resolve with other methods, send the service data to the Siemens Service & Support. The service data allow Service & Support to analyze problems that have occurred rapidly.
Page 335 IP address of the CPU is not possible. For more information on reading out service data via a user-defined page, refer to the Web server (https://support.automation.siemens.com/WW/view/en/59193560) function manual. Procedure using STEP 7 You can find more information on saving service data with the keyword "Saving service data"...
Page 336 Test and service functions 15.2 Reading out/saving service data 4. Save the file under the existing file name. 5. Ensure that the SIMATIC Memory Card is not write-protected and insert the SIMATIC Memory Card in the card slot of the CPU. Up to CPU 1516 you need a card ≥ 32 MB and from CPU 1517 a card ≥...
Page 337: Technical Specifications
Technical specifications Introduction This chapter lists the technical specifications of the system: • The standards and test values which the modules of the S7-1500 automation system/ET 200MP distributed I/O system comply with and fulfill. • The test criteria according to which the S7-1500 automation system/ET 200MP distributed I/O system was tested.
Page 338 Technical specifications 16.1 Standards, approvals and safety instructions Safety information WARNING Personal injury and damage to property may occur In hazardous areas, injury to persons and material damage may occur if you disconnect plug-in connections during operation of an S7-1500 automation system/ET 200MP distributed I/O system.
Page 339 Factory Automation DI FA TI COS TT P.O. Box 1963 D-92209 Amberg The EU declarations of conformity are also available for download from the Siemens Industry Online Support website, under the keyword "Declaration of Conformity". Automation system System Manual, 01/2023, A5E03461182-AK...
Page 340 DI FA TI COS TT P.O. Box 1963 D-92209 Amberg The UK Declaration of Conformity is also available for download from the Siemens Industry Online Support website under the keyword "Declaration of Conformity". cULus approval Underwriters Laboratories Inc. in accordance with •...
Page 341 Technical specifications 16.1 Standards, approvals and safety instructions cULus HAZ. LOC. approval Underwriters Laboratories Inc. in accordance with • UL 508 (Industrial Control Equipment) OR UL 61010-1 and UL 61010-2-201 • CANCSA C22.2 No. 142 (Process Control Equipment) OR CAN/CSA. C22.2 No. 61010-1 and CAN/CSA C22.2 No.
Page 342 Technical specifications 16.1 Standards, approvals and safety instructions FM approval Factory Mutual Research (FM) according to • Approval Standard Class Number 3611, 3600, 3810 • ANSI/UL 121201 • ANSI/UL 61010-1 • CAN/CSA C22.2 No. 213 • CAN/CSA C22.2 No. 61010-1 •...
Page 343 Technical specifications 16.1 Standards, approvals and safety instructions T-CPUs: According to EN 60079-15 (Electrical apparatus for potentially explosive atmospheres - Part 15: Type of protection "n") and EN IEC 60079-0 (Electrical apparatus for potentially explosive gas atmospheres - Part 0: General requirements). II 3 G Ex nA IIC T4 Gc DEKRA 16ATEX0092 X According to EN IEC 60079-7 (Electrical apparatus for potentially explosive atmospheres - Part...
Page 344 Technical specifications 16.1 Standards, approvals and safety instructions UKEX approval According to EN IEC 60079-7 (Explosive atmospheres – Part 7: Equipment protection by increased safety "e") and EN IEC 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements). II 3 G Ex ec IIC T4 Gc DEKRA 21UKEX0008 X T-CPUs: According to EN IEC 60079-7 (Explosive atmospheres - Part 7: Equipment protection by...
Page 345 Technical specifications 16.1 Standards, approvals and safety instructions According to IEC 60079-7 (Explosive atmospheres - Part 7: Equipment protection by increased safety "e") and IEC 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements). II 3 G Ex ec IIC T4 Gc IECEx DEK 21.0028 X Special conditions in hazardous areas: •...
Page 346 Technical specifications 16.1 Standards, approvals and safety instructions Marking for the Eurasian Customs Union EAC (Eurasian Conformity) Customs Union of Russia, Belarus and Kazakhstan Declaration of conformity with the technical requirements of the Customs Union (TR CU). EN 61131-2 The S7-1500 automation system/ET 200MP distributed I/O system meets the requirements and criteria of EN 61131-2 (Programmable logic controllers, Part 2: Equipment requirements and tests).
Page 347 If you use the S7-1500 automation system / ET 200MP distributed I/O system in residential areas, this may have an impact on radio/TV reception. Reference The certificates for the identifiers and approvals can be found in Siemens Industry Online Support on the Internet (https://www.siemens.com/automation/service&support). Automation system...
Page 348: Electromagnetic Compatibility
±1 kV (signal cable <30 m) High-energy single pulse (surge) in accordance with IEC 61000-4-5 External protective circuit required (not for 230 V modules) (Defining interference-free controllers (https://support.automation.siemens.com/WW/view/en/59193566) Function Manual) ±2 kV (power supply lines) • Asymmetric coupling DC with protective elements ±2 kV (signal/data line only >...
Page 349 Technical specifications 16.2 Electromagnetic compatibility Sinusoidal disturbances The following table shows the electromagnetic compatibility of the S7-1500 automation system/ET 200MP distributed I/O system with regard to sinusoidal disturbances (RF radiation). Table 16- 2 Sinusoidal disturbances with RF radiation RF radiation in accordance with IEC 61000-4-3/NAMUR 21 Corresponds to degree of severity Electromagnetic RF field, amplitude-modulated...
Page 350: Electromagnetic Compatibility Of Fail-Safe Modules
If you want detailed information regarding overvoltage protection, we recommend that you contact your Siemens representative or a company specializing in lightning protection. You can find more information on protection from overvoltage in the Designing interference- free controllers (http://support.automation.siemens.com/WW/view/en/59193566) function...
Page 351: Mechanical And Climatic Ambient Conditions
Technical specifications 16.5 Mechanical and climatic ambient conditions 16.5 Mechanical and climatic ambient conditions Operating conditions The S7-1500 automation system/ET 200MP distributed I/O system is suitable for use in weather-proof, fixed locations. The operating conditions are based on the requirements of IEC 61131-2:2017.
Page 352 The product data sheets with daily updated technical specifica- tions can be found on the Internet (https://support.industry.siemens.com/cs/ww/en/ps/td) at Indus- try Online Support. Enter the article number or the short de- scription of the desired module on the website.
Page 353 The product data sheets with daily updated technical specifications can be found on the Internet (https://support.industry.siemens.com/cs/ww/en/ps/td) at Industry Online Support. Enter the article number or the short description of the desired module on the website.
Page 354 Technical specifications 16.5 Mechanical and climatic ambient conditions For altitudes > 2000 m the following constraints apply for the maximum specified ambient temperature: Restrictions of the maximum ambient temperature specified with regard to the installation altitude Installation altitude Derating factor for ambient temperature -1000 m to 2000 m 2000 m to 3000 m 3000 m to 4000 m...
Page 355: Information On Insulation Tests, Protection Class, Degree Of Protection And Rated Voltage
Technical specifications 16.6 Information on insulation tests, protection class, degree of protection and rated voltage Information on PFDavg, PFH values for S7-1500 F PFDavg and PFH values for F-CPUs at operating altitudes up to 3,000 m or 5,000 m. Below you will find the probability of failure values (PFDavg and PFH values) for the F-CPUs with a service life of 20 years and with a repair time of 100 hours: Operation in low demand mode...
Page 356: Use Of The S7-1500/Et 200Mp In Zone 2 Hazardous Areas
IEC 61131-2 or IEC 61010-2-201. 16.7 Use of the S7-1500/ET 200MP in zone 2 hazardous areas Reference You can find more information in the product information Use of modules in a Zone 2 Hazardous Area (https://support.automation.siemens.com/WW/view/en/19692172). Automation system System Manual, 01/2023, A5E03461182-AK...
Page 357: Dimension Drawings
Dimension drawings Dimension drawings of the mounting rails Mounting rail 160 mm Figure A-1 Mounting rail 160 mm Automation system System Manual, 01/2023, A5E03461182-AK...
Page 358 Dimension drawings A.1 Dimension drawings of the mounting rails Mounting rail 245 mm Figure A-2 Mounting rail 245 mm Mounting rail 482.6 mm Figure A-3 Mounting rail 482.6 mm Automation system System Manual, 01/2023, A5E03461182-AK...
Page 359 Dimension drawings A.1 Dimension drawings of the mounting rails Mounting rail 530 mm Figure A-4 Mounting rail 530 mm Mounting rail 830 mm Figure A-5 Mounting rail 830 mm Automation system System Manual, 01/2023, A5E03461182-AK...
Page 360: Dimension Drawing Of Shielding Bracket For 35 Mm Modules
Dimension drawings A.2 Dimension drawing of shielding bracket for 35 mm modules Mounting rail 2000 mm Figure A-6 Mounting rail 2000 mm Dimension drawing of shielding bracket for 35 mm modules Figure A-7 Dimension drawing of shielding bracket for 35 mm modules Automation system System Manual, 01/2023, A5E03461182-AK...
Page 361: Dimension Drawing Of Shielding Bracket For 25 Mm Modules
Dimension drawings A.3 Dimension drawing of shielding bracket for 25 mm modules Dimension drawing of shielding bracket for 25 mm modules Figure A-8 Dimension drawing of shielding bracket for 25 mm modules Dimension drawing of shielding bracket for 35 mm modules Figure A-9 Dimension drawing of shielding bracket for 35 mm modules Automation system...
Page 362: Dimension Drawing Of Shielding Bracket For 25 Mm Modules
Dimension drawings A.5 Dimension drawing of shielding bracket for 25 mm modules Dimension drawing of shielding bracket for 25 mm modules Figure A-10 Dimension drawing of shielding bracket for 25 mm modules Dimension drawing of infeed element for 35 mm modules Figure A-11 Dimension drawing of infeed element for 35 mm modules Dimension drawing of infeed element for 25 mm modules...
Page 363: Dimension Drawings Of The Labeling Strips
Dimension drawings A.8 Dimension drawings of the labeling strips Dimension drawings of the labeling strips Figure A-13 Dimension drawing of labeling strips for 35 mm modules Figure A-14 Dimension drawing of labeling strips for 25 mm modules Dimension drawing of test probe for measurement tap To perform measurements on the front connector of the S7-1500/ET 200MP automation system, you need a test probe with the following properties: •...
Page 364: Accessories/Spare Parts
Accessories/spare parts Accessories for the S7-1500 automation system/ET 200MP distributed I/O system Table B- 1 General accessories Designation Article number Mounting rail 6ES7590-1AB60-0AA0 • Mounting rail, 160 mm (with drill holes) 6ES7590-1AC40-0AA0 • Mounting rail, 245 mm (with drill holes) 6ES7590-1AE80-0AA0 •...
Page 365 Accessories/spare parts Designation Article number I/O shielding set for 25 mm modules (consists of: power supply 6ES7590-5CA10-0XA0 element, shielding bracket, and shield clamp), (spare part), 4 units Shield clamp (spare part), 10 units 6ES7590-5BA00-0AA0 Display module 70 mm (spare part) for the following CPUs: 6ES7591-1BA02-0AA0 •...
Page 366 2 GB 6ES7 954-8LT80-0AA0 32 GB Online catalog Additional article numbers for the S7-1500 automation system/ET 200MP distributed I/O system can be found on the Internet (https://mall.industry.siemens.com) in the online catalog and online ordering system. Automation system System Manual, 01/2023, A5E03461182-AK...
Page 367 Accessories/spare parts Accessories for S7 1500/ET 200MP fail-safe modules Table B- 2 Accessories for fail-safe modules Designation Article number Electronic coding element with rewritable memory for fail- 6ES7592-6EF00-1AA0 safe modules (spare part), 5 units Front cover for 35 mm F-I/O modules (spare part), 5 units 6ES7528-0AA10-7AA0 Consists of: •...
Page 368: Decommissioning
Decommissioning Introduction In the following section, you will find information on how to properly decommission individual components of your S7-1500 automation system. Decommissioning is necessary when the component has reached the end of its service life. Decommissioning includes environmentally sound disposal and secure removal of all digital data of electronic components with storage medium.
Page 369 You can find detailed information on the steps required to reset the calibration values to factory settings in the function manual Analog Value Processing (https://support.industry.siemens.com/cs/ww/en/view/67989094). 2. Format the SIMATIC Memory Card. The format operation deletes all contents from the SIMATIC Memory Card.
Page 370: Recycling And Disposal
Decommissioning C.3 Recycling and disposal When you reset an interface module to factory settings, select the options shown in the figure before the reset. Figure C-2 Resetting interface module to factory settings Detailed information on resetting to factory settings can be found in section Resetting to factory settings (Page 319).
Page 371: Glossary
Glossary Automation system Programmable logic controller for the open-loop and closed-loop control of process chains in the process engineering industry and in manufacturing technology. The automation system consists of different components and integrated system functions according to the automation task. Baud rate Data transmission rate indicates the number of bits transmitted per second (baud rate = bit rate).
Page 372 Glossary Connection plug The connection plug provides the physical connection between devices and the cable, for example. Consistent data Data whose content belongs together and must not be separated is known as consistent data. Counter Counters are components of the system memory of the CPU. You can modify the content of the "counter cells"...
Page 373 Glossary Data block Data blocks (DBs) are data areas in the user program that contain user data. There are global data blocks, which can be accessed from all code blocks, and instance data blocks, which are assigned to a specific FB call. Device A device can send, receive or amplify data via the bus, e.g.
Page 374 Glossary Equipotential bonding Electrical connection (potential equalization conductor) that brings the bodies of electrical equipment and other conductive bodies to the same or almost the same potential, in order to prevent disruptive or dangerous voltages between these bodies. Firmware of the CPU In SIMATIC, a distinction is made between the firmware of the CPU and user programs.
Page 375 Glossary Ground Conductive ground whose electrical potential can be set equal to zero at any point. All interconnected, inactive parts of a piece of equipment that cannot accept any dangerous contact voltage, even in the event of a fault. Grounding Grounding means connecting an electrically conductive part to a grounding electrode by means of a grounding system.
Page 376 Glossary Interrupt, cyclic The CPU generates a cyclic interrupt periodically within a parameterizable time grid and then processes the corresponding organization block. Interrupt, hardware A hardware interrupt is triggered by interrupt-triggering modules due to a certain event in the process. The hardware interrupt is signaled to the CPU. The CPU then processes the assigned organization block according to the priority of this interrupt.
Page 377 Glossary MAC address Every PROFINET device is assigned a worldwide unique device identification before it leaves the factory. This 6-byte long device identification is the MAC address. The MAC address is divided into: • 3-byte manufacturer identification • 3-byte device identification (consecutive number) The MAC address is generally shown on the front of the device.
Page 378 Glossary PELV Protective Extra Low Voltage = safety extra low voltage connected to protective earth Pre-wiring Wiring of the electrical system on the front connector before the front connector is used on the I/O module. Process image (I/O) The CPU transfers the values from the input and output modules to this memory area. At the start of the cyclic program the signal states of the input modules are transmitted to the process image of the inputs.
Page 379 Glossary PROFINET IO device Distributed field device that can be assigned to one or more IO controllers (e.g. distributed I/O system, valve terminals, frequency converters, switches). Push-in terminal Terminal for the tool-free connection of wires. Reference potential Potential from which the voltages of the circuits involved are observed and/or measured. Restart During a warm restart, all non-retentive bit memory is deleted and non-retentive DB contents are reset to the initial values from load memory.
Page 380 Glossary SNMP SNMP (Simple Network Management Protocol) is the standardized protocol for performing diagnostics on and assigning parameters to the Ethernet network infrastructure. In the office setting and in automation engineering, devices from a wide range of vendors on the Ethernet support SNMP. SNMP-based applications can be operated on the same network in parallel to applications with PROFINET.
Page 381 Glossary TIA Portal Totally Integrated Automation Portal The TIA Portal is the key to the full performance capability of Totally Integrated Automation. The software optimizes operating, machine and process sequences. Time-delay interrupt You can find relevant information under the entry "Interrupt, time-delay" Time-of-day interrupt You can find relevant information under the entry "Interrupt, Time-of-day"...
Page 382: Index
Index Identification data, 282, 285 Identification data - record structure, 285 Procedure, 257 Removing/inserting SIMATIC memory card, 258 24 V DC supply, 149 Reset to factory settings, 324 Components Overview of the ET 200MP, 49 Configuration, 155 Accessible devices Basics, 192 Firmware update, 316 Electrical, 158 Accessories, 363...
Page 383 Index Electromagnetic compatibility (EMC), 347 Hardware configuration ET 200MP DP Electrostatic discharge, 347 Slots, 110 EMC (Electromagnetic compatibility), 347 Hardware configuration ET 200MP PN Disturbances, 347 Slots, 109 Radio interference, 348 EMERGENCY-STOP devices, 148 ET 200MP, 42 Accessories, 363 I/O module, 50 Area of application, 36 Front connectors, 174 Components, 49...
Page 384 Index Labeling strips, 52, 187, 187 OBs, 208 Dimension drawing, 362 Event source, 208 Languages Priorities, 208 Display, 298 Priorities and runtime behavior, 209 Lightning protection, 149 Queue, 208 Line voltage, 149 Triggers, 208 Load current supply, 52, 111 Open Source Software, 20 Definition, 111 Use, 20 Installing, uninstalling, 140...
Page 385 Index Know-how protection, 231 Wiring rules, 162 mechanical locking, 235 Protection against electrical shock, 149 Protection against external electrical influences, 150 Protection class, 354 Technical specifications Climatic ambient conditions, 351 Electromagnetic compatibility (EMC), 347 Shipping and storage conditions, 349 Radio interference, 346, 348 Standards and Approvals, 336 rated voltage, 355 Test functions, 328...

Siemens SIMATIC S7-1500/ET 200MP System Manual

Quick Links

Related Manuals for Siemens SIMATIC S7-1500/ET 200MP

Summary of Contents for Siemens SIMATIC S7-1500/ET 200MP