Page 1 — ABB GENERAL PURPOSE DRIVES ACS560 standard control program Quick installation and start-up guide English ..3 हिं द ी ..171 3AXD50000042620 Rev J MUL EFFECTIVE: 2022-08-16...
Page 3: En - Quick Installation And Start-Up Guide
EN - Quick installation and start-up guide This guide instructs how to install and start-up the ACS560 drive of all frame sizes (R0...R8). For complete information, see the drive ACS560 standard control program firmware manual (3AXD50000044997[English]) and ACS560 drives (0.75 to 160 kW, 1.0 to 215 hp) hardware manual (3AXD50000044998[English]).
Page 4: Select The Power Cables
4 EN - Quick installation and start-up guide For information on reforming the capacitors, see Converter module capacitor reforming instructions (3BFE64059629 [English]). ￭ Select the power cables Size the power cables according to local regulations to carry the nominal current given on the type designation label of your drive.
Page 5: Install The Drive
EN - Quick installation and start-up guide 5 Install the drive You can install the drive • to a DIN installation rail with integrated lock. This method applies to frames R0...R2 only. • with screws to a suitable surface (wall or assembly plate). This method applies to all frames R0...R8.
Page 6 6 EN - Quick installation and start-up guide ￭ Removing drive from the DIN installation rail (frames R0...R2 only) To remove the drive, open the locking part using a flat-head screwdriver. ￭ Installing a drive with screws (frames R0...R8) All drives of frames R0...R8 can be installed on a wall with screws. See the required screw sizes in below mounting dimensions table.
Page 7 EN - Quick installation and start-up guide 7 See the example of mounting screws in frame R0 6. Frames R5...R8 only: Remove the front cover with fastening screws (6a), move the cover to the top side (6b) and then up (6c). 7.
Page 8 8 EN - Quick installation and start-up guide...
Page 9 Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C [77 °F]). For the insulation resistance of other motors, refer to the manufacturer’s instructions.
Page 10: Connecting The Power Cables
10 EN - Quick installation and start-up guide Connecting the power cables ￭ Connection diagram For alternatives, see hardware manual. Use a separate grounding PE cable (2a) or a cable with a separate PE conductor (2b) if the conductivity of the shield does not meet the requirements for the PE conductor (see hardware manual).
Page 11: Connection Procedure: Frames R0
EN - Quick installation and start-up guide 11 ￭ Connection procedure: frames R0…R2 If the drive is connected on an IT (ungrounded) system, make sure that the EMC filter and Varistor (VAR) is disconnected. For more information, see hardware manual. 1.
Page 12 12 EN - Quick installation and start-up guide 3. Connect the motor cable as follows: • Ground the shield 360° by tightening the clamp of the power cable grounding shelf onto the stripped part of the cable (3a). • Connect the twisted shield of the cable to the grounding terminal (3b). •...
Page 13 EN - Quick installation and start-up guide 13 Input power cable 4. Prepare the ends of the cable as illustrated in the figure. Note: The bare shield will be grounded 360°. Mark the pigtail made from the shield as a PE conductor with yellow-and-green color 5.
Page 14 14 EN - Quick installation and start-up guide 8. Connect the twisted shield to the grounding terminal (6b) and the conductors to the UDC+/R+ and R- terminals (6c). 9. Tighten the screws to the torque given below. Frame size R0…R1 N·m lbf·ft N·m...
Page 15 EN - Quick installation and start-up guide 15 ￭ Connection procedure, frames R3...R4 If the drive is connected on an IT (ungrounded) system, make sure you have disconnected the EMC filter and Varistor (VAR). See EMC filter (page 30). 1. Remove the front cover as follows: •...
Page 16 16 EN - Quick installation and start-up guide 3. Connect the motor cable as follows: If the power cable is temporarily removed from the grounding shelf, connect the motor and input power cables except the 360° grounding, and then reinstall the grounding shelf.
Page 17 EN - Quick installation and start-up guide 17 Note: The bare shield is grounded 360°. Mark the pigtail made from the shield as a PE conductor with yellow-and-green color. 5. Connect the input power cable as follows: • Ground the shield 360° by tightening the clamp of the power cable grounding shelf onto the stripped part of the cable (6a).
Page 18 18 EN - Quick installation and start-up guide 8. Connect the twisted shield to the grounding terminal (7b). 9. For R3, connect the conductors to the R+ and R- terminals (7c). 10. Tighten to the torque given below. Frame size lbf.ft R+, R- 2.5...4.5...
Page 19 EN - Quick installation and start-up guide 19 12. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable shield 360° at the lead-through of the motor terminal box.
Page 20 20 EN - Quick installation and start-up guide ￭ Connection procedure, frames R5…R8 If the drive will be connected on an IT (ungrounded) system, make sure you 86 Electrical installation have disconnected the EMC filter and Varistor (VAR). See EMC filter (page 30).
Page 21 EN - Quick installation and start-up guide 21 Motor cable 6. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable. 7. Prepare the ends of the input power cable and motor cable as illustrated in the figure.
Page 22 22 EN - Quick installation and start-up guide Note: Frame R8 only: • If you connected the connector to only one conductor, ABB recommends to put the conductor under the upper pressure plate. • The connectors are detachable, but ABB recommends not to detach them. If you do, detach and reinstall the connectors as follows.
Page 23 EN - Quick installation and start-up guide 23 • Tighten the nut to a torque of 30 N·m (22 lbf·ft). • Tighten the conductor(s) to 40 N·m (30 lbf·ft) for frame R8 or to 70 N·m (52 lbf·ft) for frame R8. Terminals L1, L2 and L3 •...
Page 24: Connecting The Control Cables
The UDC+ and UDC- terminals (as standard in frames R4…R8) are for using external brake chopper units. Connecting the control cables Connect the cables as described in firmware manual. See the below default I/O connections of ABB standard macro. See other macro connections in the firmware manual.
Page 25 EN - Quick installation and start-up guide 25 Default control connections of ABB standard macro ￭ Connection diagram...
Page 26 26 EN - Quick installation and start-up guide Note: For information of parameters listed in the diagram, see Parameter listing (page 53). Terminal sizes • (frames R0…R8): 0.14…1.5 mm (all terminals) • tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes: Current [0(4)…20 mA, R <...
Page 27: Install Optional Modules, If Any
BIO-01 I/O extension module (for R0...R2 frames) • Fieldbus module (in frames R0...R2 frames, fieldbus module can be used with BIO-01 also) For information on supported fieldbus modules, see ACS560 product catalog. For more information on optional modules, see hardware manual. ￭ Hardware description...
Page 28: Electrical Connection
￭ Install BIO-01 The BIO-01 module is automatically identified by the drive firmware. To configure the By default, RIIO-01 module is provided in ACS560 standard R0...R2 drives. You can inputs refer to the ACS480 firmware manual (3AXD50000047399 [English]) remove the RIIO-01 module and can install BIO-01 and/or fieldbus adapter module (+Fxxx).
Page 29 EN - Quick installation and start-up guide 29 2. Remove the existing RIIO-01 module. To remove, Note: The RIIO-01 module is available by default in standard ACS560-01 R0...R2 drives. a. Loosen the locking screw. b. Pull the locking tab out and unlock the RIIO-01 module.
Page 30 Installing option modules Note: In US deliveries, options are already installed at the factory. 30 EN - Quick installation and start-up guide Note: If you will install the FPBA 01 module, see section FPBA-01 PROFIBUS adapter module connectors on page for suitable connector types.
Page 31: Ground-To-Phase Varistor
EN - Quick installation and start-up guide 31 ￭ Ground-to-phase varistor The ground-to-phase varistor is not suitable for use on an IT (ungrounded) system. Disconnect the ground-to-phase varistor before connecting the drive to the supply network. Check the table below. WARNING! Do not install the drive with the ground-to-phase varistor connected on an IT system (an ungrounded power system or a high-resistance-grounded...
Page 32: Reinstalling Covers
32 EN - Quick installation and start-up guide Reinstalling covers ￭ Reinstalling cover, frames size R0…R2 Reinstall the cover. 2. Tighten the retaining screw at the bottom with a screwdriver. ￭ Reinstalling covers, frame size R3, R4 Reinstall the module cover. Put the tabs on the cover top in their counterparts on the housing and then press the cover.
Page 33 EN - Quick installation and start-up guide 33 ￭ Reinstalling side plates and covers, frames size R5…R8 Reinstall the module cover. Put the tabs on the cover top in their counterparts on the housing and then press the cover. 2. Tighten the two retaining screws with a screwdriver. If cable conduit box is used, perform the following: Frames Action...
Page 34: Start-Up And Use
34 EN - Quick installation and start-up guide Frames Action R6...R8 Install the side plates (1a) of the cable box. Tighten the retaining screws (1b) with a screw driver. Slide the cover (2a) of the cable box on the module from below until the cover snaps into place.
Page 35: Using The Control Panel
EN - Quick installation and start-up guide 35 ￭ Using the control panel Clip – Press the clip downward to remove the panel from the drive. Display – Shows basic home view 1 by default. See parameter 49.19 Basic panel home view 1.
Page 36 36 EN - Quick installation and start-up guide ￭ Display The control panel display shows the following elements: Control location and related icons: Indicates how the drive is controlled. • Loc: The drive is in local control, that is, controlled from the control panel. •...
Page 37 EN - Quick installation and start-up guide 37 ￭ Main menu Motor data Motor control Connection macro Diagnostics Energy Efficiency Backup data Parameter settings Complete parameter list Sub menus The sub-menu items allows you to change settings and set actions. Some sub menus also have menus and/or option lists.
Page 38: Motor Data
38 EN - Quick installation and start-up guide frequently used parameters. For the complete parameter list, go to Parameter settings Note: The content of the sub menus depend on the drive type. Motor data Values in this menu are based on the motor rating plate. See parameter group 98 User motor parameters .
Page 39 EN - Quick installation and start-up guide 39 Start mode – Automatic, constant time, Fast Stop mode – Coast, Ramp Acceleration time - Time for speed to change from zero to the speed defined by parameter. Deceleration time - Time for speed to change from the speed defined by parameter to zero.
Page 40 40 EN - Quick installation and start-up guide Coast - default stop mode. Stops by switching off the output semiconductors of the drive. Ramp - Stops along the active deceleration ramp.
Page 41 EN - Quick installation and start-up guide 41 Connection macro Values are based on drive type. See parameter 96.04 Macro select . Macro - Displays the selected macro name. For example, ABB standard (2-wire). I/O Connections - Displays the selected macro-specific I/O connections. See menu description below.
Page 42 2) 3-wire macro - Suitable when the drive is controlled using momentary push buttons. 3) ABB standard (vector) - Similar to standard macro but uses vector control. 4) Motor potentiometer - Enables adjusting the motor speed using the two-push buttons.
Page 43 EN - Quick installation and start-up guide 43 DI - Digital Inputs DI1...DI6 AI - Analog Inputs AI1...AI2 RO - Relay Outputs RO1...RO3 AO1 - Analog Outputs AO1...AO2 AI1 and AI2 values AO1 and AO2 values...
Page 44 44 EN - Quick installation and start-up guide Diagnostics Displays the active faults and warnings and how to fix and reset. For information about fault and warning codes, see section Diagnostics (page 139). Active Fault - Displays active faults. Fault History - Lists the fault history. Active Warnings - Displays active warnings.
Page 45: Parameter Settings
EN - Quick installation and start-up guide 45 Backup data Restore and Backup data between drive and panel. Backup from the drive to the control panel. Restore the back up from the panel to the drive. A progress view appears during the backup. Parameter settings Contains the complete parameter list and modified parameter list.See Parameter...
Page 46: Options Menu
46 EN - Quick installation and start-up guide ￭ Options menu In the home screen, press Back button to navigate to the Options menu. The menu includes the following control panel elements: Reference value: Speed (rpm) or frequency (Hz) Rotation direction: Forward or reverse Faults: Active fault code Warnings: Active warning code...
Page 47: View Active Faults/Warnings
EN - Quick installation and start-up guide 47 Press OK button to confirm the changes. Note: Frequency value can be +ve or -ve and it indicates forward (clockwise) or reverse (counter-clockwise) rotation of the motor respectively. Changing the rotation direction In the Options menu , move to the Rotational direction (2) item using the arrow buttons.
Page 48 48 EN - Quick installation and start-up guide For faults with aux codes, press right arrow to view the aux code. Warning messages The display shows warning message codes when a problem is detected. To view the warning messages list: Open the Main menu Select Diagnostics and open the Warning messages list.
Page 49 EN - Quick installation and start-up guide 49 Auto configuration of I/O’s and fieldbus module You can configure the connected optional modules or/and fieldbus modules automatically. Switch off the drive and connect the required modules. For more information on optional modules and its installation, see chapter Electrical installation in the hardware manual.
Page 50: Drive And Panel Communication Failure
50 EN - Quick installation and start-up guide Drive and panel communication failure The drive does not respond to the panel commands during communication failure. The drive and the panel are not compatible. Status light Continuous Indicates that drive is functioning normally. green Green, blinking Indicates an active warning in the drive.
Page 51 EN - Quick installation and start-up guide 51...
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Page 53: Parameter Listing
Parameter listing 53 Parameter listing Index Name Range/List Unit Default 01 Actual values 01.01 Motor speed used -30000.00…30000.00 01.02 Motor speed estimated -30000.00…30000.00 01.03 Motor speed% -1000.00…1000.00 01.06 Output frequency -500.00…500.00 01.07 Motor current 0.00…30000.00 01.08 Motor current% of motor 0.0…1000.0 01.09 Motor current% of drive...
Page 54 54 Parameter listing Index Name Range/List Unit Default 01.51 Previous hour kWh 0.00…100000.00 01.52 Current day kWh 0.00…100000.00 01.53 Previous day kWh 0.00…100000.00 01.54 Cumulative inverter energy -200000000.0…200000000.0 01.55 Inverter GWh counter (reset- 0…65535 table) 01.56 Inverter MWh counter (reset- 0…1000 table) 01.57...
Page 55 Parameter listing 55 Index Name Range/List Unit Default 04.02 Active fault 2 0x0000...0xffff 0x0000 04.03 Active fault 3 0x0000...0xffff 0x0000 04.06 Active warning 1 0x0000...0xffff 0x0000 04.07 Active warning 2 0x0000...0xffff 0x0000 04.08 Active warning 3 0x0000...0xffff 0x0000 04.11 Latest fault 0x0000...0xffff 0x0000 04.12...
Page 56 56 Parameter listing Index Name Range/List Unit Default Name Name Name Any warning Overcurrent Reserved or fault Any warning Reserved Device over- temp flt Any fault DC over- 10...15 Reserved voltage Reserved DC under- voltage 05.21 Diagnostic word 2 0b0000...0b1111 0b0000 Name Name...
Page 57 Note: This feature is not available with the standard BIO-01. For information on the availability on new BIO- 01 module, contact ABB sales team. Name 0 = OFF = DO1 on port S1, 1 = ON = AO1 on port S1...
Page 58 58 Parameter listing Index Name Range/List Unit Default Name Name Name Ready to Switch-on User bit 1 switch ON inhibited Ready run Warning User bit 2 Ready ref At set point User bit 3 Tripped Remote Reserved Off 2 inact- Above limit Off 3 inact- User bit 0...
Page 59 Parameter listing 59 Index Name Range/List Unit Default 06.18 Start inhibit status word 0b0000...0xffff 0b0000 Name Name Name Not ready Reserved Em Off2 Ctrl location Em Off3 changed SSW inhibit Current cal- Auto reset ibration inhibit ended Fault reset ID run Jogging act- ended Lost start...
Page 60 60 Parameter listing Index Name Range/List Unit Default Name Name DC hold active Motor pre-heating active Post-magnetizing 3…15 Reserved active 06.29 MSW bit 10 selection False[0], True[1], Above Above limit[2] limit[2], Other... 06.30 MSW bit 11 selection False[0], True[1], Ext Ext ctrl loc[2] ctrl loc[2], Other...
Page 61 Parameter listing 61 Index Name Range/List Unit Default 07.36 Drive configuration 2 0x0000...0xffff 0x0000 Name Name Name Name FLON-01 FCNA-01 CMOD- CHDI-01 FDNA-01 CMOD- CPTC-01 5…15 served 10 Standard DI, RO 10.01 DI status 0b0000...0b1111 0b0000 Name Name Name Name 6…15 served 10.02...
Page 62 62 Parameter listing Index Name Range/List Unit Default 10.21 RO status 0b0000...0b1111 0b0000 Name Name Name Name 3...15 served 10.22 RO force selection See parameter 10.21 RO 0b0000 status 10.23 RO forced data See parameter 10.21 RO 0b0000 status 10.24 RO1 source 0...2, 4...24, 27...35, Ready run[2]...
Page 63 Parameter listing 63 Index Name Range/List Unit Default 10.29 RO2 OFF delay 0.0 … 3000.0 10.30 RO3 source See parameter 10.24 Fault (-1) [15] RO1 source 10.31 RO3 ON delay 0.0 … 3000.0 10.32 RO3 OFF delay 0.0 … 3000.0 10.99 RO/DIO control word 0b0000...0b1111...
Page 64 64 Parameter listing Index Name Range/List Unit Default No action[0] Warning [2] Speed ref safe[4] Fault[1] Last speed[3] 12.04 AI supervision selection 0b000...0b1111 0b0000 Name Name Name AI1 < MIN AI2 < MIN 4...15 Reserved AI1 > MAX AI2 > MAX 12.11 AI1 actual value 0.000…11.000...
Page 65 Parameter listing 65 Index Name Range/List Unit Default 12.101 AI1 percent value 0.00...100.00 0.00 12.102 AI2 percent value 0.00...100.00 0.00 12.110 AI dead band 0.00...100.00 0.40% 13 Standard AO 13.02 AO force selection 0b0000…0b1111 0b0000 Name Name Name 2...15 Reserved 13.11 AO1 actual value 0.000 …...
Page 66 66 Parameter listing Index Name Range/List Unit Default 13.22 AO2 source See parameter 13.12 Motor current[4] AO1 source 13.23 AO2 forced value 0.000 … 22.000 0.000 13.26 AO2 filter time 0.000 … 30.000 0.100 13.27 AO2 source min -32768.0 … 32767.0 13.28 AO2 source Max -32768.0 …...
Page 67 Parameter listing 67 Index Name Range/List Unit Default Name Name Name 6...15 Reserved Reserved 15.07 RO4 source Not energized[0] Not energized[0] Warning[13] Timed function PFC1[45] 1[27] Energized[1] Fault[14] Timed function PFC2[46] 2[28] Ready run[2] Fault (-1)[15] Timed function PFC3[47] 3[29] Reserved[3] Fault/Warning[16] Reserved[30...32]...
Page 68 68 Parameter listing Index Name Range/List Unit Default 15.13 RO6 source See parameter 15.07 Not energized[0] RO4 source 15.14 RO6 ON delay 0.0 … 3000.0 15.15 RO6 OFF delay 0.0 … 3000.0 15.16 RO7 source See parameter 15.07 Not energized[0] RO4 source 15.17 RO7 ON delay...
Page 69 Parameter listing 69 Index Name Range/List Unit Default Not selected[0] In1P Start; In2 Stop[4] Fieldbus A[12] In1 Start[1] In1P Start; In2 Stop; In3 Embedded fieldbus[14] Dir[5] In1 Start; In2 Dir[2] In1P Start fwd; In2P Start rev; In3 Stop[6] In1 Start fwd; In2 Start Control panel[11] rev[3] 20.02...
Page 70 70 Parameter listing Index Name Range/List Unit Default 20.10 Ext2 in3 source See parameter 20.03 Always off[0] Ext1 in1 source 20.11 Run enable stop mode Coast[0], Ramp[1], Coast[0] Torque limit[2] 20.12 Run enable 1 source 0...7, 18...20, 24...26, 30, Selected[1] Not selec- DI3[4] Timed function...
Page 71 Parameter listing 71 Index Name Range/List Unit Default 21.01 Start mode Fast[0], Const time[1], Automatic[2] Automatic[2] 21.02 Magnetization time 0…10000 21.03 Stop mode Coast[0], Ramp[1], Coast[0] Torque limit[2] 21.04 Emergency stop mode Ramp stop (Off1)[0], Ramp stop Coast stop (Off2)[1] (Off1)[1] Eme ramp stop (Off3)[2]...
Page 72 72 Parameter listing Index Name Range/List Unit Default 21.18 Auto restart time 0.0…10.0 10.0 21.19 Scalar start mode 0...4 Normal Normal[0] Automatic[2] Automat- Flying ic+boost[4] start+boost[6] Const time[1] Torque boost[3] Flying start [5] 21.21 DC hold frequency 0.00…1000.00 5.00 21.22 Start delay 0.00…60.00 0.00...
Page 73 Parameter listing 73 Index Name Range/List Unit Default Ref1[0] Sub (ref1 - ref2)[2] Min (ref1, ref2)[4] Add (ref1 + ref2)[1] Mul (ref1 × ref2)[3] Max (ref1, ref2)[5] 22.18 Ext2 speed ref1 See parameter 22.11 Zero[0] Speed ref safe 22.19 Ext2 speed ref2 See parameter 22.11 Zero[0] Speed ref safe...
Page 74 74 Parameter listing Index Name Range/List Unit Default 22.42 Jogging 1 ref -30000.00 … 30000.00 0.00 22.43 Jogging 2 ref -30000.00 … 30000.00 0.00 22.51 Critical speed function 0b0000…0b1111 0b0000 Name Name Name Enable Sign mode 2...15 Reserved 22.52 Critical speed 1 low -30000.00 …...
Page 75 Parameter listing 75 Index Name Range/List Unit Default 22.76 Motor potentiometer min -32768.00 … 32767.00 -50.00 value 22.77 Motor potentiometer Max -32768.00 … 32767.00 50.00 value 22.78 Motor potentiometer ramp 0.0...3600.0 40.0 22.79 Motor potentiometer ramp 0.0...3600.0 40.0 down 22.80 Motor potentiometer ref act -32768.00 …...
Page 76 76 Parameter listing Index Name Range/List Unit Default 24.01 Used speed reference -30000.00…30000.00 0.00 24.02 Used speed feedback -30000.00…30000.00 0.00 24.03 Speed error filtered -30000.00…30000.00 0.00 24.12 Speed error filter time 0…10000 25 Speed control 25.01 Torque reference speed -1600.0 … 1600.0 control 25.02 Speed proportional gain...
Page 77 Parameter listing 77 Index Name Range/List Unit Default 26.11 Torque ref1 source Zero[0] Zero[0] FB A ref1[4] EFB ref2[9] Frequency in- Other... put[17] AI1 scaled[1] FB A ref2[5] Motor poten- Control panel tiometer [15] (ref saved)[18] AI2 scaled[2] EFB ref1[8] PID[16] Control panel (ref...
Page 78 78 Parameter listing Index Name Range/List Unit Default 26.70 Torque reference act 1 -1600.0…1600.0 26.71 Torque reference act 2 -1600.0…1600.0 26.72 Torque reference act 3 -1600.0…1600.0 26.73 Torque reference act 4 -1600.0…1600.0 26.74 Torque ref ramp out -1600.0…1600.0 26.75 Torque reference act 5 -1600.0…1600.0 26.76 Torque reference act6...
Page 79 Parameter listing 79 Index Name Range/List Unit Default 28.17 Ext2 frequency function See parameter 28.13 Ref1[0] EXT1 frequency func- tion 28.21 Constant frequency func- 0b0000…0b1111 0b0001 tion Name Name Name Con- Direc- Fre- 3...15 stant tion en- quency served freq able step mode...
Page 80 80 Parameter listing Index Name Range/List Unit Default 28.51 Critical frequency function 0b0000…0b1111 0b0000 Name Name Name Crit freq Sign mode 2...15 Reserved 28.52 Critical frequency 1 low -500.00 … 500.00 0.00 28.53 Critical frequency 1 high -500.00 … 500.00 0.00 28.54 Critical frequency 2 low...
Page 81 Parameter listing 81 Index Name Range/List Unit Default 30.01 Limit word 1 0b0000…0b1111 0b0000 Name Name Name Torq lim Tlim max Max freq ref speed 1…2 Reserved Tlim min Min freq ref speed Torq ref Max speed 11...15 Reserved ref lim Torq ref min Min speed ref lim...
Page 82 82 Parameter listing Index Name Range/List Unit Default 30.18 Torq lim sel Toque limit set 1[0] Torque limit DI1[2] DI3[4] DI5[6] Other... set 1[0] served[8...10] Torque limit DI2[3] DI4[5] DI6[7] EFB[11] set 2[1] 30.19 Minimum torque 1 -1600.0 … 0.0 -300.0 30.20 Maximum torque 1...
Page 83 Parameter listing 83 Index Name Range/List Unit Default 30.37 Minimum speed source 0...2, 11 Minimum speed[11] Zero[0] AI1 scaled[1] AI2 scaled[2] Maximum Other... speed[12] 30.38 Maximum speed source 0...2, 12 Maximum speed[12] Zero[0] AI1 scaled[1] AI2 scaled[2] Maximum Other... speed[12] 31 Fault functions 31.01 External event 1 source...
Page 84 84 Parameter listing Index Name Range/List Unit Default 31.11 Fault reset selection Not used[0] Not used[0] DI3[4] Timed function Supervision Other... [18] 2[25] Not used[1] DI4[5] Timed function Supervision 2[19] 3[26] DI1[2] DI5[6] Timed function FBA A MCW bit 3[20] 7[30] DI2[3] DI6[7]...
Page 85 Parameter listing 85 Index Name Range/List Unit Default 31.22 STO indication run/stop Supply phase loss Fault/Fault [0] Fault/Fault[0] Fault/Warning[1] Fault/Event[2] Warning/Warning[3]] Event/Event[4] No indication/No indica- tion[5] 31.23 Wiring or earth fault No action[0], Fault[1] Fault[1] 31.24 Stall function No action[0], Warn- No action[0] ing[1], Fault[2] 31.25...
Page 86 86 Parameter listing Index Name Range/List Unit Default 32 Supervision 32.01 Supervision status 0b0000…0b1111 0b0000 Name Name Name Supervision Supervision 6...15 Reserved 1 active 4 active Supervision Supervision 2 active 5 active Supervision Supervision 3 active 6 active 32.05 Supervision 1 function 0...7 Disabled[0] Disabled[0]...
Page 87 Parameter listing 87 Index Name Range/List Unit Default 32.16 Supervision 2 action No action[0], Warn- No action[0] ing[1], Fault[2], Fault if running[3] 32.17 Supervision 2 signal See parameter 32.07 Current[4] Supervision 1 signal 32.18 Supervision 2 filter time 0.000…30.000 0.000 32.19 Supervision 2 low -21474836.00 …...
Page 88 88 Parameter listing Index Name Range/List Unit Default 32.45 Supervision 5 function See parameter 32.05 Disabled[0] Supervision 1 function 32.46 Supervision 5 action No action[0], Warn- No action[0] ing[1], Fault[2], Fault if running[3] 32.47 Supervision 5 signal See parameter 32.07 Zero[0] Supervision 1 signal 32.48...
Page 89 Parameter listing 89 Index Name Range/List Unit Default Name Name Name Name Name Timer Timer Timer Timer 12...15 served Timer Timer Timer Timer Timer Timer Timer Timer 34.04 Season/exception day 0b0000…0b1111 0b0000 status Name Name Name Season 1 Season 4 Exception holiday Season 2...
Page 90 90 Parameter listing Index Name Range/List Unit Default 34.14 Timer 2 configuration See parameter 34.11 0b0111 Timer 1 configuration 34.15 Timer 2 start time 00:00:00…23:59:59 00:00:00 34.16 Timer 2 duration 00 00:00…07 00:00 00:00:00 34.17 Timer 3 configuration See parameter 34.11 0b0111 Timer 1 configuration 34.18...
Page 91 Parameter listing 91 Index Name Range/List Unit Default 34.38 Timer 10 configuration See parameter 34.11 0b0111 Timer 1 configuration 34.39 Timer 10 start time 00:00:00…23:59:59 00:00:00 34.40 Timer 10 duration 00 00:00…07 00:00 00:00:00 34.41 Timer 11 configuration See parameter 34.11 0b0111 Timer 1 configuration 34.42...
Page 92 92 Parameter listing Index Name Range/List Unit Default 34.76 Exception 3 start 34.77 Exception 3 length 0…60 days 34.78 Exception day 4 34.79 Exception day 5 34.80 Exception day 6 34.81 Exception day 7 34.82 Exception day 8 34.83 Exception day 9 34.84 Exception day 10 34.85...
Page 93 Parameter listing 93 Index Name Range/List Unit Default Name Name Timed function 1 Timed function 3 Timed function 2 04…15 Reserved 34.111 Boost time activation 0...7 Off[0] source Off[0] On[1] DI1[2] DI2[3] DI3[4] DI4[5] DI5[6] DI6[7] Other... 34.112 Boost time duration 00 00:00…07 00:00 00:00:00 35 Motor thermal protection...
Page 94 94 Parameter listing Index Name Range/List Unit Default 35.22 Temperature 2 fault limit -60…5000 °C °C 130 °C 35.23 Temperature 2 warning limit -60…5000 °C °C 110 °C 35.24 Temperature 2 AI source See parameter 35.14 Not selected[0] Temperature 1 AI source 35.50 Motor ambient temperature...
Page 95 Parameter listing 95 Index Name Range/List Unit Default 36.13 PVL current at peak -32768.00 … 32767.00 0.00 36.14 PVL DC voltage at peak 0.00 … 2000.00 0.00 36.15 PVL speed at peak -30000.00-30000.00 0.00 36.16 PVL reset date 1/1/1980...6/5/2159 1/1/1980 36.17 PVL reset time 00:00:00...23:59:59...
Page 96 96 Parameter listing Index Name Range/List Unit Default 37.24 ULC underload point 4 -1600.0… 1600.0 30.0 37.25 ULC underload point 5 -1600.0… 1600.0 30.0 37.31 ULC overload point 1 -1600.0… 1600.0 300.0 37.32 ULC overload point 2 -1600.0… 1600.0 300.0 37.33 ULC overload point 3 -1600.0…...
Page 97 Parameter listing 97 Index Name Range/List Unit Default Off[0] On[1] On when drive running[2] 40.08 Set 1 feedback 1 source 0...3, 8...10 AI2 percent[9] Not selected[0] Freq in scaled[3] Feedback data stor- age[10] AI1 scaled[1] AI1 percent[8] Other. AI2 scaled[2] AI2 percent[9] 40.09 Set 1 feedback 2 source...
Page 98 98 Parameter listing Index Name Range/List Unit Default Not selec- DI2[3] DI5[6] Timed function Supervision ted[0] 2[19] 2[22] Selected[1] DI3[4] DI6[7] Timed function Supervision 3[20] 3[23] DI1[2] DI4[5] Timed function Supervision Other... [18] 1[21] 40.20 Set 1 internal setpoint sel2 See parameter 40.19 Not selected[0] Set 1 internal setpoint...
Page 99 Parameter listing 99 Index Name Range/List Unit Default 40.37 Set 1 output max -200000.00 … 100.00 200000.00 40.38 Set 1 output freeze enable See parameter 40.19 Not selected[0] Set 1 internal setpoint sel1 40.39 Set 1 deadband range 0.00 … 200000.00 0.00 40.40 Set 1 deadband delay...
Page 100 100 Parameter listing Index Name Range/List Unit Default PID set 1[0] DI2[3] DI5[6] Timed function Supervision 2[19] 2[22] PID set 2[1] DI3[4] DI6[7] Timed function Supervision 3[20] 3[23] DI1[2] DI4[5] Timed function Supervision Other... [18] 1[21] 40.58 Set 1 increase prevention No[0], Limiting[1], Oth- er...
Page 101 Parameter listing 101 Index Name Range/List Unit Default 40.81 Set 1 PID output max source None[0], Set1 output Set1 output max[1], other... max[1] 40.89 Set 1 setpoint multiplier -200000.00 … 1.00 200000.00 40.90 Set 1 feedback multiplier -200000.00 … 1.00 200000.00 40.91 Feedback data storage...
Page 102 102 Parameter listing Index Name Range/List Unit Default 41.21 Set 2 internal setpoint 1 -200000.00 … PID unit 1 0.00 200000.00 41.22 Set 2 internal setpoint 2 -200000.00 … PID unit 1 0.00 200000.00 41.23 Set 2 internal setpoint 3 -200000.00 …...
Page 103 Parameter listing 103 Index Name Range/List Unit Default 41.45 Set 2 sleep boost time 0.0 … 3600.0 41.46 Set 2 sleep boost step 0.00 … 200000.00 PID unit 1 0.00 41.47 Set 2 wake-up deviation -200000.00 … PID unit 1 0.00 200000.00 41.48...
Page 104 104 Parameter listing Index Name Range/List Unit Default 41.80 Set 1 PID output min source None[0], Set2 output Set2 output min[1], other... min[1] 41.81 Set 1 PID output max source None[0], Set2 output Set2 output max[1], other... max[1] 41.89 Set 2 setpoint multiplier See parameter 40.89 1.00 Set 1 setpoint multipli-...
Page 105 Parameter listing 105 Index Name Range/List Unit Default 44.13 Brake close delay 0.00 … 60.00 0.00 44.14 Brake close level 0.00 … 1000.00 100.00 45 Energy efficiency 45.01 Saved GW hours 0…65535 45.02 Saved MW hours 0…999 45.03 Saved kW hours 0.0 …...
Page 106 106 Parameter listing Index Name Range/List Unit Default 45.27 Daily peak power value (re- -3000.00 … 3000.00 0.00 settable) 45.28 Daily peak power time 00:00:00...00:00:00 00:00:00 45.29 Daily total energy (reset- -30000.00 … 30000.00 0.00 table) 45.30 Last day total energy -30000.00 …...
Page 107 Parameter listing 107 Index Name Range/List Unit Default 46.32 Above frequency limit 0.00 … 1000.00 50.00 46.33 Above torque limit 0.0 … 1600.0 300.0 46.41 kWh pulse scaling 0.001...1000.000 1.000 46.43 Power decimals 0...3 46.44 Current decimals 0...3 47 Data storage 47.01 Data storage 1 real32 -2147483.000…2147483.000...
Page 108 108 Parameter listing Index Name Range/List Unit Default 49.19 Basic panel home view 1 0, 1, 3...8, 10, 11, 14, 16, Auto[0] 20, 21, 26...28, 30...32, Auto[0] DC voltage[7] Temp sensor 1 ex- Abs output citation[20] power[31] Motor speed Output power[8] Temp sensor 2 ex- Abs motor shaft used[1]...
Page 109 Parameter listing 109 Index Name Range/List Unit Default 50.04 FBA A ref1 type 0...5 Speed or fre- quency[0] Speed or fre- General[2] Speed[4] Frequency[5] quency[0] Transparent[1] Torque[3] 50.05 FBA A ref2 type See parameter 50.04 Speed or fre- FBA A ref1 type quency[0] 50.06 FBA A SW sel...
Page 110 110 Parameter listing Index Name Range/List Unit Default None[0] DeviceNet[37] PROFInet IO[132] RS-485 comm[485] PROFIBUS-DP[1] ControlNet[101] EtherCAT[135] BACnet[47808] CANopen[32] Ethernet[128] ETH Pwrlink[136] 51.02 FBA A Par2 0…65535 … … … … 51.26 FBA A Par26 0…65535 51.27 FBA A par refresh Done[0], Configure[1] Done[0] 51.28...
Page 111 Parameter listing 111 Index Name Range/List Unit Default None[0] Ref1 16bit[2] CW 32bit[11] Ref2 32bit[13] Other... CW 16bit[1] Ref2 16bit[3] Ref1 32bit[12] CW2 16bit[21] … … … … 53.12 FBA A data out12 See parameter 53.01 None FBA A data out1 58 Embedded fieldbus 58.01 Protocol...
Page 112 Communication loss time 0.0…6000.0 58.17 Transmit delay 0…65535 58.18 EFB control word 0000h…FFFFh 58.19 EFB status word 0000h…FFFFh 58.25 Control profile ABB Drives[0], DCU ABB Drives[0] Profile[5] 58.26 EFB ref1 type 0…5 Speed or fre- quency[0] Speed or Transpar- General[2] Torque[3] Speed[4]...
Page 113 Parameter listing 113 Index Name Range/List Unit Default 58.101 Data I/O 1 0...6, 11...16, 21, 24, 31, CW 16bit[1] 32, 33, 40, 41, Other... None[0] SW 16bit[4] Ref1 32bit[12] Act2 32bit[16] AO1 data stor- age[32] CW 16bit[1] Act1 16bit[5] Ref2 32bit[13] CW2 16bit[21] AO2 data stor- age[34]...
Page 114 114 Parameter listing Index Name Range/List Unit Default Not used[0] DI2[3] DI5[6] -DI2[9] -DI5[12] Used[1] DI3[4] DI6[7] -DI3[10] -DI6[13] DI1[2] DI4[5] -DI1[8] -DI4[11] Other... 70.04 Override reference source 0...6 Override freq[3] Constant AI2[2] Motor potentiomet- Process PID set speed/freq[0] er[4] 1[6] AI1[1] Override...
Page 115 Parameter listing 115 Index Name Range/List Unit Default Name Name Name PID active 3...6 Reserved Reserved Reserved Output limit 10...11 Deadband high active Output Output limit Internal set- frozen point active 13...15 Reserved 71.07 PID operation mode See parameter 40.07 Off[0] Process PID operation mode.
Page 116 116 Parameter listing Index Name Range/List Unit Default 71.33 Integration time 0.0...999.0 60.0 71.34 Derivation time 0.000...10.000 0.000 71.35 Derivation filter time 0.0...10.0 71.36 Output min -200000.00... -200000.00 200000.00 71.37 Output max -200000.00... 200000.00 200000.00 71.38 Output freeze enable See parameter 40.38 Not selected[0] Set 1 output freeze.
Page 117 Parameter listing 117 Index Name Range/List Unit Default Name Name Name PFC 1 run- PFC 3 run- 4...15 Reserved ning ning PFC 2 run- PFC 4 run- ning ning 76.02 PFC system status 0...9, 100...103, PFC disabled[0] 200...202, 300...302, 400, 500, 600, 700, 800, 801, PFC dis- PFC inactive...
Page 118 118 Parameter listing Index Name Range/List Unit Default 76.12 Pump/fan status 2 See parameter 76.11 0b0000 Pump/fan status 1 76.13 Pump/fan status 3 See parameter 76.11 0b0000 Pump/fan status 1 76.14 Pump/fan status 4 See parameter 76.11 0b0000 Pump/fan status 1 76.21 PFC configuration Off[0], PFC[2], SPFC[3]...
Page 119 Parameter listing 119 Index Name Range/List Unit Default 76.71 PFC autochange interval 0.00…42949672.95 1.00 76.72 Maximum wear imbalance 0.00…1000000.00 10.00 76.73 Autochange level 0.0…300.0 100.0 76.74 Autochange auxiliary PFC All motors[0], Aux mo- Aux motors tors only[1] only[1] 76.81 PFC interlock 1 0...10 Available.
Page 120 Control board supply Internal 24V[0], Extern- Internal 24V[0] al 24V[1] 95.15 Special HW settings 0b0000…0b1111 0b0000 Name Name Name Reserved ABB Sine fil- 2...15 Reserved 95.20 HW options word 1 0b0000…0b1111 0b0000 Name Name Name Supply fre- du/dt filter Reserved...
Page 121 SPFC[18] Jigar[30] ABB standard[1] Panel PID[15] Pharma Applica- tion[19] 3-wire[11] PFC[16] Plastic Extru- sion[20] Motor potentiomet- ABB standard (vec- Torque control[28] er [13] tor)[17] 96.05 Macro active See parameter 96.04 ABB standard[1] Macro select 96.06 Parameter restore 0, 2, 8, 32, 62, 512, 1024,...
Page 122 122 Parameter listing Index Name Range/List Unit Default Done[0] Reset all fieldbus set- Reset end user texts[1024] tings[32] Reset motor data[2] Clear all[62] All to factory de- faults[34560] Restore defaults[8] Reset home view[512] 96.07 Parameter save manually Done[0], Save[1] Done[0] 96.08 Control board boot No action[0], Reboot[1]...
Page 123 96.100 Change user pass code 10000000…99999999 96.101 Confirm user pass code 10000000…99999999 96.102 User lock functionality 0000h…FFFFh 0000h Disable ABB access Reserved[3...5] Reserved[8...10] Disable OEM ac- levels[0] cess level 3[13] Freeze parameter Protect AP[6] Disable OEM ac- Reserved[14...15] lock state[1]...
Page 124 124 Parameter listing Index Name Range/List Unit Default 97.02 Minimum switching fre- 1.5 kHz[1.5], 2 kHz[2], 4 1.5 kHz[1] quency kHz[4], 8 kHz[8], 12 kz[12] Note: 1.5 kHz option is available only in R0...R2 frames. 97.03 Slip gain 0…200 97.04 Voltage reserve -4…50 97.05...
Page 125 Parameter listing 125 Index Name Range/List Unit Default 99.03 Motor type Asynchronous motor[0] Asynchronous motor[0] 99.04 Motor control mode Vector[0], Scalar[1] Scalar[1] 99.06 Motor nominal current 0.0 … 32767.0 99.07 Motor nominal voltage 0.0 … 32767.0 400.0 99.08 Motor nominal frequency 0.00 …...
Page 126 126 Parameter listing...
Page 127: Technical Data
￭ IEC ratings Drive Nom- Max. Output ratings Frame Type inal cur- size Nominal use Light overload Heavy-duty use ACS560 rent I 1N I max I Ld P Ld I Hd P Hd (Con- (Con- tinu- tinu- ous) ous) 3 phases U N = 400 V (380…415 V) 02A6-4 0.75...
Page 128 128 Technical data Drive Nom- Max. Output ratings Frame Type inal cur- size Nominal use Light overload Heavy-duty use ACS560 rent I 1N I max I Ld P Ld I Hd P Hd (Con- (Con- tinu- tinu- ous) ous) 246A-4...
Page 129 Technical data 129 Drive type Input cur- uR and aR Minimum ACS560 rent I 2 t short cir- Rated Rated Bussmann cuit cur- current voltage designation 60269 rent type size A 2 s 246A-4 2050 246.0 145000 170M5809 293A-4 2200 293.0...
Page 130 130 Technical data ￭ gR fuses Drive type Input cur- gG (IEC 60269) Minimum ACS560- rent I 2 t short cir- Rated cur- Rated ABBdesig- IEC 60269 cuit cur- rent I N voltage nation size rent type A 2 s 3-phase UN = 380…480 V...
Page 131: Typical Power Cable Sizes
Technical data 131 Typical power cable sizes Drive type Framesize ACS560 Cu cable type Cu cable type AI cable AI cable type type mm 2 mm 2 AWG/kcmil AWG/kcmil 3-phase U N = 400 V (380…480 V) 02A6-4 3 × 1.5 + 1.5 03A3-4 3 ×...
Page 132: Dimensions, Weights And Free Space Requirements
132 Technical data Dimensions, weights and free space requirements Frame Dimensions and weight IP20 Weight 14.9 28.3 42.4 Standard frames...
Page 133 Technical data 133 Symbols IP20 Height of front side Height of back side (without cable connecting box) Width Depth See the detailed dimension drawings in the drive hardware manual...
Page 134: Applicable Standards
134 Technical data Energy efficiency data (ecodesign) Energy efficiency data according to IEC-61800-9-2 is available from the ecodesign tool (https://ecodesign.drivesmotors.abb.com). Applicable standards The drive complies with the following standards. The compliance with the European Low Voltage Directive is verified according to standard EN 61800-5-1.
Page 135 Technical data 135 ￭ Compliance with the European Low Voltage Directive...
Page 136: Compliance With The European Emc Directive
136 Technical data The compliance with the European Low Voltage Directive has been verified according to standard EN 61800-5-1:2007. The declaration of conformity (3AXD10000549832) is available on the Internet. See section Document library on the Internet on the inside of the back cover. ￭...
Page 137 ￭ Compliance with the European Machinery Directive 2006/42/EC 2nd Edition – June 2010 EU Declaration of Conformity Machinery Directive 2006/42/EC Manufacturer: ABB India Limited Address: Plot No 5 &6 , 2 Phase , Peenya Industrial Area ,Bangalore,560058, India Phone: +91 80 22949359...
Page 138 AR Madhusudhan Laxmikantha shenoy Vice President, MODP Manager , Prodcut Engineering ABB India Limited ABB India Limited 3AXD10000549832 Rev. 3 IMS template code: 3AFE011906, Rev. C The drive is a machinery component that can be integrated into a wide range of machinery categories as specified in European Commission’s Guide to application...
Page 139: Warning Messages
Diagnostics 139 Diagnostics Warning messages Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) 64FF Fault reset A fault has been reset. Event. Informative only. A2B1 Overcurrent Output current exceeded Check motor load, acceleration internal fault limit.
Page 140 140 Diagnostics Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) A2B4 Short circuit Short-circuit in motor Check motor and motor cable for cable(s) or motor. cabling errors. Check motor and motor cable (in- Short circuit in the upper cluding phasing and delta/star transistor of the U-phase.
Page 141 Diagnostics 141 Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) A490 Incorrect temper- Sensor type mismatch Check the temperature setting ature sensor parameters. setup A491 External temper- Measured temperature 1 Check the parameter 35.02 Meas- ature 1 exceeded warning limit.
Page 142 Safe torque off function Check safety circuit connections is active. and parameter 95.04 Control board supply. A5EA Measurement Fault in drive internal Contact your local ABB representat- circuit temperat- temperature measure- ive. ment. A5EB PU board power- Power unit power supply...
Page 143 (aux code visible only on assistant con- trol panel and drive composer) A5EF PU state feed- State feedback from out- Contact your local ABB representat- back put phases not matching ive. with control signals. A5F0 Charging feed- Charging feedback signal...
Page 144 144 Diagnostics Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) A6A6 Voltage category Voltage category is not Set voltage category in parameter unselected defined. 95.01 Supply voltage. A6A7 System time not System time is not set.
Page 145 Diagnostics 145 Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) A7A5 Mechanical Open conditions of mech- Check mechanical brake settings in brake opening anical brake cannot be parameter group 44 Mechanical not allowed fulfilled.
Page 146 • All cables between drive and motor are connected and se- cured. If no issue was detected and drive output was actually connected to motor, contact ABB. A791 Brake resistor Brake resistor fault. Check brake resistor. A792...
Page 147 Diagnostics 147 Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) A7A2 Mechanical Status of mechanical Check mechanical brake connec- brake opening brake acknowledgment is tion. failed not as expected during Check mechanical brake settings in brake open.
Page 148 148 Diagnostics Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) A8A2 RO toggle warn- The relay output is chan- Replace the signal connected to the ging states faster than relay output source with a less fre- recommended.
Page 149 Diagnostics 149 Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) 0002 Overload occurred Check the load. between speed point 37.12 ULC speed table point 2 and 37.13 ULC speed table point 3.
Page 150 150 Diagnostics Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) A8C0 ULC invalid User load curve: X-axis See parameter 37.11 ULC speed speed table points (speed) are not table point 1.
Page 151 Diagnostics 151 Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) 0001 The drive was started but Make sure the prerequisites of the was not ready to follow autotune run are fulfilled. the autotune command.
Page 152 152 Diagnostics Code Warning/Aux Cause What to do (hex) code (aux code visible only on assistant con- trol panel and drive composer) AFEC External power 95.04 Control board sup- Check the external 24 V DC power signal missing ply is set to External 24V supply to the control unit, or but no voltage is connec- change the setting of parameter...
Page 153: Fault Messages
Drive software is not able Reset the fault or cycle the power to read the drive rating ID. to the drive. If the fault persists, contact your local ABB representative. 2281 Calibration Measured offset of output Try performing the current calibra- phase current measure- tion again.
Page 154 154 Diagnostics Code Fault / Aux. Cause What to do (hex) code aux code visible only on assistant con- trol panel and drive com- poser)) 2310 Overcurrent Output current has ex- Check the auxiliary code (format ceeded internal fault limit. XXXYYYZZ): In addition to an actual “ZZ”...
Page 155 BU earth leakage Total earth leakage of in- Check there are no power factor verter modules is excess- correction capacitors or surge ab- ive. sorbers in motor cable. Measure insulation resistances of motor cables and motor. Contact your local ABB representat- ive.
Page 156 156 Diagnostics Code Fault / Aux. Cause What to do (hex) code aux code visible only on assistant con- trol panel and drive com- poser)) 3130 Input phase loss Intermediate circuit DC Check input power line fuses and voltage is oscillating due there is no input power supply im- to missing input power balance.
Page 157 Diagnostics 157 Code Fault / Aux. Cause What to do (hex) code aux code visible only on assistant con- trol panel and drive com- poser)) 3381 Output phase Motor circuit fault due to Connect motor cable. loss missing motor connection If the drive is in scalar mode and (any of the three phases nominal current of the motor is less...
Page 158 STO STO event/fault/warning terminal. is not generated. 5090 STO hardware STO hardware diagnostics Contact ABB for hardware replace- failure detected an hardware ment. failure. 5091 Safe torque off Safe torque off function Check safety circuit connections is active.
Page 159 5095 Redundant Duplicated measurements Contact ABB. measurement are beyond limits. 5096 Overtemperat- Excessive hardware tem- Contact your local ABB representat- ure hw perature. ive. 5098 I/O communica- Communication failure to Try resetting the fault or cycle the tion loss standard I/O.
Page 160 If the problem persists, contact ABB. 6487 Stack overflow Internal fault. Reboot the control unit. If the problem persists, contact ABB. 64A3 Application load- Application file incompat- Check the auxiliary code. See ac- ible or corrupted. tions for each code below.
Page 161 Reboot the control unit using para- Note: This fault cannot be meter 96.08 Control board boot or reset. by cycling power. If the problem persists, contact ABB. 6581 Parameter sys- Parameter load or save Try forcing a save using parameter failed.
Page 162 6682 EFB configura- Embedded fieldbus (EFB) Reload the firmware or replace the tion file configuration file could unit. Contact ABB. not be read. 6683 EFB invalid para- Embedded fieldbus (EFB) Check parameter group 58 Embed- meterization parameter settings incon- ded fieldbus.
Page 163 Check that the acknowledgment signal (if used) matches the actual status of the brake. 7100 Excitation cur- Excitation current feed- Contact your local ABB representat- rent back low or missing ive. 7121 Motor stall Motor is operating in stall Check motor load, drive ratings and region.
Page 164 164 Diagnostics Code Fault / Aux. Cause What to do (hex) code aux code visible only on assistant con- trol panel and drive com- poser)) 7122 Motor overload Motor current is too high. Check for overloaded motor Adjust the parameters used for the motor overload function.
Page 165 Supply voltage. incorrect supply voltage selection in parameter 95.01 Supply voltage. Other Contact your local ABB representat- ive, quoting the auxiliary code. 7510 FBA A communic- Cyclical communication Check the status of fieldbus com- ation (Program- between drive and field- munication.
Page 166 166 Diagnostics Code Fault / Aux. Cause What to do (hex) code aux code visible only on assistant con- trol panel and drive com- poser)) Underload occurred Check the load. between speed point 37.14 ULC speed table point 4 and 37.15 ULC speed table point 5.
Page 167 Diagnostics 167 Code Fault / Aux. Cause What to do (hex) code aux code visible only on assistant con- trol panel and drive com- poser)) 1 - AI1LessMIN 3 - AI2LessMIN 2 - AI1GreaterMAX 4 - AI2GreaterMAX 80B0 Signal supervi- Fault generated by the Check the source of the fault sion 1...
Page 168 168 Diagnostics Code Fault / Aux. Cause What to do (hex) code aux code visible only on assistant con- trol panel and drive com- poser)) FA81 Safe torque off 1 Safe torque off function Check safety circuit connections is active, ie. STO circuit 1 and parameter 95.04 Control board is broken.
Page 169 Diagnostics 169 Code Fault / Aux. Cause What to do (hex) code aux code visible only on assistant con- trol panel and drive com- poser)) 1 - Maximum current limit too low B - (Asynchronous motors only) Speed dropped to zero during ID run. 2 - Maximum speed limit or calculated C - (Permanent magnet motors only).
Page 171 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड This guide instructs how to install and start-up the ACS560 drive of all frame sizes (R0...R8). For complete information, see the drive ACS560 standard control program firmware manual (3AXD50000044997[English]) and ACS560 drives (0.75 to 160...
Page 172 172 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड • 50 (+122 R0...R2 • 40 °C (+104 °F) for R3...R8 frames ￭ ड् र ाइव और इनपु ट पावर के ब ल की रक् ष ा करे ं , 0.5...
Page 173 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 173 • R0...R2 • R0...R8 ￭ ड् र ाइव इं स ् ट ाल करने के लिए आवश् य क उपकरण • •...
Page 174 174 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड ￭ पे ं च के साथ ड् र ाइव इं स ् ट ाल करना (फ़् र े म R0...R8) All drives of frames R0...R8 can be installed on a wall with screws. See the required screw sizes in below mounting dimensions table.
Page 175 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 175 R5...R8: (6a), (6b) (6c) R5...R8: R5...R8:...
Page 176 Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C [77 °F]). For the insulation resistance of other motors, refer to the manufacturer’s instructions.
Page 177 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 177 ￭ कने क ् श न आरे ख PE (2a) PE (2b) 360° grounding is recommended if shielded cable is used. Ground the other end of the input cable shield or PE conductor at the distribution board.
Page 178 178 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड ￭ कने क ् श न प् र क् र िया: फ् र े म R0…R2 If the drive is connected on an IT (ungrounded) system, make sure that the EMC filter and Varistor (VAR) is disconnected.
Page 179 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 179 • Ground the shield 360° by tightening the clamp of the power cable grounding shelf onto the stripped part of the cable (3a). •...
Page 180 180 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड [ Translation missing] The bare shield will be grounded 360°. Mark the pigtail made from the shield as a PE conductor with yellow-and-green color •...
Page 181 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 181 >8. (6b) UDC+/R+ R- (6c) R0…R1 N·m lbf·ft N·m lbf·ft UDC+/R+, R- 0.5…0.6 1.2…1.5 0.9…1.1 10. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable shield 360°...
Page 182 182 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड ￭ कने क ् श न प् र क् र िया, फ् र े म R3 ... R4 If the drive is connected on an IT (ungrounded) system, make sure you have disconnected the EMC filter and Varistor (VAR).
Page 183 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 183 If the power cable is temporarily removed from the grounding shelf, connect the motor and input power cables except the 360° grounding, and then reinstall the grounding shelf.
Page 184 184 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड • Ground the shield 360° by tightening the clamp of the power cable grounding shelf onto the stripped part of the cable (6a). •...
Page 185 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 185 lbf.ft R+, R- 2.5...4.5 1.8...3.3 Electrical installat Finalization 11. Install the grounding shelf for the control cables (included with the mountin screws in a plastic bag in the delivery) onto the grounding shelf for the pow 11.
Page 186 186 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड ￭ कने क ् श न प् र क् र िया, फ् र े म R5…R8 86 Electrical installation 86 Electrical installation If the drive will be connected on an IT (ungrounded) system, make sure you have disconnected the EMC filter and Varistor (VAR).
Page 187 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 187 7. Prepare the ends of the input power cable and motor cable as illustrated in the figure. If you use aluminum cables, put grease on the peeled aluminum cable before connecting it to the drive.
Page 188 188 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड M5×25/35 L1, L2, L3, T1/U, T2/V, T3/W N·m lbf·ft N·m lbf·ft N·m lbf·ft 22.1 29.5 29.5 T1/U, T2/V T3/W • • •...
Page 189 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 189 Cross-threading can damage the drive and cause danger. • 30 N·m (22 lbf·ft) • R8 40 N·m (30 lbf·ft) R8 70 N·m (52 lbf·ft) 11.
Page 190 190 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 15. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable shield 360° at the lead-through of the motor terminal box.
Page 191 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 191 I/O (ABB ￭ कने क ् श न आरे ख...
Page 192 192 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड Parameter listing ( 53). • ( R0…R8): 0.14…1.5 mm • tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) [0(4)…20 mA, R < 500 ohm] [ 0(2)…10 V, R >...
Page 193 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 193 ACS560-01 • CMOD-02 power extension module (for R3...R5 frames) • BAPO-01 power extension module (for R0...R2 frames) • BIO-01 I/O (R0...R2 frames •...
Page 194 BIO-01 इं स ् ट ॉल करे ं The BIO-01 module is automatically identified by the drive firmware. To configure the By default, RIIO-01 module is provided in ACS560 standard R0...R2 drives. You can inputs refer to the ACS480 firmware manual...
Page 195 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 195 132 Electrical installation Installing option modules Note: In US deliveries, options are already installed at the factory. 3. Align the BIO-01 module with the option module slot in the front of the drive. 4.
Page 196 196 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड BIO-01 IT ( ￭ EMC फ़ ि ल् ट र EMC IT ( 196). IT ( [30 ohms , EMC ￭ ग्...
Page 197 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 197 TN 2 Ground- to- TN (TN-S IT ( [>30 ohms]) 3 (EMC) phase varistor (VAR) Drive Drive Drive...
Page 198 198 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड ￭ कवरों को पु न र् स ् थ ापित करना, फ् र े म आकार R0…R2 ￭ कवरों को पु न र् स ् थ ापित करना, फ् र े म आकार R3, R4 (1a.1b).
Page 199 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 199 ￭ साइड प् ल े ट ् स और कवरों को पु न र् स ् थ ापित करना, फ् र े म आकार R5…R8 (1a) (1b) (2a)
Page 200 200 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड R6...R8 (1a) (1b) (2a) (3a) (3b) ACS-BP-S (3AXD50000032527 [ ￭ शु र ू करने से पहले 173).
Page 201 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 201 ￭ नियं त ् र ण पै न ल का प् र योग See parameter 49.19 RJ-45 - OK - LEDs - •...
Page 202 202 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड ￭ डिस् प ् ल े • • 49.19...
Page 203 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 203 ￭ मु ख ् य मे न ू Motor data Motor control Connection macro Energy Efficiency Backup data Parameter settings Complete parameter list...
Page 204 204 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 98 . 8) - U V W, U W V 9) Cos Φ...
Page 205 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 205 Start mode – Automatic, constant time, Fast Stop mode – Coast, Ramp Acceleration time - Time for speed to change from zero to the speed defined by parameter.
Page 206 206 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड Coast - default stop mode. Stops by switching off the output semiconductors of the drive. Ramp - Stops along the active deceleration ramp.
Page 207 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 207 96.04 Macro - Displays the selected macro name. For example, ABB standard (2-wire). I/O Connections - Displays the selected macro-specific I/O connections. See menu description below.
Page 208 208 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 1) ABB (2- 2) 3- - 3) ABB ( 4) - 5) PID - 6) PFC - 7) PID 8) SPFC - PFC...
Page 209 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 209 DI - Digital Inputs DI1...DI6 AI - Analog Inputs AI1...AI2 RO - Relay Outputs RO1...RO3 AO1 - Analog Outputs AO1...AO2 AI1 and AI2 values AO1 and AO2 values...
Page 210 210 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड Diagnostics ( 139). Active Fault - Displays active faults. Fault History - Lists the fault history. Active Warnings - Displays active warnings. I/O status - I/O settings.
Page 211 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 211 Backup from the drive to the control panel. Restore the back up from the panel to the drive. Parameter listing ( 53).
Page 212 212 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड ￭ विकल् प मे न ू Reference value: Speed (rpm) or frequency (Hz) Rotation direction: Forward or reverse Faults: Active fault code Warnings: Active warning code...
Page 213 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 213 +ve -ve OK ( , (3) (4)
Page 214 214 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड For faults with aux codes, press right arrow to view the aux code.
Page 215 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 215 07.35 BIO-01 FPBA 07.35 • 07.35 5 (FPBA-01) 8 (BIO-01) • BIO-01...
Page 216 216 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड...
Page 217 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड 217...
Page 218 218 HI -त् व रित इं स ् ट ाले श न और स् ट ार् ट -अप गाइड...
Page 219 पै र ामीटर सू च ी 219 पै र ामीटर सू च ी 01.01 -30000.00…30000.00 01.02 -30000.00…30000.00 01.03 -1000.00…1000.00 01.06 -500.00…500.00 01.07 0.00…30000.00 01.08 0.0…1000.0 01.09 0.0…1000.0 01.10 -1600.0…1600.0 01.11 0.00…2000.00 01.13 0…2000 01.14 -32768.00…32767.00 01.15 -300.00…300.00 01.17 -32768.00…32767.00 kW or hp 01.18 0…65535 01.19...
Page 220 220 पै र ामीटर सू च ी 01.52 0.00…100000.00 01.53 0.00…100000.00 01.54 -200000000.0…200000000.0 01.55 GWh ( 0…65535 01.56 MWh ( 0…1000 01.57 kWh ( 0…1000 01.58 -200000000.0…200000000.0 01.61 0.00 … 30000.00 01.62 0.00 … 1000.00 01.63 0.00 … 500.00 01.64 0.00 …...
Page 221 पै र ामीटर सू च ी 221 04.12 0x0000...0xffff 0x0000 04.13 0x0000...0xffff 0x0000 04.16 0x0000...0xffff 0x0000 04.17 0x0000...0xffff 0x0000 04.18 0x0000...0xffff 0x0000 04.40 Event word 1 0x0000...0xffff 0b0000 2..14 04.41 Event word 1 bit 0 code 0x0000...0xffff 0x2310h 04.43 Event word 1 bit 1 code 0x0000...0xffff 0x3210h 04.45,...
Page 222 BIO- 01. For information on the availability on new BIO-01 module, contact ABB sales team. 0 = OFF = DO1 on port S1, 1 = ON = AO1 on port S1 0 = OFF = DI3 on port S2 1 = ON = DO1 on port S2 2...5...
Page 223 पै र ामीटर सू च ी 223 06.01 0x0000...0xffff 0x0000 Off1 Off2 Off3 06.05 AI supervision force 0b0000...0b1111 0b0111 06.11 0x0000...0xffff 0x0000 Off2 Off3 06.16 0b0000...0b1111 0b0000 Ext1 Ext2 06.17 0b0000...0b111 0b0000...
Page 224 224 पै र ामीटर सू च ी 11…12 7...8 14...15 06.18 0b0000...0xffff 0b0000 Off2 Off3 Off1 06.19 0b0000...0b1111 0b0000 2...6 8...15 06.20 0b0000...0b1111 0b0000 7...15 06.21 0b0000...0b1111 0b0000 3…15...
Page 225 पै र ामीटर सू च ी 225 06.29 MSW 10 [0]. Other... [2], [1], 06.30 MSW 11 [0], [1], [2], Other... 06.31 MSW 12 [0], [1], Ext run enable [2], Other... 06.32 MSW 13 [0], Other... [1], 06.33 MSW 14 [0], Other...
Page 226 226 पै र ामीटर सू च ी 6…15 10.02 10.01 DI 0b0000 10.03 10.01 DI 0b0000 10.04 10.01 DI 0b0000 10.05 DI1 ON 0.00...3000.00 0.00 10.06 DI1 OFF 0.00...3000.00 0.00 10.07 DI2 ON 0.00...3000.00 0.00 10.08 DI2 OFF 0.00...3000.00 0.00 10.09 DI3 ON 0.00...3000.00...
Page 227 पै र ामीटर सू च ी 227 10.24 0...2, 4...24, 27...35, 45...48 [12] Ext2 [23] RO/DIO 1[41] [13] [24] RO/DIO 2[42] [14] 1[27] PFC1[45] [15] (-1) 2[28] PFC2[46] 3[29] [16] PFC3[47] [17] [30...32] PFC4[48] [18] 1[33] Event word 1 [53] [19] 2[34] [61]...
Page 228 228 पै र ामीटर सू च ी 11.39 -32768.000 … 32767.000 11.42 0…16000 11.43 Freq in 1 Max 0…16000 16000 11.44 -32768.000 … 32767.000 0.000 11.45 -32768.000 … 32767.000 50.000 12 AI 12.02 0b000...0b1111 0b0000 2...15 12.03 0...4 12.04 0b000...0b1111 0b0000 AI1 <...
Page 229 पै र ामीटर सू च ी 229 12.25 V[2], mA[10] 12.26 0.000 … 30.000 0.100 12.27 0.000…22.000 4.000 12.28 0.000…22.000 20.000 12.29 AI2 AI2 -32768.000 … 32767.000 0.000 12.30 AI2 AI2 -32768.000 … 32767.000 50.000 12.101 0.00...100.00 0.00 12.102 0.00...100.00 0.00 12.110 AI dead band...
Page 230 230 पै र ामीटर सू च ी 13.22 13.12 AO1 13.23 0.000 … 22.000 0.000 13.26 0.000 … 30.000 0.100 13.27 -32768.0 … 32767.0 13.28 -32768.0 … 32767.0 13.29 AO2 AO2 0.000 … 22.000 4.000 13.30 AO2 out at AO2 src max 0.000 …...
Page 231 पै र ामीटर सू च ी 231 6...15 15.07 RO4 source [13] 1[27] PFC1[45] [14] 2[28] PFC2[46] Fault (-1)[15] 3[29] PFC3[47] Reserved[3] [16] [30...32] PFC4[48] [17] 1[33] PFC5[49] [18] 2[34] PFC6[50] Magnetized[]6 [19] 3[35] Reserved[51...52 Running[7] [20] Reserved[36...38] Event word 1[53] [21] [39] [61]...
Page 232 232 पै र ामीटर सू च ी 15.17 RO7 ON delay 0.0 … 3000.0 15.18 RO7 OFF delay 0.0 … 3000.0 19.01 1, 2, 10, 20 (Hz)[10] [7...9] (Hz)[10] magn [20] 19.11 Ext1/Ext2 0...8, 19...21, 25...27, EXT1[0] 32...34 EXT1[0] DI2[4] DI6[8] 1[25] FBA A...
Page 233 पै र ामीटर सू च ी 233 20.04 Ext1 in2 20.03 Ext1 in1 DI2[3] 20.05 Ext1 in3 20.03 Ext1 in1 20.06 Ext2 0...6, 11, 12, 14 In1P [14] In1P [11] In1 In2 In1P A[12] 20.07 Ext2 [0], 20.08 1 Ext2 20.03 Ext1 in1 20.09 Ext2 in2...
Page 234 234 पै र ामीटर सू च ी 21.01 [0], [1], Automatic[2] 21.02 0…10000 21.03 Coast[0], Ramp[1], Torque limit[2] 21.04 Ramp stop (Off1)[0], 1)[1] Coast stop (Off2)[1] Eme ramp stop (Off3)[2] 21.05 0, 1, 3...8 )[1] DI1[3] )[0] DI3[5] DI5[7] )[1] DI2[4] DI4[6] DI6[8]...
Page 235 पै र ामीटर सू च ी 235 21.21 0.00…1000.00 5.00 21.22 0.00…60.00 0.00 21.26 15.0…300.0 100.0 21.27 Torque boost time 0.0...60.0 20.0 21.30 0...3 21.31 0.00…1000.00 0.00 21.32 0…100 21.34 [0], [1] 22.01 Speed reference unlimited -30000.00...30000.00 0.00 22.11 Ext1 0...2, 4, 5, 8, 9, 15...19 FB A 1[4]...
Page 236 236 पै र ामीटर सू च ी 22.22 sel1 0...7, 18...20, 24...26 DI3[4] DI2[3] DI5[6] 2[19] 2[25] DI3[4] DI6[7] 3[20] 3[26] DI1[2] DI4[5] [18] 1[24] 22.23 sel2 22.22 sel1 DI4[5] 22.24 sel3 22.22 sel1 22.26 -30000.00 … 30000.00 300.00 22.27 -30000.00 …...
Page 237 पै र ामीटर सू च ी 237 )[2] Enabled (resume/init to Actual[4] init) [1] ( init) [3] 22.72 -32768.00 … 32767.00 0.00 22.73 0...7, 18...20, 24...26 DI2[3] DI5[6] 2[19] 2[25] DI3[4] DI6[7] 3[20] 3[26] DI1[2] DI4[5] [18] 1[24] 22.74 22.73 22.76 -32768.00 …...
Page 238 238 पै र ामीटर सू च ी 23.21 0.000 …1800.000 60.000 23.23 0.000 …1800.000 3.000 23.28 [0], 23.29 2…30000 23.32 0.000...1800.000 0.000 23.33 0.000...1800.000 0.000 24 Speed reference conditioning 24.01 Used speed reference -30000.00…30000.00 0.00 24.02 Used speed feedback -30000.00…30000.00 0.00 24.03 Speed error filtered...
Page 239 पै र ामीटर सू च ी 239 26.01 -1600.0…1600.0 26.02 -1600.0…1600.0 26.08 -1000.0…0.0 -300.0% 26.09 0.0…1000.0 300.0% 26.11 FB A 1[4] 2[9] [17] FB A 2[5] [18] [15] PID[16] 1[8] )[19] 26.12 26.11 26.13 0...5 1[0] 1[0] 2)[2] 1, 2)[4] 2)[1] Mul (ref1 ×...
Page 240 240 पै र ामीटर सू च ी 26.72 -1600.0…1600.0 26.73 -1600.0…1600.0 26.74 -1600.0…1600.0 26.75 -1600.0…1600.0 26.76 Torque reference act6 -1600.0…1600.0 26.81 0.0...10000.0 26.82 0.0...10.0 28.01 -500.00 … 500.00 0.00 28.02 -500.00 … 500.00 0.00 28.11 Ext1 0...2, 4, 5, 8, 9, 15...19 AI scaled[1] FB A 1[4]...
Page 241 पै र ामीटर सू च ी 241 DI2[3] DI5[6] 2[19] 2[25] DI3[4] DI6[7] 3[20] 3[26] DI1[2] DI4[5] [18] 1[24] 28.23 sel2 28.22 sel1 DI4[4] 28.24 sel3 28.22 sel1 28.26 -500.00 … 500.00 5.00 28.27 -500.00 … 500.00 10.00 28.28 -500.00 … 500.00 15.00 28.29 -500.00 …...
Page 242 242 पै र ामीटर सू च ी 28.72 0.000 …1800.000 20.000 28.73 0.000 …1800.000 20.000 28.74 0.000 …1800.000 60.000 28.75 0.000 …1800.000 60.000 28.76 0...7 DI1[2] DI2[3] DI3[4] DI4[5] DI5[6] DI6[7] 28.82 0.000...1800.000 0.000 28.83 0.000...1800.000 0.000 28.92 -500.00 … 500.00 0.00 28.96 -500.00 …...
Page 243 पै र ामीटर सू च ी 243 30.12 -30000.00 … 30000.00 1500.00 30.13 -500.00 … 500.00 -50.00 30.14 -500.00 … 500.00 50.00 30.17 0.00 … 3.24 2.92 30.18 Toque limit set 1[0] 1[0] DI1[2] DI3[4] DI5[6] [8...10] 2[1] DI2[3] DI4[5] DI6[7] EFB[11] 30.19...
Page 244 244 पै र ामीटर सू च ी 30.38 0...2, 12 [12] [12] 31.01 0, 1, 3...8 )[1] )[1] DI1[3] )[0] DI2[4] DI3[5] DI4[6] DI5[7] DI6[8] 31.02 [0], 31.03 31.01 1 )[1] 31.04 [0], 31.05 31.01 1 )[1] 31.06 [0], 31.07 31.01 1 )[1] 31.08...
Page 245 पै र ामीटर सू च ी 245 31.13 0x0000…0xffff 0x0000 31.14 0…5 31.15 1.0 … 600.0 30.0 31.16 0.0 … 120.0 31.19 [0], 31.20 [0], [1], 31.21 Supply phase loss [0], 31.22 Supply phase loss / [4] [3]] / [5] 31.23 [0], 31.24...
Page 246 246 पै र ामीटर सू च ी (off2) (off1 off3) 2...4 7...15 32.01 0b0000…0b1111 0b0000 6...15 32.05 0...7 Low falling[8] High rising[9] 32.06 [0], [1], [2], 32.07 0, 1, 3, 4, 6...10, 23...27 [23] [26] AI1[9] [24] [27] AI2[10] [25] 32.08 0.000 …...
Page 247 पै र ामीटर सू च ी 247 32.18 0.000…30.000 0.000 32.19 -21474836.00 … 0.00 21474836.00 32.20 -21474836.00 … 0.00 21474836.00 32.21 0.00...100000.00 0.00 32.25 32.05 1 32.26 [0], [1], [2], 32.27 32.07 1 32.28 0.000 … 30.000 0.000 32.29 -21474830.00… 0.00 21474830.00 32.30...
Page 248 248 पै र ामीटर सू च ी 32.56 [0], [1], [2], 32.57 32.07 1 32.58 0.000 … 30.000 0.000 32.59 -21474836.00… 0.00 21474836.00 32.60 -21474836.00… 0.00 21474836.00 32.61 0.00...100000.00 0.00 34.01 0b0000…0b1111 0b0000 3...15 34.02 0b0000…0b1111 0b0000 12...15 Timer 34.04 0b0000…0b1111 0b0000 4...9...
Page 249 पै र ामीटर सू च ी 249 14...15 34.12 00:00:00…23:59:59 00:00:00 34.13 00 00:00…07 00:00 00:00:00 34.14 34.11 1 0b0111 34.15 00:00:00…23:59:59 00:00:00 34.16 00 00:00…07 00:00 00:00:00 34.17 34.11 1 0b0111 34.18 00:00:00…23:59:59 00:00:00 34.19 00 00:00…07 00:00 00:00:00 34.20 34.11 1 0b0111...
Page 250 250 पै र ामीटर सू च ी 34.37 00 00:00…07 00:00 00:00:00 34.38 34.11 1 0b0111 34.39 00:00:00…23:59:59 00:00:00 34.40 00 00:00…07 00:00 00:00:00 34.41 34.11 1 0b0111 34.42 00:00:00…23:59:59 00:00:00 34.43 00 00:00…07 00:00 00:00:00 34.44 34.11 1 0b0111 34.45 00:00:00…23:59:59 00:00:00...
Page 251 पै र ामीटर सू च ी 251 34.81 34.82 34.83 34.84 34.85 34.86 34.87 34.88 34.89 34.90 34.100 0b0000…0b1111 0b0000 12...15 Timer 34.101 34.100 1 0b0000 34.102 34.100 1 0b0000 34.110 0b0000…0b1111 0b0000 04…15 34.111 0...7 On[1] DI1[2] DI2[3] DI3[4] DI4[5] DI5[6] DI6[7]...
Page 252 252 पै र ामीटर सू च ी 35.05 0.0...300.0% 35.11 [11] PTC analog I/O [20] KTY83 analog I/O[12] Therm(0)[21] KTY84 analog I/O[2] 1 × Pt1000 analog I/O[13] Therm(1)[22] 1 × Pt100 analog I/O[5] 2 × Pt1000 analog I/O[14] 2 × Pt100 analog I/O[6] 3 ×...
Page 253 पै र ामीटर सू च ी 253 [11] [16] [13] [14][14] [10] [15] 36.02 0.00 … 120.00 2.00 36.09 PVL[2] [0], 36.10 -32768.00 … 32767.00 0.00 36.11 1/1/1980...6/5/2159 1/1/1980 36.12 00:00:00...23:59:59 00:00:00 36.13 -32768.00 … 32767.00 0.00 36.14 PVL DC 0.00 …...
Page 254 254 पै र ामीटर सू च ी 37.13 ULC 3 -30000.0… 30000.0 1290.0 37.14 ULC 4 -30000.0… 30000.0 1500.0 37.15 ULC 5 -30000.0… 30000.0 1800.0 37.21 ULC 1 -1600.0… 1600.0 10.0 37.22 ULC 2 -1600.0… 1600.0 15.0 37.23 ULC 3 -1600.0…...
Page 255 पै र ामीटर सू च ी 255 On[1] 40.08 0...3, 8...10 [10] Other. 40.09 40.08 1 1 40.10 0...11 In1[0] In1[0] In1*In2[3] (In1,In2)[6] sqrt(In1-In2)[9] In1+In2[1] In1/In2[4] (In1,In2)[7] sqrt(In1+In2)[10] In1-In2[2] (In1,In2)[5] sqrt(In1)[8] sqrt(In1)+sqrt(In2)[11] 40.11 0.000 … 30.000 0.000 40.14 -200000.00...200000.00 0.00 40.15 -200000.00...200000.00 0.00...
Page 256 256 पै र ामीटर सू च ी 40.21 -200000.00 … PID 1 0.00 200000.00 40.22 -200000.00 … PID 1 0.00 200000.00 40.23 -200000.00 … PID 1 0.00 200000.00 40.24 -200000.00 … PID 1 0.00 200000.00 40.26 -200000.00 … PID 1 0.00 200000.00 40.27...
Page 257 पै र ामीटर सू च ी 257 40.50 0...4 FB A FB A 1[3] 2[4] 40.51 Set 1 trim mode Off[0], Direct[1], Proportional[2], Combined[3] 40.52 Set 1 trim selection [2], [1], 40.53 Set 1 trimmed ref pointer 0...4 FB A FB A 1[3] 2[4]...
Page 258 258 पै र ामीटर सू च ी ft 3 /m[21] inH2O[7] I/min[14] gal/m[28] ft 3 /h[22] %[1] °C[8] I/h[15] in wg[29] m 3 /s[16] bar[2] °F[9] ppm[23] MPa[30] m 3 /m[17] kPa[3] mbar[10] inHg[24] ftWC[31] m 3 /h[11] km 3 /h[18] Pa[4] kCFM[25] dm 3 /h[12]...
Page 259 पै र ामीटर सू च ी 259 41.20 40.20 1 41.21 -200000.00 … PID 1 0.00 200000.00 41.22 -200000.00 … PID 1 0.00 200000.00 41.23 -200000.00 … PID 1 0.00 200000.00 41.24 -200000.00 … PID 1 0.00 200000.00 41.26 -200000.00 … PID 1 0.00 200000.00...
Page 260 260 पै र ामीटर सू च ी 41.49 40.49 1 41.50 40.50 1 41.51 40.51 1 41.52 Set 2 trim selection See parameter 40.52 Set 1 trim selection 41.53 Set 2 trimmed ref pointer See parameter 40.53 Set 1 trimmed ref pointer 41.54 Set 2 trim mix See parameter 40.54 Set...
Page 261 पै र ामीटर सू च ी 261 43.11 0…150 43.12 0…150 44.01 0b0000…0b1111 0b0000 44.06 0...7, 18...20, 24...26 DI2[3] DI5[6] 2[19] 2[25] DI3[4] DI6[7] 3[20] 3[26] DI1[2] DI4[5] [18] 1[24] 44.08 0.00 … 5.00 0.00 44.13 0.00 … 60.00 0.00 44.14 0.00 …...
Page 262 262 पै र ामीटर सू च ी 45.18 0.000 … 65.535 tn/ MWh 0.500 45.19 0.0 … 10000000.0 0.00 45.21 [0], [1] 45.24 -3000.00 … 3000.00 0.00 45.25 00:00:00...00:00:00 00:00:00 45.26 -3000.00 … 3000.00 0.00 45.27 -3000.00 … 3000.00 0.00 45.28 00:00:00...00:00:00 00:00:00...
Page 263 पै र ामीटर सू च ी 263 46.21 hysteresis 0.00 … 30000.00 50.00 46.22 0.00 … 1000.00 2.00 46.31 0.00 … 30000.00 1500.00 46.32 0.00 … 1000.00 50.00 46.33 0.0 … 1600.0 300.0 46.41 0.001...1000.000 1.000 46.43 0...3 46.44 0...3 47.01 1 real32 -2147483.000…2147483.000...
Page 264 264 पै र ामीटर सू च ी 49.06 [0], [1] 49.19 0, 1, 3...8, 10, 11, 14, 16, 20, 21, 26...28, 30...32, 37 [20] [31] [21] [32] [10] [26] [37] [11] %[27] [38] %[5] [14][14] [28] [16] [30] 49.20 49.19 49.21 49.19 49.219...
Page 265 पै र ामीटर सू च ी 265 50.10 FBA A act1 50.11 FBA A act2 50.12 FBA A [0], [1] 50.13 FBA A 0.0.0.0.0...FF.FF.FF.FF 0.0.0.0 50.14 FBA A 1 -2147483648 … 2147483647 50.15 FBA A 2 -2147483648 … 2147483647 50.16 FBA A 0.0.0.0.0...FF.FF.FF.FF 0.0.0.0...
Page 266 266 पै र ामीटर सू च ी 52 FBA A in 52.01 FBA A in1 0...6, 11...16, 24 Act1 16 [13] Act2 32 [16] CW 16 SW 16 CW 32 [11] SW 32 [14] SW2 6 [24] Act1 16 [12] Act1 32 [15] …...
Page 267 पै र ामीटर सू च ी 267 58.08 0…4294967295 58.09 0…4294967295 58.10 0…4294967295 58.11 UART 0…4294967295 58.12 0…4294967295 58.14 0…5 58.15 Cw / Ref1 / Ref2[2] [1], Cw / Ref1 / Ref2[2] 58.16 0.0…6000.0 58.17 0…65535 58.18 0000h…FFFFh 58.19 0000h…FFFFh 58.25 [0], 58.26...
Page 268 268 पै र ामीटर सू च ी 58.101 I/O 1 0...6, 11...16, 21, 24, 31, 32, CW 16 33, 40, 41, SW 16 [12] Act2 32 [16] [32] CW 16 Act1 16 [13] CW 16 [21] [34] Act1 16 SW 32 [14] SW2 6 [24]...
Page 269 पै र ामीटर सू च ी 269 70.05 0...13 DI2[3] DI5[6] -DI2[9] -DI5[12] DI3[4] DI6[7] -DI3[10] -DI6[13] DI1[2] DI4[5] -DI1[8] -DI4[11] 70.06 -500.0...500.0 70.07 Override speed -30000.0...30000.0 70.20 [0], 70.21 0...5 70.22 5.0...120.0 s 5.0 s 71 PID1 71.01 -200000.00…200000.00 0.00 71.02 -200000.00…200000.00...
Page 270 270 पै र ामीटर सू च ी 71.22 -200000.00…200000.00 0.00 71.23 -200000.00…200000.00 0.00 71.26 -200000.00... 200000.00 0.00 71.27 -200000.00... 200000.00 200000.00 71.31 40.31 1 )[0] 71.32 0.01...100.00 1.00 71.33 0.0...999.0 60.0 71.34 0.000...10.000 0.000 71.35 0.0...10.0 71.36 -200000.00... 200000.00 -200000.00 71.37 -200000.00...
Page 271 पै र ामीटर सू च ी 271 PFC 1 PFC 3 4...15 PFC 2 PFC 4 76.02 0...9, 100...103, 200...202, 300...302, 400, 500, 600, 700, 800, 801, PFC ( VSD + 2 Aux Aux2 [301] [800] [102] PFC ( )[1] VSD + 3 Aux Aux3 [302]...
Page 272 272 पै र ामीटर सू च ी 76.41 0…32767 76.42 0…32767 76.43 0…32767 76.55 0.00…12600.00 10.00 76.56 0.00…12600.00 10.00 76.57 0.00…1000.00 0.00 76.58 0.00…1000.00 0.00 76.59 0.20…600.00 0.50 76.60 0.00…1800.00 1.00 76.61 0.00…1800.00 1.00 76.70 0...13 DI2[3] DI5[6] 2[9] [12] DI3[4] DI6[7] 3[10]...
Page 273 पै र ामीटर सू च ी 273 PFC2 PFC2 PFC1 PFC4 77.11 0.00…42949672.95 0.00 77.12 0.00…42949672.95 0.00 77.13 0.00…42949672.95 0.00 77.14 0.00…42949672.95 0.00 90.03 -32768.00...32768.00 0.00 90.52 0...10000 90.61 -2147483648...2147483648 90.62 -2147483648...2147483648 90.99 Load speed unit 0, 7, 41...43, 45 No unit[0] m/s[41] ft/s[43]...
Page 274 Motor disconnect switch [0], [1] 95.200 [0], 96.01 [1033], ( [0], )[2052] 96.02 96.03 0b0000…0b1111 0b0000 Override lock OEM 1 OEM 2 OEM 3 5...9 96.04 PID[14] SPFC[18] Jigar[30] /PID[15] [19] 3-wire[11] PFC[16] [20] ABB ( [13] )[17] Torque control[28] 96.05 96.04...
Page 275 पै र ामीटर सू च ी 275 96.06 0, 2, 8, 32, 62, 512, 1024, 34560 [32] [1024] [62] [34560] [512] 96.07 Save[1] [0], 96.08 [0], 96.10 0...11 3 I/O [4] 1 I/O [4] 4 I/O [4] 3 [10] 2 I/O [4] [11] 96.11 0...5, 18...21...
Page 276 276 पै र ामीटर सू च ी 96.24 Full days since 1st Jan 1980 1…59999 12055 96.25 Time in minutes within 24h 1…1439 0 min 96.26 Time in ms within one minute 0…59999 0 ms 96.51 [0], [1] 96.78 550 compatibility mode [0], [1] 96.100 10000000…99999999...
Page 277 पै र ामीटर सू च ी 277 98.01 [0], 98.02 0.00000…0.50000 p.u. 0.00000 p.u 98.03 0.00000…0.50000 p.u. 0.00000 p.u 98.04 0.00000…10.00000 p.u. 0.00000 p.u 98.05 SigmaL 0.00000…1.00000 p.u. 0.00000 p.u 98.09 Rs SI 0.00000…100.00000 0.00000 ohm 98.10 Rr SI 0.00000…100.00000 0.00000 ohm 98.11 Lm SI...
Page 278 278 पै र ामीटर सू च ी...
Page 279 तकनीकी डे ट ा 279 तकनीकी डे ट ा CE, UL ￭ IEC रे ट िं ग ् स ACS560 N o m i n a l I 1N I max P Ld I Hd ( P Hd 3 U N = 400 V (380…415 V) 02A6-4 0.75...
Page 280 280 तकनीकी डे ट ा (IEC) ￭ uR और aR फ् य ू ज ़ ACS560 uR aR I 2 t IEC 60269 A 2 s 3 U N = 400 V (380...480 V) 02A6-4 170M2694 03A3-4 170M2694 04A0-4 170M2695...
Page 281 तकनीकी डे ट ा 281 ACS560 gG (IEC 60269) I 2 t IEC 60269 A 2 s 12A6-4 20.2 2500 OFAF000H25 017A-4 27.2 4500 OFAF000H32 025A-4 40.0 15500 OFAF000H50 033A-4 33.0 7700 OFAF000H40 039A-4 39.0 16000 OFAF000H50 046A-4 45.0 20100...
Page 282 282 तकनीकी डे ट ा ACS560- gG (IEC 60269) I 2 t IEC 60269 A 2 s 145A-4 1000 28500 170M3816 169A-4 1280 46500 170M3817 206A-4 1520 68500 170M3818 246A-4 2050 105000 170M5809 293A-4 2200 145000 170M5810...
Page 283 तकनीकी डे ट ा 283 ACS560 Framesize mm 2 mm 2 AWG/kcmil AWG/kcmil 3-phase U N = 400 V (380…480 V) 02A6-4 3 × 1.5 + 1.5 03A3-4 3 × 1.5 + 1.5 04A0-4 3 × 1.5 + 1.5 05A6-4 3 ×...
Page 284 284 तकनीकी डे ट ा Frame IP20 28.3 42.4 Standard frames...
Page 285 तकनीकी डे ट ा 285 IP20...
Page 286 286 तकनीकी डे ट ा Energy efficiency data (ecodesign) Energy efficiency data according to IEC-61800-9-2 is available from the ecodesign tool (https://ecodesign.drivesmotors.abb.com). EN 61800-5-1 EN 60204-1:2006 + AC:2010 IEC/EN 60529:1992 + A2: 2013 EN 61000-3-12:2011 (EMC) - 3-12: – IEC/EN 61800-3:2004 +...
Page 287 तकनीकी डे ट ा 287 ￭ यू र ोपीय कम वोल् ट े ज निदे श का अनु प ालन...
Page 288 288 तकनीकी डे ट ा The compliance with the European Low Voltage Directive has been verified according to standard EN 61800-5-1:2007. The declaration of conformity (3AXD10000549832) is available on the Internet. See section Document library on the Internet on the inside of the back cover. ￭...
Page 289 यू र ोपीय मशीनरी निदे श 2006/42/EC द् व ितीय सं स ् क रण - जू न 2010 का अनु प ालन EU Declaration of Conformity Machinery Directive 2006/42/EC Manufacturer: ABB India Limited Address: Plot No 5 &6 , 2...
Page 290 Bangalore, 27 May 2020 Signed for and on behalf of: AR Madhusudhan Laxmikantha shenoy Vice President, MODP Manager , Prodcut Engineering ABB India Limited ABB India Limited 3AXD10000549832 Rev. 3 IMS template code: 3AFE011906, Rev. C 2006/42/EC - 2010 (3AXD10000549855)
Page 291 डायग् न ोस् ट िक 291 डायग् न ोस् ट िक (hex) 64FF A2B1 A2B3 A2B4 Check motor and motor cable for cabling errors. Short circuit in the upper Check motor and motor cable transistor of the U-phase. (including phasing and delta/star connection).
Page 292 292 डायग् न ोस् ट िक (hex) A4B0 A4B1 IGBTs A4F6 IGBT IGBT A580 95.04 A581 ( XYZ): " " " = 0, " " " (1: 1, 2: 2, 3: 3) A582 0001 – 0002 – A590 0001 - HW A591 0000 0001...
Page 293 • All switches between drive and motor are closed. • All cables between drive and motor are connected and secured. If no issue was detected and drive output was actually connected to motor, contact ABB. A791 A792 A793...
Page 294 294 डायग् न ोस् ट िक (hex) A794 A79C BC IGBT IGBT A7AB I / O I / O A7A2 A7C1 FBA A A PLC A7CE (EFB) EIA-485/X5 29, 30 31 A7EE A88F A8A0 1 - AI1 0003 – AI2 0002 –...
Page 295 डायग् न ोस् ट िक 295 (hex) A8BE 37.03 ULC 0001 37.11 ULC 1 37.12 ULC 2 0002 37.12 ULC 2 37.13 ULC 3 0003 37.13 ULC 3 37.14 ULC 0004 37.14 ULC 4 37.15 ULC A8BF 37.04 ULC 0001 37.11 ULC 1 37.12 ULC 2 0002 37.12 ULC 2 37.13 ULC 3...
Page 296 296 डायग् न ोस् ट िक (hex) 0001 The drive was started but Make sure the prerequisites of the was not ready to follow the autotune run are fulfilled. autotune command. See section Before activating the autotune routine (page 46) in firmware manual.
Page 297 (hex) Fault / Aux. code aux code visible only on assistant control panel and drive composer)) 1080 / , /PC 1081 , ABB 2281 , ABB 2310 Output current has Check the auxiliary code (format exceeded internal fault XXXYYYZZ): limit.
Page 298 298 डायग् न ोस् ट िक (hex) Fault / Aux. code aux code visible only on assistant control panel and drive composer)) 2330 2340 Check motor and motor cable for cabling errors. Check there are no 0001 Short circuit in the upper power factor correction capacitors or transistor of the U-phase.
Page 299 डायग् न ोस् ट िक 299 (hex) Fault / Aux. code aux code visible only on assistant control panel and drive composer)) 4310 4380 IGBTs 4981 35.02 1 4982 35.03 2 4991 CPTC -02 • • 5080 5081 0001 - 1 0002 - 2 5089 5090...
Page 300 300 डायग् न ोस् ट िक (hex) Fault / Aux. code aux code visible only on assistant control panel and drive composer)) 50A0 6181 FPGA FPGA 96.08 6306 FBA A 6481 96.08 6487 64A3 8006 8007 8008 " " 8009 "...
Page 301 डायग् न ोस् ट िक 301 (hex) Fault / Aux. code aux code visible only on assistant control panel and drive composer)) 65A1 FBA A 50 (FBA) 51 FBA A 6681 (EFB) (Programmable EIA-485/X5 29, 30 31 fault: 58.14 Communication loss action) 6682 (EFB)
Page 302 302 डायग् न ोस् ट िक (hex) Fault / Aux. code aux code visible only on assistant control panel and drive composer)) 7100 7121 7122 (35.51 ... 35.53, 35.55, 35.56) 7181 7183 7184 7191 IGBT 7192 BC IGBT IGBT 71A3 7310 30.11 ,/ ,...
Page 303 डायग् न ोस् ट िक 303 (hex) Fault / Aux. code aux code visible only on assistant control panel and drive composer)) 37.13 ULC 3 37.14 ULC 37.14 ULC 4 37.15 ULC 8009 30.17 30.17 80A0 1 - AI1 3 - AI2 2 - AI1 4 - AI2 80B0...
Page 304 304 डायग् न ोस् ट िक (hex) Fault / Aux. code aux code visible only on assistant control panel and drive composer)) C - ( D - ( E...10 - 5...8 - 11 - ( 9 - ( 12 - ID A - ( 13 - ( FF63...
Page 305: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.

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