Page 2 ___________________ Preface ___________________ Documentation guide ___________________ New properties/functions ___________________ SIMATIC System overview ___________________ Application planning S7-1500, ET 200MP ___________________ Automation system Installation ___________________ Wiring ___________________ Configuring System Manual ___________________ Basics of program execution ___________________ Protection ___________________ Flexible automation concepts ___________________ Commissioning ___________________ SIMATIC memory card...
Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 4: Preface
Preface Purpose of the documentation This documentation provides you with important information on how to configure, install, wire and commission the S7-1500 automation system/ET 200MP distributed I/O system. Basic knowledge required General knowledge in the field of automation engineering is required to understand this documentation.
Page 5 The supplier is also required to comply with certain measures for product monitoring. Siemens informs system operators in the form of personal notifications about product developments and properties which may be or become important issues in terms of operational safety.
Page 6 Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.
Page 7 This information is provided by the Siemens Industry Online Support in the Internet (http://www.siemens.com/automation/service&support). Industry Mall The Industry Mall is the catalog and order system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power (TIP).
Page 8: Table Of Contents
Table of contents Preface ..............................3 Documentation guide ..........................13 New properties/functions ........................18 System overview ........................... 22 Overview of the SIMATIC S7-1500 automation system ............22 3.1.1 The SIMATIC automation systems ..................22 3.1.2 Comparison of SIMATIC automation systems ................ 24 3.1.3 Areas of application SIMATIC S7-1500 and ET 200MP ............
Page 9 Table of contents Technology functions ......................73 3.8.1 Motion control ......................... 73 3.8.2 PID Control ..........................77 3.8.3 Technology functions of the compact CPUs ................78 3.8.4 Technology modules for counting, measuring and position detection ........79 3.8.5 Technology module for time-based IO ................... 80 3.8.6 Technology module for weighing technology .................
Page 10 Table of contents Wiring ..............................122 Rules and regulations for operation ..................122 Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules ..........................124 6.2.1 Safe functional extra-low voltage (SELV) for fail-safe modules..........124 6.2.2 Requirements of sensors and actuators for fail-safe modules ..........125 6.2.3 Capacitive crosstalk of digital input/output signals ...............
Page 11 Table of contents Protection ............................192 Overview of the protection functions ..................192 Configuring access protection for the CPU ................193 Using the display to set additional access protection ............196 Using the user program to set additional access protection ..........197 Know-how protection ......................
Page 12 Table of contents 11.9 Identification and maintenance data ..................251 11.9.1 Reading out and entering I&M data ..................251 11.9.2 Record structure for I&M data ....................254 11.9.3 Example: Read out firmware version of the CPU with Get_IM_Data ........256 11.10 Shared commissioning of projects ..................
Page 13 Table of contents Dimension drawings ..........................327 Dimension drawings of the mounting rails ................327 Dimension drawing of shielding bracket for 35 mm modules ..........330 Dimension drawing of shielding bracket for 25 mm modules ..........331 Dimension drawing of shielding bracket for 35 mm modules ..........331 Dimension drawing of shielding bracket for 25 mm modules ..........
Page 14: Documentation Guide
Documentation guide The documentation for the SIMATIC S7-1500 automation system and the SIMATIC ET 200MP distributed I/O system is arranged into three areas. This arrangement enables you to access the specific content you require. Basic information The System Manual and Getting Started describe in detail the configuration, installation, wiring and commissioning of the SIMATIC S7-1500 and ET 200MP systems.
Page 15 You must register once to use the full functionality of "mySupport". You can find "mySupport" on the Internet (https://support.industry.siemens.com/My/ww/en). "mySupport" - Documentation In the Documentation area in "mySupport" you can combine entire manuals or only parts of these to your own manual.
Page 16 ● Manuals, characteristics, operating manuals, certificates ● Product master data You can find "mySupport" - CAx data on the Internet (http://support.industry.siemens.com/my/ww/en/CAxOnline). Application examples The application examples support you with various tools and examples for solving your automation tasks. Solutions are shown in interplay with multiple components in the system - separated from the focus on individual products.
Page 17 You can find the SIMATIC Automation Tool on the Internet (https://support.industry.siemens.com/cs/ww/en/view/98161300). PRONETA With SIEMENS PRONETA (PROFINET network analysis), you analyze the PROFINET network during commissioning. PRONETA features two core functions: ● The topology overview independently scans PROFINET network and all connected components.
Page 18 Documentation guide SINETPLAN SINETPLAN, the Siemens Network Planner, supports you in planning automation systems and networks based on PROFINET. The tool facilitates professional and predictive dimensioning of your PROFINET installation as early as in the planning stage. In addition, SINETPLAN supports you during network optimization and helps you to exploit network resources optimally and to plan reserves.
Page 19: New Properties/Functions
New properties/functions What's new in the system manual S7-1500, ET 200MP; Edition 12/2017 since the previous version 09/2016 What's new? What are the customer benefits? Where can I find the infor- mation? New con- Technology CPUs Starting from section System Extension of the Technology-CPU portfo- •...
Page 20 New properties/functions What's new? What are the customer benefits? Where can I find the infor- mation? Password provider As an alternative to manual entry of pass- Section Know-how protection word, you can connect a password provider (Page 197) to STEP 7. A password provider offers you the following advantages: More convenient handling of passwords.
Page 21 New properties/functions What's new? What are the customer benefits? Where can I find the infor- mation? Changed PS 60W 24/48/60VDC HF The PS 60W 24/48/60VDC HF enables ex- Section Use of system power contents system power supply tended retentivity of the CPU's data work supplies (Page 97) memory.
Page 22 New properties/functions What's new in the system manual S7-1500, ET 200MP; Edition 09/2016 since the previous version 12/2014 What's new? What are the customer benefits? Where can I find information? New con- Compact CPUs You can use compact CPUs for smaller to Starting from section System tents medium-sized applications The compact...
Page 23: System Overview
System overview Overview of the SIMATIC S7-1500 automation system 3.1.1 The SIMATIC automation systems You need optimum solutions for every application in order to automate your machines and plants economically and flexibly. The SIMATIC controller portfolio includes a variety of systems: ●...
Page 24 System overview 3.1 Overview of the SIMATIC S7-1500 automation system The SIMATIC controllers are integrated into the Totally Integrated Automation Portal and offer consistent data management and a uniform operating concept. With its integrated functions, engineering in the TIA Portal ensures consistent functionality. Figure 3-1 Overview of SIMATIC automation systems The SIMATIC S7-1500 automation system supports all conventional communication...
Page 25: Comparison Of Simatic Automation Systems
System overview 3.1 Overview of the SIMATIC S7-1500 automation system 3.1.2 Comparison of SIMATIC automation systems The tables below compare the main technical specifications of the SIMATIC systems. Basic Controller Distributed Controller SIMATIC S7-1200 SIMATIC ET 200SP CPU SIMATIC ET 200SP Open Controller 1515SP PC Data work memory, max.
Page 26 System overview 3.1 Overview of the SIMATIC S7-1500 automation system Distributed Controller Advanced Controller SIMATIC ET 200pro SIMATIC S7-1500 Software Controller CPU 1516pro-2 PN SIMATIC S7-1500 Data work memory, max. 5 MB 20 MB 20 MB Code work memory, max. 1.5 MB 6 MB 5 MB...
Page 27: Areas Of Application Simatic S7-1500 And Et 200Mp
System overview 3.1 Overview of the SIMATIC S7-1500 automation system 3.1.3 Areas of application SIMATIC S7-1500 and ET 200MP Area of application SIMATIC S7-1500 The SIMATIC S7-1500 automation system offers you the required flexibility and performance for a wide range of controller applications in machine and plant engineering. The scalable configuration makes it possible for you to adapt your PLC onsite to the local conditions.
Page 28: Plant Components And Automation Levels
The SIMATIC S7-1500 is integrated across all communication standards consistently in the various automation levels. Figure 3-2 Basic structure: SIMATIC S7-1500 at management, control and field level You can also find an overview of the SIMATIC S7-1500 automation system on the Internet (http://w3.siemens.com/mcms/programmable-logic-controller/en/advanced-controller/s7- 1500/Pages/default.aspx). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 29: Scalability
System overview 3.1 Overview of the SIMATIC S7-1500 automation system 3.1.5 Scalability In order to suit the requirements of your plant planning, the SIMATIC S7-1500 controllers can be scaled in their processing speed and configuration limits. They also offer networking facilities via different communications standards.
Page 30 System overview 3.1 Overview of the SIMATIC S7-1500 automation system SIMATIC S7-1500 with I/O, ET 200MP and HMI device Figure 3-4 Example: Plant configuration with SIMATIC S7-1500 with I/O, ET 200MP and HMI device SIMATIC S7-1500 with Motion Control, distributed I/O and IO-Link devices Figure 3-5 Example: Plant configuration with SIMATIC S7-1500, Motion Control, distributed I/O and IO-Link devices...
Page 31: Overview Of Properties And Functions
System overview 3.1 Overview of the SIMATIC S7-1500 automation system SIMATIC S7-1500 with safety und WLAN integration Figure 3-6 Example: Plant configuration with SIMATIC S7-1500 and Safety on PROFINET 3.1.6 Overview of properties and functions Automation system SIMATIC S7-1500 Through the integration of numerous new performance features, the S7-1500 automation system offers you excellent operability and the highest performance.
Page 32 System overview 3.1 Overview of the SIMATIC S7-1500 automation system Important properties and functions Figure 3-7 SIMATIC S7-1500 automation system - Properties and functions Automation system System Manual, 12/2017, A5E03461182-AE...
Page 33 System overview 3.1 Overview of the SIMATIC S7-1500 automation system Distributed I/O system ET 200MP The ET 200MP distributed I/O system is a scalable and flexible system for connecting the process signals to a CPU via a fieldbus. The modules have a very high channel density and a low variety of parts. This simplifies ordering, logistics and spare parts handling significantly.
Page 34: Configuration
System overview 3.2 Configuration Configuration 3.2.1 Configuration of the SIMATIC S7-1500 Automation System Configuration The SIMATIC S7-1500 automation system is made up of the following components: ● CPU (standard, fail-safe, compact or technology CPU) ● Digital and analog I/O modules ●...
Page 35: Configuration Of The Distributed I/O System Simatic Et 200Mp
System overview 3.2 Configuration 3.2.2 Configuration of the distributed I/O system SIMATIC ET 200MP Configuration The SIMATIC ET 200MP distributed I/O system is made up of the following components: ● Interface module (PROFINET or PROFIBUS) ● Digital and analog I/O modules ●...
Page 36: Configuration Of A Fail-Safe System With Simatic S7-1500
Safety Integrated Safety Integrated is the integrated safety concept for automation and drive technology from Siemens. Proven technologies and systems from automation technology, such as SIMATIC S7-1500 in this case, are used for safety systems. Safety Integrated includes the complete safety sequence, ranging from sensor, actuator and fail-safe modules right through to the controller, including safety-related communication via standard fieldbuses.
Page 37 System overview 3.2 Configuration SIMATIC Safety F-system with S7-1500 and ET 200MP The figure below contains an example of an F-system SIMATIC Safety with S7-1500, ET 200MP and PROFINET IO. You can combine fail-safe I/O modules and non-fail-safe I/O modules in a can be combined in a S7-1500/ET 200MPconfiguration.
Page 38 System overview 3.2 Configuration Configuration example of the ET 200MP with fail-safe I/O modules ① Interface module ② I/O modules ③ Power supply (optional) ④ Fail-safe I/O modules ⑤ Mounting rail with integrated top-hat rail Figure 3-13 Configuration example of the ET 200MP with fail-safe I/O modules Hardware and software requirements You use the S7-1500/ET 200MP fail-safe I/O modules: ●...
Page 39 System overview 3.2 Configuration Use in safety mode only You can only use the S7-1500/ET 200MP fail-safe I/O modules in safety mode. They cannot be used in non-fail-safe mode, i.e. standard mode. Achievable safety classes Fail-safe I/O modules are equipped with integrated safety functions for safety mode. You can achieve the safety classes of the table below: ●...
Page 40: Components
System overview 3.3 Components Components Components of the S7-1500 automation system/ET 200MP distributed I/O system Table 3- 2 Components S7-1500/ET 200MP Components Function Diagram Mounting rail The mounting rail is the rack of the S7-1500 automation system. You can use the entire length of the mounting rail (marginless assembly). The mounting rails can be ordered as Accessories/spare parts (Page 335) accessories.
Page 41 System overview 3.3 Components Components Function Diagram Interface module for The interface module: PROFIBUS DP Is used as a DP slave PROFIBUS DP • Links the ET 200MP distributed I/O system with the DP master. • Exchanges data with the I/O modules via the backplane bus. •...
Page 42 System overview 3.3 Components Components Function Diagram Potential bridges for You jumper two terminals with potential bridges. front connector The potential bridges are included in the scope of delivery of the front connector and can be ordered as Accessories/spare parts (Page 335). The front connectors for 25 mm modules have no potential bridges.
Page 43 PM 70W 120/230V AC • PM 190W 120/230V AC • Reference You can find additional information on the different function classes (for example, basic, standard) of the interface and I/O modules in FAQ in Internet (https://support.industry.siemens.com/cs/de/de/view/109476914/en). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 44: Cpus
System overview 3.4 CPUs CPUs SIMATIC S7-1500 controllers are character- ized by maximum performance capability thanks to a high-performance backplane bus, very short terminal-to-terminal response time and extremely fast signal processing. The controller (CPU) executes the user pro- gram. The integrated system power supply of the controller provides power to the modules used through the backplane bus.
Page 45 System overview 3.4 CPUs The CPU provides you with the following options: Figure 3-14 Selection guide for CPUs Automation system System Manual, 12/2017, A5E03461182-AE...
Page 46: Technical Specifications Of Cpus
System overview 3.4 CPUs 3.4.2 Technical specifications of CPUs Table 3- 3 Standard CPUs and F-CPUs 1511-1 PN 1513-1 PN 1515-2 PN 1516-3 PN/DP 1517-3 PN/DP 1518-4 PN/DP 1511F-1 PN 1515F-2 PN 1516F-3 PN/DP 1517F-3 PN/DP 1518F-4 PN/DP 1511T-1 PN 1513F-1 PN 1515T-2 PN 1516T-3 PN/DP...
Page 47 System overview 3.4 CPUs 1511-1 PN 1513-1 PN 1515-2 PN 1516-3 PN/DP 1517-3 PN/DP 1518-4 PN/DP 1511F-1 PN 1515F-2 PN 1516F-3 PN/DP 1517F-3 PN/DP 1518F-4 PN/DP 1511T-1 PN 1513F-1 PN 1515T-2 PN 1516T-3 PN/DP 1517T-3 PN/DP 1518- 4 PN/DP MFP 1511TF-1 PN 1515TF-2 PN 1516TF-...
Page 48 System overview 3.4 CPUs * See section Motion Control (Page 73) Table 3- 4 Compact CPUs Controller 1511C-1 PN 1512C-1 PN Article number 6ES7511-1CK01-0AB0 6ES7512-1CK01-0AB0 Manual Supply voltage, permissible range 19.2 V DC to 28.8 V DC 19.2 V DC to 28.8 V DC Code work memory 175 KB 250 KB...
Page 49: Web Server
System overview 3.4 CPUs 3.4.3 Web server The SIMATIC S7-1500 CPUs have an integrated web server. You can display the CPU status without additional software installation via a web browser and control it to a limited extent. Graphically visualized process variables and user-defined websites facilitate information acquisition and diagnostics of plant states.
Page 50: Safety
Additional information A detailed description of handling the web server can be found in the Function Manual "SIMATIC S7-1500 web server" SIMATIC S7-1500 Web server (https://support.industry.siemens.com/cs/de/en/view/59193560). 3.4.4 Safety For fail-safe operation of your plant, program the F-CPUs of the SIMATIC S7-1500. Use the "STEP 7 Safety Advanced"...
Page 51 System overview 3.4 CPUs Example: Production cell with access protection Automation task: A laser scanner monitors access to a production area. The maintenance area is secured by a protective door. Entering the production area or opening the protective door, just like an emergency stop, results in the shutdown or stopping of the production cell.
Page 52 ● Integration in integrated system diagnostics Additional information A detailed description of the topic "Safety Integrated" is available in the programming and operating manual SIMATIC Safety - Configuring and ProgrammingSIMATIC Safety - Configuration and Programming (https://support.industry.siemens.com/cs/ww/en/view/54110126). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 53: Security
Protection against unauthorized access by locking the front cover with a seal or a lock You can find additional information about security mechanisms of the SIMATIC automation systems in the "Security" document at SIMATIC S7 controllers (https://support.industry.siemens.com/cs/ww/en/view/77431846). Secure Communication It is becoming increasingly necessary to transfer data to external computers in encrypted form via Intranet or public networks.
Page 54: Diagnostics
System overview 3.4 CPUs 3.4.6 Diagnostics Integrated diagnostics across all levels of the automation is incorporated in the SIMATIC S7- 1500 automation system. All SIMATIC products have integrated diagnostic functions which you can use to analyze and localize faults and errors efficiently. This reduces the commissioning periods required and minimizes standstill times in production.
Page 55: Trace
System overview 3.4 CPUs 3.4.7 Trace for effective commissioning and optimization of drives and closed-loop controls, the SIMATIC S7-1500 CPUs feature integrated trace functionality. The trace function records the CPU tags, depending on the settable trigger conditions. Tags are, for example, drive parameters or system and user tags of a CPU.
Page 56 ● export of measurements, e.g. for user-specific processing Additional information A detailed description of the "Trace" function is available in the Function Manual SIMATIC/SINAMICS Using the trace and logic analyzer function SIMATIC/SINAMICS Trace and logic analyzer function (https://support.industry.siemens.com/cs/ww/en/view/64897128). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 57: Interface Modules For Simatic S7-1500 I/O Devices
System overview 3.5 Interface modules for SIMATIC S7-1500 I/O devices Interface modules for SIMATIC S7-1500 I/O devices An interface module connects the SIMATIC S7-1500 I/O devices as ET 200MP distributed I/O system via PROFINET or PROFIBUS with the controller. The interface module exchanges the data between the higher-level controller and the I/O modules.
Page 58: Input And Output Modules
System overview 3.6 Input and output modules Input and output modules The I/O modules form the interface between the controller and the process. The controller detects the current process state via the connected sensors and actuators, and triggers the corresponding reactions. Digital and analog modules provide the inputs/outputs that are re- quired for the respective task.
Page 59: Which I/O Devices Are The Correct Ones
System overview 3.6 Input and output modules 3.6.1 Which I/O devices are the correct ones? SIMATIC S7-1500 offers a wide range of I/O modules. Depending on the complexity of your plant and the technical and functional requirements, you perform your planning flexibly and in a modular manner with SIMATIC components.
Page 60: Digital Input Modules
System overview 3.6 Input and output modules 3.6.2 Digital input modules Digital input modules and digital input/output module Short designation DI 16x24VDC DI 32x24VDC DI 16x24VDC DI 16x230VAC DI 16x24VDC / SRC BA 16x24...125VU DQ 16x24V/0.5A C HF DI 16x24VDC DI 32x24VDC Article number High Feature (HF)
Page 61 System overview 3.6 Input and output modules Benefits The digital input modules provide you with the following advantages: ● high channel density with low variety of parts, therefore less effort for ordering, logistics and storage of spare parts ● Modules in 25 mm size without parameter assignment and diagnostics, therefore simple commissioning ●...
Page 62: Digital Output Modules
System overview 3.6 Input and output modules 3.6.3 Digital output modules Digital output modules and digital input/output module (DC) Short designation DQ 8x24VDC/2A HF DQ 32x24VDC/0.5A DQ 16x24VDC/0.5A DI 16x24VDC / DQ16x24V/0.5A BA DQ 32x24VDC/ 0.5A DQ 16x24VDC/ 0.5A Article number High Feature (HF) 6ES7522-1BF00- 6ES7522-1BL01-...
Page 63 System overview 3.6 Input and output modules Short designation DQ 16x24 DQ 8x230VAC/5A DQ 8x230VAC/2A …48VUC/ ST relay 16x230VAC/2A ST ST Triac 16x230VAC/1A ST 125VDC/0.5A ST relay Triac Electrical isolation between channels Number of poten- tial groups Relay coil supply 24 V DC 24 V DC voltage...
Page 64: Fail-Safe Digital Modules
System overview 3.6 Input and output modules 3.6.4 Fail-safe digital modules Fail-safe digital modules Fail-safe digital modules are available for implementing safety concepts in the area of equipment and personnel safety (for example, for emergency stop devices in the operation of processing machines).
Page 65: Analog Input Modules
System overview 3.6 Input and output modules 3.6.5 Analog input modules Analog input modules and analog input/output module Short designation AI 8xU/I HF AI 8xU/R/RTD/TC HF AI 4xU/I/RTD/TC ST AI 4xU/I/RTD/TC / AQ 2xU/I ST AI 8xU/I HS AI 8xU/I/RTD/TC ST Article number High Feature (HF) 6ES7531-7NF00-0AB0 6ES7531-7PF00-0AB0...
Page 66 System overview 3.6 Input and output modules Short designation AI 8xU/I HF AI 8xU/R/RTD/TC HF AI 4xU/I/RTD/TC ST AI 4xU/I/RTD/TC / AQ 2xU/I ST AI 8xU/I HS AI 8xU/I/RTD/TC ST Oversampling Only with HS Scale measuring Only with HF range Scale temperatures Only with HF Scale measured val-...
Page 67 System overview 3.6 Input and output modules Scaling of the measured values of the analog input module AI 8xU/I HF With measured value scaling, you display the user data of the module in REAL format (32-bit floating point) instead of S7 format. You can thus directly assign a technological variable to the analog value of the module.
Page 68: Analog Output Modules
System overview 3.6 Input and output modules 3.6.6 Analog output modules Analog output modules and analog input/output module Short designation AQ 8xU/I HS AQ 4xU/I HF AQ 2xU/I ST AI 4xU/I/RTD/TC / AQ 2xU/I ST AQ 4xU/I ST Article number High Feature (HF) 6ES7532-5ND00- 0AB0...
Page 69 System overview 3.6 Input and output modules Benefits Analog output modules convert a 16-bit digital value into current or voltage and output it at the process. With the analog output modules you control, for example, proportional valves or small servo drives. The analog output modules provide you with the following advantages: ●...
Page 70: Communication
System overview 3.7 Communication Communication 3.7.1 Interfaces for communications Interfaces for communication via PROFINET and PROFIBUS DP (as of CPU 1516) are already integrated in the CPUs. Additional communication modules enhance the communication capabilities of the SIMATIC S7-1500 with additional functions or interfaces. The following communications options are available for your automation task: Communication options PN/IE...
Page 71: Communication Modules/Processors
System overview 3.7 Communication 3.7.2 Communication modules/processors For special requirements of your plant, use communications processors (CPs) for security functions to secure Industrial Ethernet networks. If your system requires additional interfaces, communication modules (CM) expand your S7- 1500 CPU with other interfaces of an interface type such as PROFINET, PROFIBUS or point-to-point connection.
Page 72 System overview 3.7 Communication Communication modules for point-to-point connection Short designation CM PtP RS232 HF CM PtP RS422/485 HF CM PtP RS232 BA CM PtP RS422/485 BA Article number High Feature (HF) 6ES7541-1AD00-0AB0 6ES7541-1AB00-0AB0 Basic (BA) 6ES7540-1AD00-0AA0 6ES7540-1AB00-0AA0 Manual High Feature (HF) Basic (BA) Interface RS232...
Page 73: Safety-Related Communication Via Fail-Safe Modules
System overview 3.7 Communication 3.7.3 Safety-related communication via fail-safe modules The figure below provides an overview of the possibilities of safety-related communication via PROFINET IO in SIMATIC Safety fail-safe systems with S7-1500 F-CPUs. Safety-related IO controller - IO controller communication Safety-related IO controller - I-device communication Safety-related IO controller - I-slave communication Figure 3-20...
Page 74: Technology Functions
System overview 3.8 Technology functions Technology functions 3.8.1 Motion control You use the integrated Motion Control functionality of SIMATIC S7-1500 for positioning and moving axes. Depending on the CPU, the SIMATIC S7-1500 automation system supports different configuration limits for Motion Control technology objects. With Motion Control instructions according to PLCopen, you control PROFIdrive-capable drives and drives with analog setpoint interface.
Page 75 System overview 3.8 Technology functions Motion Control technology functions The table below shows the technology functions offered by both SIMATIC S7-1500 and S7- 1500T and the extended Motion Control functions of the technology CPUs. Technology functions SIMATIC S7-1500 SIMATIC S7-1500T Enable, disable technology objects Acknowledge alarms, restart technology object Reference technology objects, set reference point...
Page 76 System overview 3.8 Technology functions Technology functions SIMATIC S7-1500 SIMATIC S7-1500T Deactivate workspace zones Activate kinematics zones Deactivate kinematics zones Redefine tool coordinate systems Change active tool Redefine object coordinates system Motion Control configuration example The SINAMICS Startdrive engineering tool is available in the TIA Portal for easy commissioning and optimization of SINAMICS drives.
Page 77 Additional information A detailed description of the technology functions can be found in the Function Manual "SIMATIC S7-1500T Motion Control" SIMATIC S7-1500 S7-1500T Motion Control V3.0 in the TIA Portal V14 (https://support.industry.siemens.com/cs/ww/en/view/109481326). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 78: Pid Control
System overview 3.8 Technology functions 3.8.2 PID Control PID compact controllers are integrated as standard in all S7-1500 CPUs. In your plant, the PID controller adjusts a physical setpoint and stabilizes it against interferences at the same time. Depending on your plant, you can use different PID controllers. All controllers support the following functions: ●...
Page 79: Technology Functions Of The Compact Cpus
Additional information A detailed description of PID Control in SIMATIC S7-1500 can be found in the Function Manual "SIMATIC S7-1200, S7-1500 PID Control" SIMATIC S7-1200, S7-1500 PID control (https://support.industry.siemens.com/cs/ww/en/view/108210036). 3.8.3 Technology functions of the compact CPUs Technology functions are integrated into the SIMATIC S7-1500 compact CPUs.
Page 80: Technology Modules For Counting, Measuring And Position Detection
System overview 3.8 Technology functions 3.8.4 Technology modules for counting, measuring and position detection For technological tasks, powerful technology modules are available that perform these tasks largely autonomously and reduce the load on the CPU. The table below shows the available technology modules for counting, measuring and position detection.
Page 81: Technology Module For Time-Based Io
System overview 3.8 Technology functions Benefits Technology modules for counting, measuring and position detection offer you the following advantages: ● fast and timely detection of events with fine resolution for high productivity and product quality ● hardware-level signal processing for rapid counting, measurement and position detection for a variety of transducers ●...
Page 82: Technology Module For Weighing Technology
System overview 3.8 Technology functions Benefits The technology modules for time-based IO offers you the following advantages: ● Meets stringent requirements for precision and speed, independent of the CPU and fieldbus ● Signals are read in and output precisely, to within 1 microsecond ●...
Page 83: Power Supply
System overview 3.9 Power supply Benefits The weighing modules SIWAREX for SIMATIC S7-1500 offer you the following advantages: ● Seamless integration of simple weighing applications such as platform and hopper scales in SIMATIC S7-1500 ● Use for level monitoring, e.g. silos and bunkers ●...
Page 84 System overview 3.9 Power supply Configuration example of a system with load power supply and system power supply The following figure shows a system configuration with load power supply and additional system power supply. Figure 3-22 Overall configuration of power supply In order to ensure the supply of the modules from the backplane bus, the incoming power is compared with the required power in the TIA Portal engineering system or in the TIA Selection Tool.
Page 85 Using a SITOP power supply as an alternative to a load power supply Alternatively, an external 24 V power supply from the SITOP range (https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10008864) (SITOP smart or SITOP modular) can be used: ● For higher output currents and 1-phase or 3-phase infeed ●...
Page 86: Connection Elements And System Cabling
System overview 3.10 Connection elements and system cabling 3.10 Connection elements and system cabling Front connector and shield contact The front connectors are used to wire the I/O modules. For modules with EMC-critical signals, such as analog modules and technology modules, the front connectors also need a shield contact.
Page 87 ● Flexible connection, consisting of front connector with single cores for wiring within the cabinet You can find more information in the SIMATIC TOP connect for S7-1500 and ET200MP (https://support.industry.siemens.com/cs/ww/en/view/95924607) manual. Automation system System Manual, 12/2017, A5E03461182-AE...
Page 88: Software
System overview 3.11 Software 3.11 Software 3.11.1 TIA Portal The SIMATIC controllers are integrated into the Totally Integrated Automation Portal. Engineering with the TIA Portal offers configuration and programming, common data storage and a uniform operating concept for control, visualization and drives. The TIA Portal simplifies the integrated engineering in all configuration phases of a plant.
Page 89: Tia Selection Tool
3.11.3 SIMATIC Automation Tool You use the SIMATIC Automation Tool (https://support.industry.siemens.com/cs/ww/en/view/98161300) to perform commissioning and maintenance activities simultaneously on various SIMATIC S7 stations as a bulk operation independent of the TIA Portal. The SIMATIC Automation Tool provides you with a multitude of functions: ●...
Page 90: Sinetplan
3.11.5 PRONETA With SIEMENS PRONETA (PROFINET network analysis), you analyze the plant network during commissioning. PRONETA features two core functions: ● The topology overview independently scans PROFINET and all connected components. ● The IO check is a fast test of the wiring and the module configuration of a plant.
Page 91: Application Planning
Application planning Hardware configuration Introduction The S7-1500 automation system/ET 200MP distributed I/O system consists of a single-row configuration in which all modules are installed on one mounting rail. The modules are connected by means of U connectors, and thus form a self-assembling backplane bus. You can configure the S7-1500 automation system/ET 200MP distributed I/O system with fail-safe and non-fail-safe modules.
Page 92 Application planning 4.1 Hardware configuration Applicable modules The following table shows which modules may be used in the various slots: Table 4- 1 Assignment of slot numbers Module type Permissible Maximum number of slots modules Load current supply (PM)* Unlimited / only 1 PM can be config- ured in STEP 7 System power supply (PS)
Page 93: Hardware Configuration Of The Et 200Mp Distributed I/O System With Profinet Interface Module
Application planning 4.1 Hardware configuration 4.1.2 Hardware configuration of the ET 200MP distributed I/O system with PROFINET interface module Maximum configuration ● The integrated system power supply of the interface module feeds 14 W into the backplane bus. The power budget calculation determines the exact number of I/O modules that can be operated with the interface module (without optional PS).
Page 94 Application planning 4.1 Hardware configuration Applicable modules The following table shows which modules may be used in the various slots: Table 4- 2 Assignment of slot numbers Module type Permissible slots IM 155- Permissible slots IM 155-5 Maximum number of 5 PN BA PN ST, IM 155-5 PN HF modules...
Page 95: Hardware Configuration Of The Et 200Mp Distributed I/O System With Profibus Interface Module
Application planning 4.1 Hardware configuration 4.1.3 Hardware configuration of the ET 200MP distributed I/O system with PROFIBUS interface module Maximum configuration The integrated system power supply of the interface module feeds 14 W into the backplane bus. You can insert a maximum of 12 modules to the right of an interface module. The power budget calculation determines the exact number of I/O modules that can be operated with the interface module.
Page 96: System And Load Power Supply
Application planning 4.2 System and load power supply System and load power supply Types of power supplies The S7-1500 automation system/ET 200MP distributed I/O system distinguishes between two types of power supply: ● System power supply (PS) ● Load current supply (PM) System power supply (PS) The system power supply has a connection to the backplane bus (U connector) and supplies solely the internally required system voltage.
Page 97 ● PM 190W 120/230VAC: Supply voltage with 120/230 V AC and infeed power to the backplane bus of 190 W Also note the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/96998532) in connection with load current supply units. Automation system System Manual, 12/2017, A5E03461182-AE...
Page 98: Use Of System Power Supplies
Application planning 4.2 System and load power supply 4.2.1 Use of system power supplies Introduction You can use system power supplies with the CPUs and the interface modules IM 155- 5 PN ST and IM 155-5 PN HF. If the power fed from the CPU/interface module into the backplane bus is not sufficient to supply all connected modules with power, system power supplies (PS) are required.
Page 99 (Page 104). Additional information on the performance values (power feed, power consumption) of the CPU, interface module, system power supply, and I/O modules can be found in the manuals (http://support.automation.siemens.com/WW/view/en/57251228) of the respective modules. Automation system System Manual, 12/2017, A5E03461182-AE...
Page 100: Special Considerations For The Use Of A System Power Supply In The First Power
Application planning 4.2 System and load power supply 4.2.2 Special considerations for the use of a system power supply in the first power segment Infeed options There are three options for the infeed of the required system voltage in the backplane bus: ●...
Page 101 Application planning 4.2 System and load power supply Procedure To set up the supply by means of the CPU/interface module and system power supply, follow these steps: 1. Open the "Properties" tab of the CPU/interface module in STEP 7 and select the "System power supply"...
Page 102: Special Requirements When Using The Power Supply Ps 60W 24/48/60Vdc Hf
Application planning 4.2 System and load power supply 4.2.3 Special requirements when using the power supply PS 60W 24/48/60VDC HF S7-1500 - Extended retentive memory for CPUs as of FW V2.1.0 When you use the PS 60W 24/48/60VDC HF system power supply, the entire data area can be used as retentive memory for CPUs as of firmware version V2.1.0 and higher.
Page 103 Application planning 4.2 System and load power supply CPU with Hardware func- Article number Max. retentive firmware version V2.1.0 tion version memory CPU 1517T-3 PN/DP FS01 or higher 6ES7517-3TP00-0AB0 8 MB CPU 1517TF-3 PN/DP FS01 or higher 6ES7517-3UP00-0AB0 8 MB CPU 1518-4 PN/DP FS03 or higher 6ES7518-4AP00-0AB0...
Page 104 Application planning 4.2 System and load power supply ● The parameter "Startup > Comparison preset to actual module" must be set to the value "Startup CPU only if compatible" during configuration of the PS 60W 24/48/60VDC HF. Reason: The retentivity of the entire CPU work memory (data) is only guaranteed when the PS 60W 24/48/60VDC HF is inserted.
Page 105: Power Balance Calculation
Take care even during planning, that the power fed into the backplane bus is always greater than or equivalent to the power drawn. The TIA Selection Tool (http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool) aids you during planning. The power fed into the backplane bus by the CPU/interface module and system power supply is listed in the technical specifications of the CPU/interface module in the corresponding manuals.
Page 106 Application planning 4.3 Power balance calculation Power balance calculation when configuring with STEP 7 STEP 7 checks compliance with the power balance during the configuration. Proceed as follows to evaluate the power balance calculation: 1. Perform the configuration of the S7-1500/ET 200MP with all the required modules. 2.
Page 107 Application planning 4.3 Power balance calculation Causes for overload An overload can still occur despite a positive power balance during planning. The cause for overload can be a hardware configuration that does not correspond to the configuration in STEP 7, for example: ●...
Page 108: Use Of Load Power Supplies
24 V DC from the control cabinet. Reference More information on load current supplies can be found on the Internet (https://mall.industry.siemens.com) in the online catalog and in the online ordering system. Automation system System Manual, 12/2017, A5E03461182-AE...
Page 109: Installation
Installation Basics Introduction All modules of the S7-1500 automation system/ET 200MP distributed I/O system are open equipment. This means that you may only install this system in housings, cabinets or electrical operating rooms. The housings, cabinets and electrical operating rooms must guarantee protection against electric shock and spread of fire.
Page 110 Installation 5.1 Basics Minimum clearances Modules can be mounted up to the outer edge of the mounting rail. Maintain the following minimum clearances at the top and bottom when installing or removing the S7-1500 automation system / ET 200MP distributed I/O system: ①...
Page 111: Installing The Mounting Rail
Installation 5.2 Installing the mounting rail Installing the mounting rail Lengths and drill holes The mounting rails are delivered in six lengths: ● 160 mm ● 245 mm ● 482.6 mm (19 inches) ● 530 mm ● 830 mm ● 2000 mm You can find the article numbers in the section Accessories/spare parts (Page 335).
Page 112 Installation 5.2 Installing the mounting rail Required accessories You can use the following screw types for fastening of the mounting rails: Table 5- 1 Required accessories For ... you can use ... Explanation M6 fillister head screws according to Choose a suitable screw length for your outer fixing screws •...
Page 113 Installation 5.2 Installing the mounting rail Preparing the 2000 mm mounting rail for installation To prepare the 2000 mm mounting rail for installation, follow these steps: 1. Cut the 2000 mm mounting rail to the required length. 2. Mark the holes. The necessary dimensions can be found in the table "Dimensions for the drill holes": –...
Page 114 Installation 5.2 Installing the mounting rail Attaching the protective conductor The S7-1500 automation system/ ET 200MP distributed I/O system has to be connected to the protective conductor system of the electrical system to ensure electrical safety. To connect the protective conductor, follow these steps: 1.
Page 115: Installing A System Power Supply
Installation 5.3 Installing a system power supply Installing a system power supply Introduction The system power supply has a connection to the backplane bus and supplies the connected modules with the internal supply voltage. Requirements The mounting rail is installed. Tools required Screwdriver with 4.5 mm blade Installing a system power supply...
Page 116: Installing A Load Current Supply
Installation 5.4 Installing a load current supply Uninstalling a system power supply The system power supply is wired up. To uninstall the system power supply, follow these steps: 1. Turn off the feed supply voltage. 2. Open the front cover. 3.
Page 117 Installation 5.4 Installing a load current supply Installing a load current supply Watch video sequence (http://www.automation.siemens.com/salesmaterial-as/interactive- manuals/getting-started_simatic-s7-1500/videos/EN/mount/start.html) To install a load current supply, follow these steps: 1. Hook the load current supply on the mounting rail. 2. Swivel the load current supply to the rear.
Page 118: Installing The Cpu
Installation 5.5 Installing the CPU Uninstalling the load current supply The load current supply is wired up. To uninstall a load current supply, follow these steps: 1. Turn off the feed supply voltage. 2. Open the front cover. 3. Shut down the load current supply. 4.
Page 119 Installation 5.5 Installing the CPU Installing the CPU Watch video sequence (http://www.automation.siemens.com/salesmaterial-as/interactive- manuals/getting-started_simatic-s7-1500/videos/EN/mount/start.html) To install a CPU, follow these steps: 1. Insert a U-connector into the back right on the CPU. 2. Hook the CPU on the mounting rail and slide the CPU up to the left-hand system power supply.
Page 120: Installing The Interface Module
Screwdriver with 4.5 mm blade Installing the interface module Watch video sequence (https://support.industry.siemens.com/cs/media/67462859_installing_web_en/start.htm) To install an interface module, proceed as follows: 1. Mount the U-connector on the back right-hand side of the interface module. 2. Hook the interface module on the rail.
Page 121: Installing I/O Modules
Installation 5.7 Installing I/O modules Uninstalling the interface module The interface module is wired and is followed by additional modules. To uninstall the interface module, follow these steps: 1. Switch off the supply voltage for the interface module. 2. Open the front cover. 3.
Page 122 Installation 5.7 Installing I/O modules Installing I/O modules Watch video sequence (http://www.automation.siemens.com/salesmaterial-as/interactive- manuals/getting-started_simatic-s7-1500/videos/EN/mount/start.html) Proceed as follows to install an I/O module: 1. Insert a U connector into the back right on the I/O module. Exception: the last I/O module in the assembly 2.
Page 123: Wiring
Wiring Rules and regulations for operation Introduction When installing the S7-1500 automation system/ ET 200MP distributed I/O system as part of a plant or system, special rules and regulations need to be adhered to depending on the area of application. This section provides an overview of the most important rules that must be observed for the integration of the S7-1500 automation system/ ET 200MP distributed I/O system in a plant or system.
Page 124 Suitable components for the lightning and overvoltage protection are specified in the Defining interference-free controllers (http://support.automation.siemens.com/WW/view/en/59193566) function manual. Protection against electrical shock As protection against electric shock you must connect the mounting rail and if necessary, all other existing protective conductor connections of the S7-1500 automation system / ET 200MP distributed I/O system conductively with the protective conductor.
Page 125: Additional Rules And Regulations For Operation Of The S7-1500/Et 200Mp With Fail-Safe Modules
6.2 Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules Reference Additional information can be found in the function manual, Designing interference-free controllers (http://support.automation.siemens.com/WW/view/en/59193566). Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules 6.2.1...
Page 126: Requirements Of Sensors And Actuators For Fail-Safe Modules
Also take into consideration the respective requirements of your product standards regarding mains buffering time. Information on the power supply components is available on the Internet (https://mall.industry.siemens.com). 6.2.2 Requirements of sensors and actuators for fail-safe modules General requirements for sensors and actuators...
Page 127 Wiring 6.2 Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules Additional sensor requirements General rule: A single-channel sensor is sufficient to achieve SIL3/Cat.3/PLd. However, to achieve SIL3/Cat.3/PLd with a single-channel sensor, the sensor itself must be SIL3/Cat.3/PLd-capable;...
Page 128 Wiring 6.2 Additional rules and regulations for operation of the S7-1500/ET 200MP with fail-safe modules Additional requirements for actuators The fail-safe output modules test the outputs at regular intervals. The F-module briefly switches off the activated outputs and, if necessary, switches on the deactivated outputs. You can assign the maximum duration of the test pulses (dark and light period) with parameters.
Page 129: Capacitive Crosstalk Of Digital Input/Output Signals
Wiring 6.3 Operation on grounded infeed 6.2.3 Capacitive crosstalk of digital input/output signals Readback errors may occur on the F-DQ modules if the fail-safe digital output signals and fail-safe digital input signals are routed through a single cable. Cause: Capacitive crosstalk During the bit pattern test of the outputs or the sensor supply of the inputs, the steep switching edge of the output drivers caused by the coupling capacitance of the line may result in crosstalk to other non-activated output or input channels.
Page 130 Wiring 6.3 Operation on grounded infeed Safe galvanic isolation (SELV/PELV in accordance with IEC 60364-4-41) Load current supplies/system power supplies with 24 V DC supply require safe electrical separation. This protection is designated as SELV (Safety Extra Low Voltage)/PELV (Protective Extra Low Voltage) in accordance with IEC 60364-4-41. The wiring of SELV/PELV circuits must be separated from the wiring of other circuits that are not SELV/PELV, or the insulation of all conductors must be rated for the higher voltage.
Page 131 Wiring 6.3 Operation on grounded infeed S7-1500/ET 200MP in the overall configuration The figure below shows the overall configuration of the S7-1500/ET 200MP (load current supply and grounding concept) with infeed from a TN-S system. ① Main switch ② Short-circuit and overload protection on the primary side ③...
Page 132: Electrical Configuration
Wiring 6.4 Electrical configuration Electrical configuration Galvanic isolation With the S7-1500 automation system/ET 200MP distributed I/O system, there is galvanic isolation between: ● The primary side of the system power supply (PS) and all other circuit components ● The (PROFIBUS/PROFINET) communication interfaces of the CPU/interface module and all other circuit components ●...
Page 133 Wiring 6.4 Electrical configuration Potential relationships ET 200MP on PROFINET IO The following figure shows a simplified representation of the potential relationships of the ET 200MP distributed I/O system on PROFINET IO. Figure 6-3 Potential relationships for ET 200MP using an IM 155-5 PN HF interface module as an example Automation system System Manual, 12/2017, A5E03461182-AE...
Page 134 Wiring 6.4 Electrical configuration Potential relationships ET 200MP on PROFIBUS DP The following figure shows a simplified representation of the potential relationships of the ET 200MP distributed I/O system on PROFIBUS DP. Figure 6-4 Potential relationships for ET 200MP using an IM 155-5 DP ST interface module as an example Automation system System Manual, 12/2017, A5E03461182-AE...
Page 135: Wiring Rules
Wiring 6.5 Wiring rules Wiring rules Introduction Use suitable cables for connecting the S7-1500 automation system/ET 200MP distributed I/O system. The following tables present the wiring rules for the CPU, interface module, system power supply, load current supply, front connector and power supply elements. CPU, interface module, system power supply and load current supply Table 6- 2 Wiring rules for CPU, interface module, system power supply and load current supply...
Page 136 Wiring 6.5 Wiring rules Front connectors Table 6- 3 Wiring rules for front connector Wiring rules for ... 40-pin front connector 40-pin front connector 40-pin front connector (screw terminal, (push-in terminal, (push-in terminal, for 35 mm module) for 35 mm module) for 25 mm module) Permitted cable cross-sections of solid cables (Cu) up to 0.25 mm²...
Page 137 Wiring 6.5 Wiring rules Wiring rules for ... 40-pin front connector 40-pin front connector 40-pin front connector (screw terminal, (push-in terminal, (push-in terminal, for 35 mm module) for 35 mm module) for 25 mm module) Tightening torque from 0.4 Nm to 0.7 (screw terminal) Max.
Page 138 Wiring 6.5 Wiring rules Power supply elements Table 6- 4 Wiring rules for power supply elements (component of shield set) Wiring rules for ... Power supply element Power supply element (screw terminal, (push-in terminal, for 35 mm module) for 25 mm module) Permitted cable cross-sections of solid cables (Cu) Permitted cable cross-sections Without wire end sleeve...
Page 139 Wiring 6.5 Wiring rules Wiring rules for ... Power supply element Power supply element (screw terminal, (push-in terminal, for 35 mm module) for 25 mm module) Recommended crimp shape for end sleeve Corresponding to crimping tool PZ 6/5 * American Wire Gauge ** End sleeve Permissible cable temperature Note...
Page 140: Connecting The Supply Voltage
Wiring 6.6 Connecting the supply voltage Connecting the supply voltage Introduction The supply voltage of the CPU/interface module is supplied by means of a 4-pole connection plug, which is located on the front or below on the CPU / interface module. Connection for supply voltage (X80) The connections of the 4-pole connector have the following meaning: ①...
Page 141: Connecting System Power Supply And Load Current Supply
Wiring 6.7 Connecting system power supply and load current supply Connection of wires: multi-wire (stranded), without end sleeve, unprocessed To connect a wire without end sleeve, follow these steps: 1. Strip 8 to 11 mm of the wires. 2. Using a screwdriver, press the spring release and insert the wire into the push-in terminal as far as it will go.
Page 142 6.7 Connecting system power supply and load current supply Connecting the supply voltage to a system power supply/load current supply Watch video sequence (https://support.industry.siemens.com/cs/media/67462859_connecting_supply_web_en/start. htm) To connect the supply voltage, follow these steps: 1. Swing the front cover of the module up until the front cover latches.
Page 143: Connecting The Cpu/Interface Module To The Load Current Supply
Wiring 6.8 Connecting the CPU/interface module to the load current supply Reference Additional information about connecting the 24 V DC output voltage of the load voltage supply modules is available in the manuals of the corresponding modules. Connecting the CPU/interface module to the load current supply Introduction The load current supply is equipped with a plug-in 24 V DC output terminal (behind the front cover at the bottom).
Page 144 6.8 Connecting the CPU/interface module to the load current supply Connecting the CPU/interface module to a load current supply Watch video sequence (https://support.industry.siemens.com/cs/media/78027451_S7_1500_gs_wire_web_en/start.h To connect the supply voltage, follow these steps: 1. Open the front flap of the load current supply and pull the 24 V DC output terminal downwards.
Page 145: Connecting Interfaces For Communication
Wiring 6.9 Connecting interfaces for communication Connecting interfaces for communication Connecting interfaces for communication The communication interfaces of the CPU/interface module are connected using standardized connectors. Use prefabricated connecting cables for the connection. If you want to prepare communication cables yourself, the interface assignment is specified in the manuals of the corresponding modules.
Page 146: Front Connector For The I/O Modules
Wiring 6.10 Front connector for the I/O modules 6.10 Front connector for the I/O modules Introduction The sensors and actuators of your plant are connected to the automation system by means of front connectors. Wire the sensors and actuators to the front connector and then plug it into the I/O module.
Page 147 Wiring 6.10 Front connector for the I/O modules Properties of the front connectors The three different front connectors are characterized as follows: ● 40 clamping points each ● Connection system: Screw terminal (for 35 mm modules only) or push-in terminal ●...
Page 148: Wiring Front Connectors For I/O Modules Without Shield Contact Element
2. Place the included cable strain relief (cable tie) for the cable harness into the front connector (Figure 1). 3. Swing the front cover of the wired I/O module up until the front cover latches (Figure 2). Watch video sequence (https://support.industry.siemens.com/cs/media/67462859_wiring_front_web_en/start.htm) Automation system System Manual, 12/2017, A5E03461182-AE...
Page 149 Wiring 6.10 Front connector for the I/O modules 4. Bring the front connector into the pre-wiring position. To do this, hook the front connector into the bottom of the I/O module and swivel the front connector upward until the front connector latches (Figure 3).
Page 150: Wiring Front Connectors For I/O Modules With Shield Contact Element
Wiring 6.10 Front connector for the I/O modules Use of the potential bridges on 35 mm digital modules With the delivered potential bridges, for digital modules with a maximum rated voltage of 24 V DC, you can bridge the terminals for the voltage supply and thus reduce the wiring effort. The bridges are used to connect the following pairs of opposing terminals: 9 and 29, 10 and 30, 19 and 39 as well as 20 and 40.
Page 151 Wiring 6.10 Front connector for the I/O modules Details view The shielding bracket, the power supply element, and the shielding clamp are included in the scope of delivery for the analog and technology modules. The following figure shows the details view of a front connector with shield connection element: ①...
Page 152 6.10 Front connector for the I/O modules Preparing front connectors for I/O modules with shield contact element Watch video sequence (https://support.industry.siemens.com/cs/media/67462859_wiring_shield_web_en/start.htm) To prepare the front connector for wiring, follow these steps: 1. Remove the connection separator from the lower part of the connector (Figure 1).
Page 153 Wiring 6.10 Front connector for the I/O modules 6. Bring the front connector into the pre-wiring position. To do this, hook the front connector into the bottom of the I/O module and swivel it upwards until the front connector latches (Figure 6).
Page 154 Wiring 6.10 Front connector for the I/O modules 7. Wire the power supply element (Figure 8). Terminals 41/42 and 43/44 are galvanically connected to each other. If you connect the supply voltage to 41 (L+) and 44 (M), you can then loop-through the potential to the next module with terminals 42 (L+) and 43 (M).
Page 155 Wiring 6.10 Front connector for the I/O modules 3. Put the strain relief (cable tie) around the cable harness, and pull the strain relief for the cable harness tight (Figure 2). Figure 6-15 Wiring front connectors for I/O modules with shield connection element (2) 4.
Page 156 Wiring 6.10 Front connector for the I/O modules Functions of the shield contact The shield contact: ● Is needed to apply cable shields (e.g., for analog modules) ● Interference currents on cable shields are diverted from the shield connection to ground via the mounting rail.
Page 157: Bringing The Front Connector Into Final Position
Wiring 6.10 Front connector for the I/O modules 6.10.3 Bringing the front connector into final position Bring the front connector from the pre-wiring position into final position Proceed as follows to bring the front connector from the pre-wiring position into final position: 1.
Page 158 Wiring 6.10 Front connector for the I/O modules Bringing the front connector directly into final position Proceed as follows to bring the front connector directly into final position: 1. Grip the front connector by the unlocking strap. 2. Push the guide pin of the front connector into the guide channel that has been displaced downwards.
Page 159: Marking The I/O Modules
Wiring 6.11 Marking the I/O modules 6.11 Marking the I/O modules 6.11.1 Labeling strips Introduction Mark the pin assignment of the I/O modules using labeling strips. You can label the labeling strips as desired and slide them into the outside of the front cover. The labeling strips are available in the following models: ●...
Page 160: Optional Marking
Wiring 6.11 Marking the I/O modules 6.11.2 Optional marking Introduction On the I/O modules there is free space on the front cover, that permits an additional labeling or marking on the part of the customer. Optional marking The front cover provides about 30 mm x 10 mm of space in its lower part for an optional identifier label.
Page 161: Configuring
Configuring Introduction By configuring the individual hardware components, assigning their parameters, and connecting them, you communicate to the S7-1500 automation system/ET 200MP distributed I/O system its preset configuration and operating principle. You perform the work needed for this in the device and network views in STEP 7. "Configuring"...
Page 162: Configuring The Cpu
CPU to find out whether the version of the CPU you are using is configurable in STEP 7. Reference You can find an overview of the most important documents and links for the TIA Portal in the following FAQ on the Internet (https://support.industry.siemens.com/cs/de/de/view/65601780/en). 7.1.1 Reading out the configuration Introduction...
Page 163 Click the link "detect" to open the "Hardware detection for PLC_x" dialog. An example can be found in the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/de/view/41885693/en). An alternative procedure is described in step 2 and step 3. 2. In the device view (or network view), select the "Hardware detection" command in the "Online"...
Page 164 Configuring 7.1 Configuring the CPU STEP 7 opens the "Hardware detection for PLC_x" dialog box. 3. In the "Hardware detection for PLC_x" dialog, click "Refresh". Then, select the CPU and click "Detect". Figure 7-3 Hardware detection dialog box Automation system System Manual, 12/2017, A5E03461182-AE...
Page 165 CPU; otherwise, an error may occur due to inconsistent configurations. You can find an example of downloading a project to the CPU with STEP 7 in the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/de/view/42637263/en). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 166 ● Time and day settings (daylight saving/standard). For additional information, refer to the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/de/view/43566349/en). The properties that can be set and the corresponding value ranges are specified by STEP 7. Fields that cannot be edited are grayed out.
Page 167: Address Assignment
Configuring 7.1 Configuring the CPU 7.1.2 Address assignment 7.1.2.1 Addressing - overview Introduction In order to address the automation components or modules, they must have unique addresses. The following section explains the various address areas. I/O address I/O addresses (input/output addresses) are required in the user program to read inputs and set outputs.
Page 168 Configuring 7.1 Configuring the CPU Hardware identifier STEP 7 automatically assigns a hardware identifier (HW identifier) for identification and addressing of modules and submodules. The HW identifier is used, for example, for diagnostics alarms or for instructions, to identify the faulty module or the addressed module. Figure 7-6 Example of a Hardware identifier from STEP 7 The "System constants"...
Page 169: Addressing Digital Modules
Configuring 7.1 Configuring the CPU 7.1.2.2 Addressing digital modules Introduction The following section describes the addressing of the digital modules. In your user program, you require the addresses of the channels of the digital module. Digital module addresses The address of a digital module's input or output is composed of the byte address and the bit address.
Page 170 Configuring 7.1 Configuring the CPU Example for the assignment of channel addresses (digital module) The following figure shows how the addresses of the individual channels of the digital input module (e.g., 6ES7521-1BL00-0AB0) are determined. Figure 7-8 Example for the assignment of channel addresses (digital module) Note You can assign symbolic names to the addresses at the following locations in STEP 7: •...
Page 171: Addressing Analog Modules
You can find additional information on evaluation and processing of the value status for fail- safe digital modules in the SIMATIC Safety – Configuring and Programming (http://support.automation.siemens.com/WW/view/en/54110126) manual. Reference Additional information on addressing and address allocation with value status can be found in the manuals of the digital modules, and in the online help for STEP 7.
Page 172 Configuring 7.1 Configuring the CPU Example for the assignment of channel addresses (analog module) The following figure shows how the addresses of the individual channels of the analog input module (e.g., 6ES7531-7NF10-0AB0) are determined when the module has the start address 256.
Page 173 STEP 7. A detailed description of the value status for analog modules is available in the function manual Analog value processing (http://support.automation.siemens.com/WW/view/en/67989094). An example of the evaluation of the value status in the user program is available in the function manual Diagnostics (http://support.automation.siemens.com/WW/view/en/59192926).
Page 174: Process Images And Process Image Partitions
Configuring 7.1 Configuring the CPU 7.1.3 Process images and process image partitions 7.1.3.1 Process image - overview Process image of the inputs and outputs The process image of the inputs and outputs is an image of the signal states. The CPU transfers the values from the input and output modules to the process image in this memory area.
Page 175: Assign Process Image Partitions To An Ob
Configuring 7.1 Configuring the CPU 7.1.3.2 Assign process image partitions to an OB Update process image partition You can assign a process image partition to an OB. In this case, the process image partition is automatically updated. The CPU always reads the process image partition of the inputs (PIPI) before processing of the associated OB and always outputs the process image partition of the outputs (PIPO) at the end of the OB.
Page 176 I/O access also writes the process image. This prevents the situation where a subsequent output of the process image overwrites the value written via direct access again. Reference Additional information on process image partitions is available found in the function manual, Cycle and response times (http://support.automation.siemens.com/WW/view/en/59193558). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 177: Configuring Et 200Mp Distributed I/O System
The TIA Portal does not support all the PROFINET features contained in the GSDML specifications. Non-supported features cannot be used with GSD devices. Reference You can find an overview of the most important documents and links for the TIA Portal in the following FAQ on the Internet (https://support.industry.siemens.com/cs/de/de/view/65601780/en). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 178: Assigning Profisafe Address To Fail-Safe Modules With Simatic Safety
PROFIsafe address (F-destination address together with F-source address). For additional information on assigning the PROFIsafe address (F-destination address together with the F-source address), refer to the SIMATIC Safety - Configuring and Programming (http://support.automation.siemens.com/WW/view/en/54110126) programming and operating manual and the online help. Automation system...
Page 179: Basics Of Program Execution
Basics of program execution Events and OBs Response to triggers The occurrence of a trigger results in the following reaction: ● If the event comes from an event source to which you have assigned an OB, this event triggers the execution of the assigned OB. The event enters the queue according to its priority.
Page 180 Basics of program execution 8.1 Events and OBs Types of event sources Possible priorities (default Possible OB num- Default system Number of OBs priority) bers reaction Isochronous mode interrupt 16 to 26 (21) 61 to 64, ≥ 123 Ignore 0 to 2 Time error Ignore 0 or 1...
Page 181: Cpu Overload Behavior
Basics of program execution 8.2 CPU overload behavior OB priority and runtime behavior If you have assigned an OB to the event, the OB has the priority of the event. S7-1500 CPUs support the priority classes 1 (lowest) to 26 (highest). The following items are essential to the execution of an event: ●...
Page 182 Basics of program execution 8.2 CPU overload behavior Discarding similar events or fetching them later Below, the term "similar events" refers to events from a single source, such as triggers for a specific cyclic interrupt OB. The OB parameter "Events to be queued" is used to specify how many similar events the operating system places in the associated queue and therefore post-processes.
Page 183: Asynchronous Instructions
Basics of program execution 8.3 Asynchronous instructions Asynchronous instructions Difference between synchronous and asynchronous instructions Program execution makes a distinction between synchronous and asynchronous instructions. The "synchronous" and "asynchronous" properties relate to the temporal relationship between the call and execution of the instruction. The following applies to synchronous instructions: When the call of a synchronous instruction is complete, execution of the instruction is also complete.
Page 184 Basics of program execution 8.3 Asynchronous instructions Parallel processing of asynchronous instruction jobs A CPU can process several asynchronous instruction jobs in parallel. The CPU processes the jobs in parallel under the following conditions: ● Several asynchronous instruction jobs are called at the same time. ●...
Page 185 Basics of program execution 8.3 Asynchronous instructions Status of an asynchronous instruction An asynchronous instruction shows its status via the block parameters STATUS/RET_VAL and BUSY. Many asynchronous instructions also use the block parameters DONE and ERROR. The figure below shows the two asynchronous instructions WRREC and CREATE_DB. ①...
Page 186 Basics of program execution 8.3 Asynchronous instructions Summary The table below provides you with an overview of the relationships described above. It shows in particular the possible values of the output parameters if execution of the instruction is not complete after a call. Note You must evaluate the relevant output parameters in your program after each call Relationship between REQ, STATUS/RET_VAL, BUSY and DONE during a "running"...
Page 187 Basics of program execution 8.3 Asynchronous instructions Extended instructions: maximum number of simultaneously running jobs The following table shows the maximum number of simultaneously running jobs for asynchronous extended instructions. Extended instructions 1505SP (F) 1511(F) 1507S(F) 1515(F) 1516(F) 1517(F) 1518(F) 1505SP 1511C 1512C...
Page 188 Basics of program execution 8.3 Asynchronous instructions Extended instructions 1505SP (F) 1511(F) 1507S(F) 1515(F) 1516(F) 1517(F) 1518(F) 1505SP 1511C 1512C 1515T(F) 1516T(F) 1517T(F) 1518(F) T(F) 1511T(F) 1513(F) Data block functions CREATE_DB READ_DBL WRIT_DBL DELETE_DB File handling FileReadC FileWriteC Basic instructions: maximum number of simultaneously running jobs The following table shows the maximum number of simultaneously running jobs for asynchronous basic instructions.
Page 189 Basics of program execution 8.3 Asynchronous instructions Communication: maximum number of simultaneously running jobs The following table shows the maximum number of simultaneously running jobs for asynchronous instructions (Open User Communication) for the various CPUs. Open User Communication 1505SP (F) 1511(F) 1507S(F) 1515(F)
Page 190 Basics of program execution 8.3 Asynchronous instructions The following table shows the maximum number of simultaneously running jobs for asynchronous instructions (communications processors) for the various CPUs. Communications processors 1505SP (F) 1511(F) 1507S(F) 1515(F) 1516(F) 1517(F) 1518(F) 1505SP 1511C 1512C 1515T(F) 1516T(F) 1517T(F)
Page 191 Basics of program execution 8.3 Asynchronous instructions The following table shows the maximum number of simultaneously running jobs for asynchronous instructions (OPC UA) for the various CPUs. OPC_UA 1505SP (F) 1511(F) 1507S(F) 1515(F) 1516(F) 1517(F) 1518(F) 1505SP 1511C 1512C 1515T(F) 1516(F)T 1517T(F) 1518(F)
Page 192 Basics of program execution 8.3 Asynchronous instructions Technology: maximum number of simultaneously running jobs The following table shows the maximum number of simultaneously running jobs for asynchronous instructions (technology). Technology 1511(F) 1511T 1505SP 1515T 1507S(F 1517(F) 1517T(F) 1518(F) 1511C 1505SP 1518(F) 1512C 1515(F)
Page 193: Protection
● Deactivation of the OPC UA server (you can find additional information on the security mechanisms for OPC UA server in the Communication (https://support.industry.siemens.com/cs/de/de/view/59192925/en) Function Manual) ● Deactivation of the time synchronization via an NTP Server ● Deactivation of the PUT/GET communication...
Page 194: Configuring Access Protection For The Cpu
Protection 9.2 Configuring access protection for the CPU Configuring access protection for the CPU Introduction The CPU offers four access levels to limit access to specific functions. By setting up the access levels and the passwords for a CPU, you limit the functions and memory areas.
Page 195 Protection 9.2 Configuring access protection for the CPU Properties of the access levels Each access level allows unrestricted access to certain functions without entering a password, e.g. identification using the "Accessible devices" function. The CPU's default setting is "No restriction" and "No password protection". In order to protect access to a CPU, you must edit the properties of the CPU and set up a password.
Page 196 Protection 9.2 Configuring access protection for the CPU Parameterizing the procedure at access levels To configure the access levels of an S7-1500 CPU, follow these steps: 1. Open the properties of the S7-1500 CPU in the Inspector window. 2. Open the "Protection" entry in the area navigation. A table with the possible access levels appears in the Inspector window.
Page 197: Using The Display To Set Additional Access Protection
For additional information on this access level, refer to the description of the fail-safe system SIMATIC Safety Programming and Operating Manual SIMATIC Safety - Configuring and Programming (http://support.automation.siemens.com/WW/view/en/54110126). Using the display to set additional access protection Blocking access to a password-protected CPU On the display of an S7-1500 CPU, you can block access to a password-protected CPU (local lock).
Page 198: Using The User Program To Set Additional Access Protection
Protection 9.4 Using the user program to set additional access protection Using the user program to set additional access protection Access protection by means of the user program In addition to restricting access to the display, you can also restrict access to a password- protected CPU in STEP 7 using the instruction ENDIS_PW.
Page 199 Protection 9.5 Know-how protection Readable data If a block is know-how protected, only the following data is readable without the correct password: ● Block title, comments and block properties ● Block parameters (INPUT, OUTPUT, IN, OUT, RETURN) ● Call structure of the program ●...
Page 200 Protection 9.5 Know-how protection 3. Click the "Protection" button to display the "Know-how protection" dialog. Figure 9-3 Setting up block know-how protection (2) 4. Click the "Define" button to open the "Define password" dialog. Figure 9-4 Setting up block know-how protection (3) 5.
Page 201 Protection 9.5 Know-how protection Opening know-how protected blocks To open a know-how protected block, follow these steps: 1. Double-click the block to open the "Access protection" dialog. 2. Enter the password for the know-how protected block. 3. Click "OK" to confirm your entry. Result: The know-how-protected blockopens.
Page 202: Copy Protection
Protection 9.6 Copy protection Copy protection Application The copy protection allows you to protect your program against unauthorized duplication. With copy protection you associate the blocks with a specific SIMATIC memory card or CPU. Through the association with the serial number of a SIMATIC memory card or CPU, the use of this program or block is only possible in combination with a specific SIMATIC memory card or CPU.
Page 203: Protection By Locking The Cpu/Interface Module
Protection 9.7 Protection by locking the CPU/interface module Removing copy protection To remove copy protection, follow these steps: 1. Remove any existing Know-how protection (Page 197). 2. Open the properties of the respective block. 3. Select the "Protection" option under "General". 4.
Page 204: Flexible Automation Concepts
Flexible automation concepts 10.1 Standard machine projects Introduction Standard machine projects are STEP 7 projects that use a set of innovative functions allowing simple configuration and commissioning of flexible automation solutions for standard machines or for machines with a modular structure. A hardware configuration consisting of an S7-1500 CPU as the IO controller and any connected IO devices represents a "PROFINET IO system master".
Page 205: Configuration Control (Option Handling)
You can find additional information on configuration control in the section Configuration control (option handling) (Page 204). You can find additional information on multiple use IO systems and on configuration control for IO systems in the PROFINET with STEP 7 V14 (http://support.automation.siemens.com/WW/view/en/49948856) Function Manual. 10.2 Configuration control (option handling) Introduction...
Page 206 Flexible automation concepts 10.2 Configuration control (option handling) The following figure shows three configuration levels of a standard machine with the corresponding station options of the S7-1500 automation system. Figure 10-1 Various configuration levels of a standard machine with the corresponding station options of the S7-1500 automation system Benefits ●...
Page 207: Configuring
Block library "OH_S71x00_Library" The block library OH_S71x00_Library (https://support.industry.siemens.com/cs/ww/en/view/29430270) is available for download from the Internet. The block library contains data types with the structure of the control data records for the S7-1500/ET 200MP. You can implement your flexible automation solution economically with the help of these data types.
Page 208 Flexible automation concepts 10.2 Configuration control (option handling) Required steps Enable the "Allow to reconfigure the device via the user program" parameter when configuring the CPU/interface module. ● For an S7-1500 CPU, you can find the "Allow to reconfigure the device via the user program"...
Page 209: Creating The Control Data Record
Flexible automation concepts 10.2 Configuration control (option handling) 10.2.2 Creating the control data record Required steps To create a control data record for the configuration control, follow these steps: 1. Create a PLC data type that contains the structure of the control data record. You can find the structure of the control data record: –...
Page 210 Flexible automation concepts 10.2 Configuration control (option handling) 3. Create an array of the data type of the above created PLC data type in the data block. The following figure shows a data block containing three control data records for an S7- 1500 CPU.
Page 211 Flexible automation concepts 10.2 Configuration control (option handling) Rules Observe the following rules: ● Slot entries in the control data record outside the station master are ignored by the CPU/interface module. ● The control data record must contain the entries up to the last slot of the station option. ●...
Page 212: Control Data Record For The S7-1500 Automation System
Flexible automation concepts 10.2 Configuration control (option handling) 10.2.2.1 Control data record for the S7-1500 Automation System Slot assignment The following table shows the slot assignment of the modules for the S7-1500 automation system: Table 10- 2 Slot assignment Slot Modules Comment System power supply (optional)
Page 213: Control Data Record For The Et 200Mp Distributed I/O System
Flexible automation concepts 10.2 Configuration control (option handling) 10.2.2.2 Control data record for the ET 200MP distributed I/O system Slot assignment The following table shows the slot assignment of the modules for the ET 200MP distribution I/O system: Table 10- 4 Slot assignment Slot Modules...
Page 214: Feedback Data Record Of The Et 200Mp Distributed I/O System
Flexible automation concepts 10.2 Configuration control (option handling) 10.2.2.3 Feedback data record of the ET 200MP distributed I/O system Operating principle The feedback data record informs you about the accuracy of the module assignment and gives you the option of detecting assignment errors in the control data record. The feedback data record is mapped via a separate data record 197 V2.0.
Page 215: Examples Of Configuration Control
Flexible automation concepts 10.2 Configuration control (option handling) Note The data in the feedback data record is always mapped for all modules. In a Shared Device configuration, it is therefore irrelevant which IO controller the respective modules are assigned to. As long as no control data record was sent, a one-to-one module assignment is assumed for the compilation of data record 197 (station master →...
Page 216 Flexible automation concepts 10.2 Configuration control (option handling) Station option 1 with module that is not present The module that is located in slot 3 in the station master is not present in the station option 1. Slot 3 must be designated in the control data record accordingly with 255 (= not present). ①...
Page 217 Flexible automation concepts 10.2 Configuration control (option handling) Station option 2 with modified order of modules The order of the modules in slot 3 and 4 is interchanged. Figure 10-7 Example: Hardware configuration of station option 2 with the associated control data record in STEP 7 Automation system System Manual, 12/2017, A5E03461182-AE...
Page 218: Transferring The Control Data Record In The Startup Program Of The Cpu
10.2 Configuration control (option handling) Detailed application example You can find a detailed application example for the configuration control in S7-1500 in here (https://support.industry.siemens.com/cs/ww/en/view/29430270) under "Application example for ET 200SP (PROFINET) and S7-1500 by using the library". 10.2.3 Transferring the control data record in the startup program of the CPU...
Page 219 Flexible automation concepts 10.2 Configuration control (option handling) Error messages In case of error, the WRREC instruction returns the following error messages via the STATUS block parameter: Table 10- 9 Error messages Error code Meaning 80B1 Invalid length; the length information in data record 196 is not correct.
Page 220 Flexible automation concepts 10.2 Configuration control (option handling) Special requirements relating to the transfer of the control data record to the CPU ● If you have enabled configuration control, the CPU is not ready for operation without a control data record. The CPU returns from startup to STOP if a valid control data record is not transferred in the startup OB (for example, OB 100).
Page 221 Flexible automation concepts 10.2 Configuration control (option handling) Example in FBD: Use the LABEL (jump label) and JMP (jump at RLO=1) instructions to program a loop. Figure 10-8 WRREC ● The control data record is stored retentively in the CPU. Note: –...
Page 222: Behavior During Operation
Flexible automation concepts 10.2 Configuration control (option handling) Special requirements relating to the transfer of the control data record to the interface module ● If you have enabled configuration control, the ET 200MP station is not ready for operation without a control data record. As long as no valid control data record has been transferred, the I/O modules are considered as failed by the CPU and exhibit substitute value behavior.
Page 223: Commissioning
● SIEMENS PRONETA in commissioning PROFINET systems. ● SIMATIC automation tool in commissioning the Automation System S7-1500 / Distributed I/O System ET 200MP. You can find more information on SIEMENS PRONETA and the SIMATIC Automation Tool in the section Software (Page 87). Automation system...
Page 224: Check Before Powering On For The First Time
Commissioning 11.2 Check before powering on for the first time See also SIMATIC Automation Tool (https://support.industry.siemens.com/cs/de/en/view/98161300) SIEMENS PRONETA (https://support.industry.siemens.com/cs/ww/en/view/67460624) 11.2 Check before powering on for the first time Check before powering on for the first time Before the first power-on, check the installation and the wiring of the S7-1500 automation system/ET 200MP distributed I/O system.
Page 225 Commissioning 11.2 Check before powering on for the first time Module installation and wiring ● Are all the modules inserted / installed in accordance with the mounting plan and corresponding to the configuration with STEP 7 and screwed firmly to the mounting rail? ●...
Page 226: Procedure For Commissioning The S7-1500 Automation System
Commissioning 11.3 Procedure for commissioning the S7-1500 automation system 11.3 Procedure for commissioning the S7-1500 automation system Requirements ● The CPU is in the "Factory settings" state or has been reset to factory settings (see Resetting the CPU to factory settings (Page 293)). ●...
Page 227: Removing/Inserting A Simatic Memory Card On The Cpu
– The CPU is connected to the subnet. – The terminating resistors at the segment boundaries are switched on. See the PROFIBUS Function Manual (http://support.automation.siemens.com/WW/view/en/59193579) ● PROFINET interface – The integrated PROFINET interface of the CPU is configured using STEP 7 (IP address and device name configured).
Page 228 Commissioning 11.3 Procedure for commissioning the S7-1500 automation system Inserting the SIMATIC memory card To insert a SIMATIC memory card, follow these steps: 1. Open the front cover of the CPU. 2. Ensure that the CPU is either switched off, or in the STOP mode. 3.
Page 229 ● The file is no longer readable, or no longer exists. ● The entire content of the card is corrupted. Also note the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/59457183) in connection with the removal of the SIMATIC memory card. Reactions after removing/inserting the SIMATIC memory card Inserting and removing the SIMATIC memory card in STOP mode triggers a re-evaluation of the SIMATIC memory card.
Page 230: First Power-On Of The Cpu
Commissioning 11.3 Procedure for commissioning the S7-1500 automation system 11.3.2 First power-on of the CPU Requirements ● An S7-1500 automation system is installed and wired. ● The SIMATIC memory card is inserted in the CPU. Procedure To commission a CPU, follow these steps: Switch on the system power supply and load current supply.
Page 231: Procedure For Commissioning The Et 200Mp Distributed I/O System
Commissioning 11.4 Procedure for commissioning the ET 200MP distributed I/O system 11.4 Procedure for commissioning the ET 200MP distributed I/O system 11.4.1 Commissioning the ET 200MP for PROFINET IO Introduction The commissioning of your automation system depends on the plant configuration. The following procedure describes the commissioning of the distributed I/O system on an IO controller.
Page 232: Commissioning The Et 200Mp For Profibus Dp
Commissioning 11.4 Procedure for commissioning the ET 200MP distributed I/O system Note The operating mode transitions for the IO controller from RUN to STOP or from STOP to RUN can take several milliseconds, until the mode transition for the inputs and outputs of all I/O modules for the ET 200MP station is completed.
Page 233: Operating Modes Of The Cpu
Commissioning 11.5 Operating modes of the CPU Step Procedure See... Switch DP master to RUN Documentation of the DP master Check LEDs Interface module (http://support.automation.sie mens.com/WW/view/en/7791 0801/133300) manual Test inputs and outputs The following functions are helpful: Monitoring and modi- fying tags, testing with pro- gram status, forcing, modifying the outputs.
Page 234: Startup Mode
Commissioning 11.5 Operating modes of the CPU 11.5.1 STARTUP mode Function Before the CPU starts to execute the cyclic user program, a startup program is executed. By suitably programming startup OBs, you can specify initialization tags for your cyclic program in the startup program. That is, you can set up one or several startup OBs in your program, or none at all.
Page 235 Commissioning 11.5 Operating modes of the CPU Response when expected and actual configurations do not match The configuration downloaded to the CPU represents the expected configuration. The actual configuration is the actual configuration of the automation system. If the expected configuration and actual configuration deviate from one another, the CPU's behavior is specified by the setting of the hardware compatibility.
Page 236 Commissioning 11.5 Operating modes of the CPU Setting the startup behavior To set the startup behavior, follow these steps: 1. Select the CPU in the device view of the STEP 7 hardware network editor. 2. In the properties under "General" select the "Startup" area. Figure 11-2 Setting the startup behavior ①...
Page 237: Stop Mode
Commissioning 11.5 Operating modes of the CPU Example for the "Comparison preset to actual configuration" parameter "Startup CPU only if compatible" The DI 32x24VDC HF input module with 32 digital inputs can be a compatible replacement for a DI 16x24VDC HF input module with 16 digital inputs. The pin assignment and all electrical and functional properties are identical.
Page 238: Run Mode
If the cycle monitoring time is exceeded a second time, e.g. while the time error OB is being processed, the CPU goes to STOP mode. Reference Additional information about cycle and response times is available in the Function Manual Cycle and response times (http://support.automation.siemens.com/WW/view/en/59193558). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 239: Operating Mode Transitions
Commissioning 11.5 Operating modes of the CPU 11.5.4 Operating mode transitions Operating modes and operating mode transitions The following figure shows the operating modes and the operating mode transitions: Figure 11-3 Operating modes and operating mode transitions The table below shows the effects of the operating mode transitions: Table 11- 4 Operating mode transitions Operating mode transitions...
Page 240 Commissioning 11.5 Operating modes of the CPU Operating mode transitions Effects ③ STOP → STARTUP The CPU switches to "STARTUP" mode if: The CPU clears the non-retentive memory, and resets the content The hardware configuration and program blocks are • of non-retentive DBs to the start consistent.
Page 241: Cpu Memory Reset
Commissioning 11.6 CPU memory reset 11.6 CPU memory reset Basics of a memory reset A memory reset on the CPU is possible only in the STOP mode. During memory reset, the CPU is changed to a so-called "initial status". This means that: ●...
Page 242: Automatic Memory Reset
Commissioning 11.6 CPU memory reset Result after memory reset The following table provides an overview of the contents of the memory objects after memory reset. Table 11- 5 Memory objects after memory reset Memory object Contents Actual values of the data blocks, instance data blocks Initialized Bit memories, timers and counters Initialized...
Page 243: Manual Memory Reset
Commissioning 11.6 CPU memory reset 11.6.2 Manual memory reset Reason for manual memory reset CPU memory reset is required to reset the CPU to its "original state". CPU memory reset CPU memory reset is possible: ● Using the mode selector switch / mode selector keys ●...
Page 244 Commissioning 11.7 Backing up and restoring the CPU configuration Procedure using the mode selector keys (standard, F-CPUs / compact CPUs from article number 6ES751x-xxx02-0AB0/6ES751x-1CK01-0AB0) Note Memory reset ↔ Reset to factory settings The procedure described below also corresponds to the procedure for resetting to factory settings: •...
Page 245: 11.7 Backing Up And Restoring The Cpu Configuration
Commissioning 11.7 Backing up and restoring the CPU configuration 11.7 Backing up and restoring the CPU configuration Backup from online device You will make a number of changes to your plant over time, for example, add new devices, replace existing devices or adapt the user program. If these changes result in undesirable behavior, you can restore the plant to an earlier state.
Page 246 CPU is no longer accessible via the IP protocol after a wrong project is downloaded. For additional information on the emergency address, refer to the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/97649773). Storage of multilingual project texts When you configure a CPU, texts of different categories result, e.g.
Page 247: Time Synchronization
You can find information on reading out the memory usage of the CPU and the SIMATIC memory card in the Structure and Use of the CPU Memory (https://support.industry.siemens.com/cs/de/de/view/59193101/en) Function Manual. You can find information on parameter assignment of multilingual project texts in STEP 7 in the STEP 7 online help.
Page 248 Store the IP addresses for NTP time synchronization at the parameter CONF_DATA in the system data type IF_CONF_NTP. Reference For additional information on time-of-day synchronization - time synchronization, refer to the following FAQ on the Internet (https://support.industry.siemens.com/cs/de/en/view/86535497). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 249: Example: Configuring And Changing Ntp Server
Commissioning 11.8 Time synchronization 11.8.1 Example: Configuring and changing NTP server Configuring time synchronization with your own NTP server Automation task You use your own server in your network. Your own server provides you with the following advantages: ● Protection against unauthorized accesses from outside ●...
Page 250 Commissioning 11.8 Time synchronization Changing the IP address of an NTP server in the user program Automation task You change the NTP server in your network. The new NTP server has the address "192.168.1.10". You want to change the IP address of the NTP server with which your CPU is synchronized, via the user program.
Page 251 Commissioning 11.8 Time synchronization Solution To change the IP address of the NTP server in the user program to "192.168.1.10", follow these steps: 1. Create a global data block in the project tree under "Program blocks > Add new block". Name the global data block "NTP".
Page 252: Identification And Maintenance Data
Commissioning 11.9 Identification and maintenance data 5. In the user program, assign the IP address 192.168.1.10 to the data type "IF_CONF_NTP": "NTP".NTP_Server.NTP_IP[1].ADDR[1] := 192; "NTP".NTP_Server.NTP_IP[1].ADDR[2] := 168; "NTP".NTP_Server.NTP_IP[1].ADDR[3] := 1; "NTP".NTP_Server.NTP_IP[1].ADDR[4] := 10; 6. You change the IP address of the NTP server by generating a positive edge for the tag "change_NTP-Server"...
Page 253 Commissioning 11.9 Identification and maintenance data Options for reading out I&M data ● Via the user program ● Using the display of the CPU ● Via STEP 7 or HMI devices ● Via the CPU web server Procedure for reading I&M data via the user program You have the following options for reading the I&M data of the modules in the user program: ●...
Page 254 During the loading of the hardware configuration, the maintenance data (I&M 1, 2, 3) are also loaded. Procedure for reading I&M data via the Web server The procedure is described in detail in the Web server Function Manual (http://support.automation.siemens.com/WW/view/en/59193560). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 255: Record Structure For I&M Data
Access Example Explanation Identification data 0: (record index AFF0 VendorIDHigh read (1 bytes) 0000 Vendor name (002A = SIEMENS AG) VendorIDLow read (1 bytes) 002A Order_ID read (20 bytes) 6ES7516-3AN00-0AB0 Part number of the module (e.g. CPU 1516-3 PN/DP) IM_SERIAL_NUMBER...
Page 256 Commissioning 11.9 Identification and maintenance data Identification data Access Example Explanation (1 byte) 0000 - 00FF IM_SWRevision_Internal_ • Change IM_REVISION_COUNTER read (2 bytes) 0000 Provides information about parameter changes on the module (not used) IM_PROFILE_ID read (2 bytes) 0000 Generic Device IM_PROFILE_SPECIFIC_TYPE read (2 bytes) 0001...
Page 257: Example: Read Out Firmware Version Of The Cpu With Get_Im_Data
Commissioning 11.9 Identification and maintenance data 11.9.3 Example: Read out firmware version of the CPU with Get_IM_Data Automation task You want to check whether the modules in your automation system have the current firmware. The firmware version of the modules can be found in the I&M 0 data. The I&M0 data are the basic information of a device and contain information such as the manufacturer ID, article number, serial number and the hardware and firmware version.
Page 258 Commissioning 11.9 Identification and maintenance data 4. Connect the "Get_IM_Data" instruction as follows: Figure 11-8 Example: Calling the "Get_IM_Data" instruction 5. Call the "Get_IM_Data" instruction in the user program. Result The "Get_IM_Data" instruction has stored the I&M 0 data in the data block. You can view the I&M 0 data online in STEP 7, e.g.
Page 259: Shared Commissioning Of Projects
Commissioning 11.10 Shared commissioning of projects 11.10 Shared commissioning of projects Team Engineering In Team Engineering, several users from various engineering systems work on a project at the same time and access one S7-1500 CPU. The users can edit separate parts of a master project independently of one another at the same time.
Page 260: Simatic Memory Card
SIMATIC memory card 12.1 SIMATIC memory card - overview Introduction The S7-1500 automation system uses a SIMATIC memory card as the program memory. The SIMATIC memory card is a preformatted memory card compatible with the Windows file system. The memory card is available in different memory sizes and can be used for the following purposes: ●...
Page 261 SIMATIC memory card 12.1 SIMATIC memory card - overview Labeling of the SIMATIC memory card ① Article number ② Serial number ③ Production version ④ Memory size ⑤ Slider for enabling write protection: Slider up: not write-protected • Slider down: write-protected •...
Page 262 SIMATIC memory card 12.1 SIMATIC memory card - overview Folders and files on the SIMATIC memory card The following folders and files can be found on the SIMATIC memory card: Table 12- 1 Folder structure Folder Description FWUPDATE.S7S Firmware update files for CPU and I/O modules SIMATIC.S7S User program, i.e.
Page 263 If the data differs, the CPU automatically performs a memory reset (which means the retentive data is deleted) and then goes to STOP. Also note the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/59457183) in connection with the removal of the SIMATIC memory card. Removing the SIMATIC memory card from Windows computers If you are using the card in a commercially available card reader under Windows, use the "Eject"...
Page 264 You can find additional information on the service life of the SIMATIC memory card as well as on memory utilization and memory areas to be used in the Structure and Use of the CPU Memory (https://support.industry.siemens.com/cs/de/de/view/59193101/en) Function Manual. Automation system...
Page 265: Setting The Card Type
SIMATIC memory card 12.2 Setting the card type GetSMCinfo instruction In the TIA Portal you have the option of reading out the inserted SIMATIC memory card using the GetSMCinfo instruction. The following information can be read out using the instruction: ●...
Page 266: Data Transfer With Simatic Memory Cards
SIMATIC memory card 12.3 Data transfer with SIMATIC memory cards 12.3 Data transfer with SIMATIC memory cards Transferring objects from the project to a SIMATIC memory card When the SIMATIC memory card is inserted in the programming device or in an external card reader, you can transfer the following objects from the project tree (STEP 7) to the SIMATIC memory card: ●...
Page 267: Cpu Display
The section below gives an overview of the mode of operation of the CPU display. Detailed information on the individual options, a training course and a simulation of the selectable menu items is available in the SIMATIC S7-1500 Display Simulator (http://www.automation.siemens.com/salesmaterial-as/interactive-manuals/getting- started_simatic-s7-1500/disp_tool/start_en.html). Display The S7-1500 CPU has a display and operating keys.
Page 268 CPU display Operating temperature for the display To increase the service life of the display, the display switches off when the permitted operating temperature is exceeded. When the display has cooled down again, it switches on automatically again. When the display is switched off, the LEDs continue to show the status of the CPU.
Page 269 CPU display ① Regarding : CPU status information The following table shows the CPU status information that can be retrieved via the display. Table 13- 1 CPU status information Color and icons for the status Meaning data Green Orange STOP •...
Page 270 CPU display ② Regarding : Names of the menus The following table shows the available menus of the display. Table 13- 2 Names of the menus Main menu items Meaning Description Overview The "Overview" menu contains information about the proper- ties of the CPU and the properties of the inserted SIMATIC memory card, as well as information on whether a know-how protection or a linking of the serial number exists.
Page 271 CPU display Menu icons The following table shows the icons that are displayed in the menus. Table 13- 3 Menu icons Icon Meaning Editable menu item. Select the desired language here. A message is available in the next lower level page. There is an error in the next lower level page.
Page 272 CPU display Control keys You operate the display using the following keys: ● Four arrow keys: "up", "down", "left", "right" If you press and hold an arrow key for 2 seconds, this generates an automatic scroll function. ● One ESC key ●...
Page 273 CPU display Tooltips Some of the values shown on the display (e.g., station name, plant designation, location identifier, PROFINET device name, etc.) can exceed the available display width. This applies in particular to the CPUs with a small display. If you focus on the relevant value on the display and then press the "Left"...
Page 274 CPU display Uploading image to the display via STEP 7 You can use the "User-defined logo" function under "Display" in the device view of the CPU to load an image from your file system into the display of the CPU via STEP 7. Figure 13-4 Uploading image to CPU To correctly show the aspect ratio of the uploaded image, use the following dimensions...
Page 275 Reference Important information/special requirements for the display of F-CPUs can be found in Product Information F-CPUs S7-1500 (https://support.industry.siemens.com/cs/ww/de/view/109478599/en) See also Test functions and fault resolution (Page 302) Automation system System Manual, 12/2017, A5E03461182-AE...
Page 276: Maintenance
Maintenance 14.1 Removing and inserting I/O modules Requirement Remove or insert front connectors and I/O modules only when the voltage is switched off. NOTICE Physical damage can occur If you install or uninstall front connectors and/or I/O modules with switched-on voltage, this can lead to undefined conditions in your plant.
Page 277 Maintenance 14.2 Replacing front cover/ display The figure below shows an exemplary view of the CPU 1516-3 PN/DP. ① Fasteners for removing and fitting the front panel Figure 14-1 Removing and fitting the front panel WARNING Personal injury or material damage can occur in zone 2 hazardous areas Personal injury or material damage can occur in hazardous are zone 2 if you remove or fit the front panel while the S7-1500 automation system is running.
Page 278 Maintenance 14.2 Replacing front cover/ display Replace display (Standard, F-CPUs / Compact CPUs from article number 6ES751x-xxx02- 0AB0/6ES751x-1CK01-0AB0) The display is pluggable. You can remove or replace the display during operation (RUN). Removing or replacing of the display does not have any influence on the running CPU. To remove the display from the CPU, follow these steps: 1.
Page 279: Replacement Of I/O Modules And Front Connectors
Maintenance 14.3 Replacement of I/O modules and front connectors WARNING Personal injury or material damage can occur in zone 2 hazardous areas Personal injury or material damage can occur in hazardous are zone 2 if you remove or fit the display while the S7-1500 automation system is running. Before you remove or fit the display, always switch off the power supply to the S7-1500 automation system in hazardous area zone 2.
Page 280 Maintenance 14.3 Replacement of I/O modules and front connectors Coding element in the front connector When the front connector is inserted into the I/O module for the first time, one half of the coding element latches into the front connector. When you remove the front connector from the I/O module, this half of the coding element remains in the front connector, while the other half remains in the I/O module.
Page 281 Maintenance 14.3 Replacement of I/O modules and front connectors Additional electronic coding element for fail-safe modules In as-delivered condition, a fail-safe module not only has a mechanical coding element but also an electronic rewritable memory for the PROFIsafe address. The figure below shows the electronic coding element: ①...
Page 282: Replacing An I/O Module
Maintenance 14.3 Replacement of I/O modules and front connectors When the front connector is inserted in the F-module, the electronic coding element engages completely in the front connector. If you remove the front connector from the F-module, the memory with the PROFIsafe address of the fail-safe module remains in the front connector. ①...
Page 283 Maintenance 14.3 Replacement of I/O modules and front connectors Procedure To replace the I/O module, follow these steps: You have already uninstalled the I/O module. You can find information on removing the I/O module in section Installing I/O modules (Page 120). 1.
Page 284: Replacing A Front Connector
Maintenance 14.3 Replacement of I/O modules and front connectors 14.3.3 Replacing a front connector Introduction ● When the front connector is first inserted into the I/O module, a part of the mechanical coding element engages on the front connector. ● In the case of fail-safe modules, the electronic coding element with the PROFIsafe address of the F-module also engages completely in the front connector.
Page 285 Maintenance 14.3 Replacement of I/O modules and front connectors 3. Additionally for F-modules: – Carefully remove the electronic coding element from the front connector. Take care not to damage the coding element. – Insert the removed electronic coding element into the new front connector. Figure 14-10 Removing the electronic coding element from the front connector and inserting it into a new front connector 4.
Page 286: Replacing The Coding Element At The Power Connector Of The System Power Supply And Load Current Supply
Maintenance 14.4 Replacing the coding element at the power connector of the system power supply and load current supply 14.4 Replacing the coding element at the power connector of the system power supply and load current supply Introduction The coding consists of a 2-part coding element. Ex factory a part of the coding element is inserted into the back side of the power connector.
Page 287 Maintenance 14.4 Replacing the coding element at the power connector of the system power supply and load current supply Procedure To replace the coding element on the power connector of the system power supply and load current supply, follow these steps: 1.
Page 288: Firmware Update
The retentive data is retained after the execution of the firmware update. Requirement ● You have downloaded the file(s) for the firmware update from the Product Support (https://support.industry.siemens.com/cs/ww/en/ps) web page. On this web site, select: – For the S7-1500 automation system: Automation Technology > Automation Systems >...
Page 289 When using a new firmware version, always check that the version is approved for use in the respective module. The attachments of the certificate (http://support.automation.siemens.com/WW/view/en/49368678/134200) for SIMATIC Safety specify which firmware version is approved. Automation system System Manual, 12/2017, A5E03461182-AE...
Page 290 Maintenance 14.5 Firmware update Options for the firmware update There are the following options for performing a firmware update: ● Online in STEP 7 via Online & Diagnostics ● Online in STEP 7 via accessible devices (PROFINET) ● Via SIMATIC memory card (possible for CPU, display, and all centrally inserted modules) ●...
Page 291 Maintenance 14.5 Firmware update Procedure: online in STEP 7 via Online & diagnostics Proceed as follows to perform an online firmware update via STEP 7: 1. Select the module in the device view. 2. Select the "Online & diagnostics" menu command from the shortcut menu. 3.
Page 292 Maintenance 14.5 Firmware update Procedure via the SIMATIC memory card Proceed as follows perform a firmware update via the SIMATIC memory card: 1. Insert a SIMATIC memory card into an SD card reader of your programming device / computer. 2. To store the update file on the SIMATIC memory card, select the SIMATIC memory card in the "Card Reader/USB memory"...
Page 293 (http://support.automation.siemens.com/WW/view/en/59193560) Function Manual. Procedure: online via the SIMATIC Automation Tool The procedure is described in the SIMATIC Automation Tool (https://support.industry.siemens.com/cs/ww/en/view/98161300) manual (included in the SIMATIC Automation Tool). Special feature at a firmware update of analog modules If you want to carry out a firmware update for analog modules, you have to supply 24 V DC load supply to the module through the power supply element.
Page 294: Reset To Factory Settings
Maintenance 14.6 Reset to factory settings 14.6 Reset to factory settings 14.6.1 Resetting the CPU to factory settings Function "Reset to factory settings" restores the CPU to its delivery state. The function deletes all information that was stored internally on the CPU. Recommendation: If you want to remove a PROFINET CPU and use it elsewhere with a different program, or put it into storage, restore the CPU to its delivery state.
Page 295 Maintenance 14.6 Reset to factory settings Procedure using the mode selector Make sure that the CPU is in STOP mode (the CPU display shows STOP mode or RUN/STOP LED lights up yellow). Note Reset to factory settings ↔ Memory reset The procedure described below also corresponds to the procedure for a memory reset: •...
Page 296 Maintenance 14.6 Reset to factory settings Procedure using the mode selector keys (standard, F-CPUs / compact CPUs from article number 6ES751x-xxx02-0AB0/6ES751x-1CK01-0AB0) Make sure that the CPU is in STOP mode (the CPU display shows STOP mode or RUN/STOP LED lights up yellow). Note Reset to factory settings ↔...
Page 297 Maintenance 14.6 Reset to factory settings Procedure using the display Make sure that the CPU is in STOP mode (CPU shows STOP mode or RUN/STOP LED lights up yellow). To navigate to the desired "Factory settings" menu command, select the following sequence of menu commands and confirm after each selection with "OK".
Page 298 Additional information on "Reset to factory settings" can be found in the Function Manual Structure and use of the CPU memory (http://support.automation.siemens.com/WW/view/en/59193101) in the section on memory areas and retentivity, and in the online help for STEP 7. For information on the memory reset of the CPU, refer to the section CPU memory reset (Page 240).
Page 299: Resetting Interface Module (Profinet Io) To Factory Settings
Maintenance 14.6 Reset to factory settings 14.6.2 Resetting interface module (PROFINET IO) to factory settings Function The interface module can be reset to its factory state using "Reset to factory settings". Method of resetting an interface module to factory settings ●...
Page 300 Maintenance 14.6 Reset to factory settings Result after resetting to factory settings Table 14- 3 Properties of the interface module when shipped Properties Value Parameter Default setting IP address Not present Device name Not present MAC address Present I&M data Identification data (I&M0) present Maintenance data (I&M1, 2, 3) reset Firmware version...
Page 301: Fault Reactions With Fail-Safe Modules
Maintenance 14.7 Fault reactions with fail-safe modules 14.7 Fault reactions with fail-safe modules Safe state (safety concept) The basic principle behind the safety concept is the existence of a safe state for all process variables. Note For fail-safe input and output modules, this safe state is the value "0". Fault reactions and startup of the F-system The safety function requires that substitute values (safe state) be output instead of process values for a fail-safe module (passivation of the fail-safe module) in the following cases:...
Page 302 For additional information on passivation and reintegration of F-I/O, refer to the SIMATIC Safety, Configuring and Programming (http://support.automation.siemens.com/WW/view/en/54110126) manual. Reaction of the F-module with inputs to communication errors F-modules with inputs respond differently to communication errors compared to other errors.
Page 303: Test Functions And Fault Resolution
Test functions and fault resolution 15.1 Test functions Introduction You have the option of testing the operation of your user program on the CPU. You can then monitor signal states and values of tags and can assign values to tags to simulate specific situations in the running of the program.
Page 304 Test functions and fault resolution 15.1 Test functions Testing with program status The program status allows you to monitor the execution of the program. You can display the values of operands and the results of logic operations (RLO) allowing you to recognize and fix logical errors in your program.
Page 305 Test functions and fault resolution 15.1 Test functions Testing with breakpoints With this test option, you set breakpoints in your program, establish an online connection, and enable the breakpoints on the CPU. You then execute a program from one breakpoint to another.
Page 306 Test functions and fault resolution 15.1 Test functions Testing with watch tables The following functions are available in the watch table: ● Monitoring of tags You can use the watch tables to monitor the current values of the individual tags of a user program or a CPU on the programming device/PC, on the display of the CPU, and on the web server.
Page 307 Test functions and fault resolution 15.1 Test functions Testing with a force table The following functions are available in the force table: ● Monitoring of tags You can use the force tables to display the current values of the individual tags of a user program or a CPU on the programming device/PC, on the display of the CPU, and on the web server.
Page 308 Test functions and fault resolution 15.1 Test functions Difference between modifying and forcing The fundamental difference between the modifying and forcing functions consists in the storage behavior: ● Modifying: Modifying of tags is an online function and is not stored in the CPU. You can end modifying of tags in the watch table or force table or by terminating the online connection.
Page 309 The trace function can be called from the CPU's folder in the project tree, under the name "Traces". In connection with trace functions, please also note the following FAQ on the Internet (https://support.industry.siemens.com/cs/ww/en/view/102781176). Simulation With STEP 7 you can run and test the hardware and software of the project in a simulated environment.
Page 310: Reading Out/Saving Service Data
Test functions and fault resolution 15.2 Reading out/saving service data 15.2 Reading out/saving service data Service data In addition to the contents of the diagnostics buffer, the service data contain numerous additional data points about the internal status of the CPU. If a problem occurs with the CPU that cannot be solved with other methods, send the service data to our Service &...
Page 311 IP address of the CPU is not possible. For more information on reading out service data via a user-defined page, refer to the Web server (http://support.automation.siemens.com/WW/view/en/59193560) function manual. Procedure using STEP 7 A description of how to save service data is available under the keyword "Save service data"...
Page 312 Test functions and fault resolution 15.2 Reading out/saving service data Procedure via the SIMATIC memory card Use the SIMATIC memory card to read out the service data only if you are no longer able to communicate with the CPU via Ethernet. In all other cases it is preferable to read out the service data via the Web server or STEP 7.
Page 313: Technical Specifications
Technical specifications Introduction This chapter lists the technical specifications of the system: ● The standards and test values which the modules of the S7-1500 automation system/ET 200MP distributed I/O system comply with and fulfill. ● The test criteria according to which the S7-1500 automation system/ET 200MP distributed I/O system was tested.
Page 314: Standards And Approvals
Technical specifications 16.1 Standards and Approvals 16.1 Standards and Approvals Currently valid markings and authorizations Note Details on the components of the S7-1500 automation system/ET 200MP distributed I/O system The currently valid markings and approvals are printed on the components of the S7-1500 automation system/ET 200MP distributed I/O system.
Page 315 ● 2011/65/EU "Restriction of the use of certain hazardous substances in electrical and electronic equipment" (RoHS Directive) ● 2006/42/EC "Machinery Directive" for S7-1500/ET 200MP fail-safe modules The EC declaration of conformity is held on file available to competent authorities at: Siemens AG Digital Factory Factory Automation DF FA AS DH AMB...
Page 316 Technical specifications 16.1 Standards and Approvals cULus HAZ. LOC. approval Underwriters Laboratories Inc. in accordance with ● UL 508 (Industrial Control Equipment) ● CSA C22.2 No. 142 (Process Control Equipment) ● ANSI/ISA 12.12.01 ● CSA C22.2 No. 213 (Hazardous Location) APPROVED for use in Class I, Division 2, Group A, B, C, D Tx;...
Page 317 Technical specifications 16.1 Standards and Approvals ATEX approval In accordance with EN 60079-15 (Electrical apparatus for potentially explosive atmospheres; Type of protection "n") and EN 60079-0 (Electrical apparatus for potentially explosive gas atmospheres - Part 0: General Requirements) IECEx approval According to IEC 60079-15 (Explosive atmospheres - Part 15: Equipment protection by type of protection "n") and IEC 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements)
Page 318 Technical specifications 16.1 Standards and Approvals PROFINET standard The S7-1500 automation system/ET 200MP distributed I/O system is based on standard IEC 61158 Type 10. PROFIBUS standard The S7-1500 automation system/ET 200MP distributed I/O system is based on standard IEC 61158 Type 3. Marine approval Classification societies: ●...
Page 319: Electromagnetic Compatibility
If you use the S7-1500 automation system / ET 200MP distributed I/O system in residential areas, this may have an impact on radio/TV reception. Reference The certificates for the markings and approvals can be found on the Internet under Service&Support (http://www.siemens.com/automation/service&support). 16.2 Electromagnetic compatibility Definition Electromagnetic compatibility (EMC) is the ability of an electrical installation to function satisfactorily in its electromagnetic environment without interfering with that environment.
Page 320 ±1 kV (signal lines < 30 m) High-energy single pulse (surge) in accordance with IEC 61000-4-5 External protective circuit required (not for 230 V modules) (see the Defining interference-free controllers (http://support.automation.siemens.com/WW/view/en/59193566) Function Manual) ±2 kV (power supply lines) asymmetric coupling •...
Page 321 Technical specifications 16.2 Electromagnetic compatibility Sinusoidal disturbances The following table shows the electromagnetic compatibility of the S7-1500 automation system/ET 200MP distributed I/O system with regard to sinusoidal disturbances (RF radiation). Table 16- 2 Sinusoidal disturbances with RF radiation RF radiation in accordance with IEC 61000-4-3/NAMUR 21 Corresponds with de- gree of severity Electromagnetic RF field, amplitude-modulated...
Page 322: Electromagnetic Compatibility Of Fail-Safe Modules
For detailed information regarding overvoltage protection, we recommend that you contact your Siemens representative or a company specializing in lightning protection. You can find more information on protection from overvoltage in the Designing interference- free controllers (http://support.automation.siemens.com/WW/view/en/59193566) function...
Page 323: Shipping And Storage Conditions
Technical specifications 16.4 Shipping and storage conditions 16.4 Shipping and storage conditions Introduction The S7-1500 automation system / ET 200MP I/O system meet the specifications regarding transport and storage conditions pursuant to IEC 61131-2. The following information applies to modules that are shipped and/or stored in their original packaging. Shipping and storage conditions for modules Table 16- 6 Shipping and storage conditions...
Page 324: Mechanical And Climatic Ambient Conditions
Technical specifications 16.5 Mechanical and climatic ambient conditions 16.5 Mechanical and climatic ambient conditions Operating conditions The S7-1500 automation system/ET 200MP distributed I/O system is suitable for use in weather-proof, fixed locations. The operating conditions are based on the requirements of DIN IEC 60721-3-3: ●...
Page 325 Technical specifications 16.5 Mechanical and climatic ambient conditions Reduction of vibrations If your S7-1500 automation system/ET 200MP distributed I/O system is exposed to severe shock or vibration, take appropriate measures to reduce the acceleration or the amplitude. We recommend the installation of the S7-1500 automation system/ET 200MP distributed I/O system on damping materials (for example, rubber-bonded metal mounting).
Page 326: 16.6 Information On Insulation Tests, Protection Class, Degree Of Protection And Rated Voltage
Technical specifications 16.6 Information on insulation tests, protection class, degree of protection and rated voltage 16.6 Information on insulation tests, protection class, degree of protection and rated voltage Insulation The insulation is designed in accordance with the requirements of EN 61131-2: 2007. Note Galvanic isolation with 707 V DC (Type Test) is tested for modules with 24 V DC supply voltage (SELV/PELV).
Page 327: Use Of The S7-1500/Et 200Mp In Zone 2 Hazardous Areas
Static value: Creation as functional extra-low voltage with safe galvanic isolation according to IEC 60364-4-41. 16.7 Use of the S7-1500/ET 200MP in zone 2 hazardous areas Reference See product information Deployment of the modules in zone 2 hazardous atmospheres (http://support.automation.siemens.com/WW/view/en/19692172). Automation system System Manual, 12/2017, A5E03461182-AE...
Page 328: Dimension Drawings
Dimension drawings Dimension drawings of the mounting rails Mounting rail 160 mm Figure A-1 Mounting rail 160 mm Automation system System Manual, 12/2017, A5E03461182-AE...
Page 329 Dimension drawings A.1 Dimension drawings of the mounting rails Mounting rail 245 mm Figure A-2 Mounting rail 245 mm Mounting rail 482.6 mm Figure A-3 Mounting rail 482.6 mm Automation system System Manual, 12/2017, A5E03461182-AE...
Page 330 Dimension drawings A.1 Dimension drawings of the mounting rails Mounting rail 530 mm Figure A-4 Mounting rail 530 mm Mounting rail 830 mm Figure A-5 Mounting rail 830 mm Automation system System Manual, 12/2017, A5E03461182-AE...
Page 331: Dimension Drawing Of Shielding Bracket For 35 Mm Modules
Dimension drawings A.2 Dimension drawing of shielding bracket for 35 mm modules Mounting rail 2000 mm Figure A-6 Mounting rail 2000 mm Dimension drawing of shielding bracket for 35 mm modules Figure A-7 Dimension drawing of shielding bracket for 35 mm modules Automation system System Manual, 12/2017, A5E03461182-AE...
Page 332: Dimension Drawing Of Shielding Bracket For 25 Mm Modules
Dimension drawings A.3 Dimension drawing of shielding bracket for 25 mm modules Dimension drawing of shielding bracket for 25 mm modules Figure A-8 Dimension drawing of shielding bracket for 25 mm modules Dimension drawing of shielding bracket for 35 mm modules Figure A-9 Dimension drawing of shielding bracket for 35 mm modules Automation system...
Page 333: Dimension Drawing Of Shielding Bracket For 25 Mm Modules
Dimension drawings A.5 Dimension drawing of shielding bracket for 25 mm modules Dimension drawing of shielding bracket for 25 mm modules Figure A-10 Dimension drawing of shielding bracket for 25 mm modules Dimension drawing of shielding bracket for 35 mm modules Figure A-11 Dimension drawing of shielding bracket for 35 mm modules Dimension drawing of shielding bracket for 25 mm modules...
Page 334: Dimension Drawings Of The Labeling Strips
Dimension drawings A.8 Dimension drawings of the labeling strips Dimension drawings of the labeling strips Figure A-13 Dimension drawing of labeling strips for 35 mm modules Figure A-14 Dimension drawing of labeling strips for 25 mm modules Automation system System Manual, 12/2017, A5E03461182-AE...
Page 335: Dimension Drawing Of Test Probe For Measurement Tap
Dimension drawings A.9 Dimension drawing of test probe for measurement tap Dimension drawing of test probe for measurement tap To perform measurements on the front connector of the S7-1500/ET 200MP automation system, you need a test probe with the following properties: ●...
Page 336: Accessories/Spare Parts
Accessories/spare parts Accessories for the S7-1500 automation system/ET 200MP distributed I/O system Table B- 1 General accessories Designation Article number Mounting rail 6ES7590-1AB60-0AA0 Mounting rail, 160 mm (with drill holes) • 6ES7590-1AC40-0AA0 Mounting rail, 245 mm (with drill holes) • 6ES7590-1AE80-0AA0 Mounting rail, 482 mm (with drill holes) •...
Page 337 Accessories/spare parts Designation Article number Display 70 mm (spare part) for the following CPUs: 6ES7591-1BA00-0AA0 CPU 1515(F)-2 PN • CPU 1515T(F)-2 PN • CPU 1516(F)-3 PN/DP • CPU 1516T(F)-3 PN/DP • CPU 1517(F)-3 PN/DP • CPU 1517T(F)-3 PN/DP • CPU 1518(F)-4 PN/DP •...
Page 338 32 GB Online catalog Other article numbers for the S7-1500 automation system/ET 200MP distributed I/O system can be found on the Internet (https://mall.industry.siemens.com) in the online catalog and the online order system. Accessories for fail-safe modules S7-1500/ET 200MP Table B- 2...
Page 339: Safety-Relevant Symbols
Safety-relevant symbols Safety-related symbols for devices without Ex protection The following table contains an explanation of the symbols located in your SIMATIC device, its packaging or the accompanying documentation. Symbol Meaning General warning sign Caution/Notice You must read the product documentation. The product documentation contains information about the potential risks and enable you to recognize risks and im- plement countermeasures.
Page 340: Safety-Related Symbols For Devices With Ex Protection
Safety-relevant symbols C.2 Safety-related symbols for devices with Ex protection Safety-related symbols for devices with Ex protection The following table contains an explanation of the symbols located in your SIMATIC device, its packaging or the accompanying documentation. Symbol Meaning The assigned safety symbols apply to devices with Ex approval. You must read the product documentation.
Page 341 Safety-relevant symbols C.2 Safety-related symbols for devices with Ex protection Symbol Meaning For Zone 2 potentially explosive atmospheres, be aware that the device may only be used when it is installed in an enclosure with a degree of protection ≥ IP54. For Zone 22 potentially explosive atmospheres, be aware that the device may only be used when it is installed in an enclosure with a degree of protection ≥...
Page 342: Glossary
Glossary Automation system Programmable logic controller for the closed-loop and open-loop control of process chains in the process engineering industry and manufacturing technology. The automation system consists of different components and integrated system functions according to the automation task. Baud rate Data transmission rate indicates the number of bits transmitted per second (baud rate = bit rate).
Page 343 Glossary Connection plug Physical connection between device and cable. Consistent data Data whose content belongs together and must not be separated is known as consistent data. Counter Counters are components of the system memory of the CPU. You can modify the content of the "counter cells"...
Page 344 Glossary Device A device can send, receive or amplify data via the bus, e.g. IO device via PROFINET IO. Device names Before an IO device can be addressed by an IO controller, it must have a device name. This approach was chosen for PROFINET because names are easier to administer than complex IP addresses.
Page 345 Glossary Firmware update Updating the firmware of modules (interface modules, I/O modules, etc.), for example after functional expansions, to the latest firmware version (update). Function A function (FC) is a code block with no static data. A function allows you to pass parameters in the user program.
Page 346 Glossary I/O modules All modules that can be operated with a CPU or an interface module. Identification data Information that is saved in modules, and that supports the user in reviewing the system configuration and locating hardware changes. Instance data block Each call of a function block in the STEP 7 user program is assigned a data block, which is automatically generated.
Page 347 Glossary Interrupt, time-of-day The time-of-day interrupt is one of the program execution priority classes of SIMATIC S7.. It is generated based on a defined date (or daily) and time (e.g. 9:50 or every hour, every minute). The CPU then processes the corresponding organization block. Interrupt, update When it receives an update interrupt, the operating system calls the update interrupt OB.
Page 348 Glossary The Network Time Protocol (NTP) is a standard for synchronizing clocks in automation systems via Industrial Ethernet. NTP uses the UDP connectionless network protocol. Organization block Organization blocks (OBs) form the interface between the operating system of the CPU and the user program.
Page 349 Glossary Product version (PV) = Function version (FV) The product version or function version provides information on the hardware version of the module. PROFIBUS PROcess FIeld BUS, process and fieldbus standard that is specified in IEC 61158 Type 3. It specifies functional, electrical and mechanical characteristics for a bit-serial field bus system.
Page 350 Glossary Retentivity A memory area whose content is retained after power failure and after a STOP to RUN transition is retentive. The non-retentive area of the bit memory, timers and counters is reset after power failure and after a STOP to RUN transition. All the modules attached to a mounting rail.
Page 351 Glossary Switch PROFIBUS is a linear network. The communication nodes are linked by means of a passive cable - the bus. By contrast, Industrial Ethernet consists of point-to-point connections: each communication node is interconnected directly with precisely one other communication node. If a communication node is linked to several communication nodes, this communication node is connected to the port of an active network component - the switch.
Page 352 Glossary Timer Timers are components of the system memory of the CPU. The operating system automatically updates the content of the "timer cells" asynchronously to the user program. STEP 7 instructions define the precise function of the timer cell (e.g. on-delay) and trigger its execution (e.g.
Page 353: Index
Index Removing/inserting SIMATIC memory card, 226 Reset to factory settings, 298 Components Overview of the ET 200MP, 39 24 V DC supply, 123 Configuration, 129 Basics, 162 Electrical, 131 ET 200MP, 34 Accessible devices On grounded reference potential, 128 Firmware update, 290 Configuration control, 203, 204 Accessories, 335 Configuration control for IO systems, 203...
Page 354 Index Electromagnetic compatibility (EMC), 318 Hardware configuration ET 200MP DP Electrostatic discharge, 319 Slots, 94 EMC (Electromagnetic compatibility), 318 Hardware configuration ET 200MP PN Disturbances, 319 Slots, 93 Radio interference, 320 EMERGENCY-STOP devices, 122 ET 200MP, 32 Accessories, 335 I/O module, 40 Area of application, 26 Front connectors, 145 Components, 39...
Page 355 Index STARTUP, 233 STOP, 236 Main entry, 26 Option handling, (See configuration control) Maintenance Overall configuration, 130 Coding element, 278 Overload, 106 Firmware update, 287 Overload behavior, 180 Reading out service data, 309 Overview Removal and insertion, 275 Components of an S7-1500, 39 Replace module, 282 Grounding the CPU, 130 Replacing a front connector, 283...
Page 356 Index S7-1500 U connector, 40 Area of application, 26 Uninstalling Configuration, 33 CPU, 118 Configuration example, 33 I/O module, 121 Overview of components, 39 Load current supply, 117 S7-1500 CPU/ET 200MP interface module System power supply, 115 Rules and regulations for operation, 122 S7-1500 hardware configuration Slots, 91 Safe galvanic isolation, 129...

Siemens Simatic S7-1500/ET 200MP System Manual

1 Documentation Guide

2 New Properties/Functions

3 System Overview

4 Application Planning

5 Installation

6 Wiring

7 Configuring

8 Basics of Program Execution

9 Protection

10 Flexible Automation Concepts

11 Commissioning

12 SIMATIC Memory Card

13 CPU Display

14 Maintenance

15 Test Functions and Fault Resolution

16 Technical Specifications

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Summary of Contents for Siemens Simatic S7-1500/ET 200MP