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Toro 22207 Operator's Manual
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Toro 22207 Operator's Manual

Toro 22207 Operator's Manual

76cm turfmaster walk-behind lawn mower
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76cm TurfMaster Walk-Behind Lawn Mower
Model No. 22207—Serial No. 410100000 and Up

Introduction

This rotary-blade, walk-behind lawn mower is intended
to be used by professional, hired operators. It is
designed primarily for cutting grass on well-maintained
lawns on residential or commercial properties. Using
this product for purposes other than its intended use
could prove dangerous to you and bystanders.
Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.
Visit www.Toro.com for more information, including
safety tips, training materials, accessory information,
help finding a dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
Important:
With your mobile device, you can
scan the QR code on the serial number decal (if
equipped) to access warranty, parts, and other
product information
1. Model and serial number location
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety-alert symbol
(Figure
2), which signals a hazard that may cause
serious injury or death if you do not follow the
recommended precautions.
© 2021—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Figure 1
Figure 1
Register at www.Toro.com.
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
This product complies with all relevant European
directives; for details, please see the separate product
specific Declaration of Conformity (DOC) sheet.
Gross or Net Torque: The gross or net torque
of this engine was laboratory rated by the engine
manufacturer in accordance with the Society of
Automotive Engineers (SAE) J1940 or J2723. As
configured to meet safety, emission, and operating
requirements, the actual engine torque on this class
of mower will be significantly lower. Please refer to
the engine manufacturer's information included with
the machine.
Do not tamper with or disable safety devices on the
machine, and check their proper operation regularly.
Do not attempt to adjust or tamper with the engine
speed control; doing so may create an unsafe
operating condition, resulting in personal injury.
g315569
Original Instructions (EN)
Form No. 3450-787 Rev A
Operator's Manual
Figure 2
Safety-alert symbol
*3450-787*
Printed in Mexico
All Rights Reserved
g000502

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Summary of Contents for Toro 22207

  • Page 1: Introduction

    Society of additional information, contact an Authorized Service Automotive Engineers (SAE) J1940 or J2723. As Dealer or Toro Customer Service and have the model configured to meet safety, emission, and operating and serial numbers of your product ready.

  • Page 2: Table Of Contents

    Contents Adjusting the Parking-Brake Cable ....33 Adjusting the Self-Propel Drive ......33 Storage ..............34 Introduction ............... 1 Storage Safety..........34 Safety ............... 2 General Information.......... 34 General Safety ........... 2 Preparing the Fuel System ....... 34 Safety and Instructional Decals ......3 Preparing the Engine ........

  • Page 3: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. This mark indicates that the blade is identified as a part from the original machine manufacturer.
  • Page 4 decal127-6865 decal145-3851 127-6865 145-3851 1. Height of cut 1. Thrown object 3. Cutting/dismemberment hazard—keep bystanders hazard of hand or foot, away mower blade—stay away from moving parts. 2. Thrown object hazard from discharge chute—Do not operate the machine without the side-discharge plug, chute, or deflector in place.
  • Page 5 decal116-7583 116-7583 1. Warning—read the Operator’s Manual; do not operate this 4. Cutting/dismemberment hazard of hand or foot, mower machine unless you are trained. blade—stay away from moving parts; keep all guards in place. 2. Thrown object hazard—keep bystanders away. 5.

  • Page 6: Setup

    Setup Important: Remove and discard the protective plastic sheet that covers the engine and any other plastic or wrapping on the machine. Installing the Handle No Parts Required Procedure WARNING Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

  • Page 7: Adding Oil To The Engine

    Adding Oil to the Engine No Parts Required Procedure Important: Your machine does not come with oil in the engine. Before starting the engine, add oil to the engine. g235721 Figure 4...

  • Page 8: Assembling The Grass Bag

    Assembling the Grass Bag No Parts Required Procedure g238450 Figure 5...

  • Page 9: Product Overview

    3. Blade-control bar Specifications Model Weight Length Width Height 85 kg 169 cm 81 cm 97 cm g019644 22207 (187 lb) (66-1/2 (38-1/2 Figure 7 inches) inches) inches) 1. Grass bag 3. Side-discharge chute 2. Rear-discharge plug 4. Side-discharge deflector...

  • Page 10: Attachments/Accessories

    Contact open flame or sparks. your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all – Do not remove the fuel cap or add fuel to the approved attachments and accessories.

  • Page 11: Checking The Engine-Oil Level

    Checking the Engine-Oil Level Service Interval: Before each use or daily Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine. g235721 Figure 11 Adjusting the Handle Height You can raise or lower the handle to 1 of 3 positions that is more comfortable for you (Figure 12).

  • Page 12: Adjusting The Cutting Height

    Adjusting the Cutting Height WARNING Adjusting the cutting-height levers could bring your hands into contact with a moving blade and result in serious injury. • Shut off the engine and wait for all moving parts to stop before adjusting the cutting height. •...

  • Page 13: Checking The Blade-Stop System Operation

    Checking the Blade-Stop Go to the front of the machine and check the newspaper ball. System Operation Note: If the newspaper ball did not go under the machine, repeat steps through 10. Before each use, check that the blades stop within 3 seconds of releasing the control bar.

  • Page 14: Starting The Engine

    If the machine strikes an object or starts to vibrate, discharge chute frequently for any wear or immediately shut off the engine, remove the deterioration and replace them with genuine Toro ignition key (if equipped), wait for all moving parts parts when necessary.

  • Page 15: Operating The Self-Propel Drive And Engaging The Blades

    g232243 Figure 15 Operating the Self-Propel Drive and Engaging the Blades To operate the self-propel drive, pull and hold the drive bail to the handle (Figure 16). g237184 Figure 16 To engage the blades, do the following: Push and hold the blade-control lock lever forward to release the blade-control bar (A of Figure 17).

  • Page 16: Shutting Off The Engine

    Shutting Off the Engine Close the fuel-shutoff valve and disconnect the wire from the spark plug if you do not use the Move the throttle control to the O position and machine or leave it unattended. wait for all moving parts to stop. Engaging the Parking Brake Engage the parking brake by pulling the brake lever up toward the handle (Figure...

  • Page 17: Recycling The Clippings

    Recycling the Clippings This machine comes from the factory ready to recycle grass and leaf clippings back into the lawn. To prepare the machine to recycle: • If the side-discharge chute is on the machine, remove it and install the side-discharge deflector; refer to Removing the Side-Discharge Chute (page...

  • Page 18: Side-Discharging The Clippings

    Side-Discharging the Clippings Use the side discharge for cutting very tall grass. Installing the Side-Discharge Chute Important: Ensure that the rear-discharge plug is in place before you recycle the clippings. Shut off the engine and wait for all moving parts to stop. Remove the grass bag if it is installed on the machine;...

  • Page 19: Operating Tips

    Operating Tips If the finished lawn appearance is unsatisfactory, try 1 or more of the following: • Sharpen the blades. General Tips • Walk at a slower pace while mowing. • Review the safety instructions and read this manual carefully before operating the machine. •...

  • Page 20: Cleaning Under The Machine

    Cleaning under the Machine Fill the fuel tank. Connect the wire to the spark plug. For optimal cutting performance, keep the underside of the machine housing clean. You may either wash or scrape the clippings away from under the machine Cleaning the Wheels housing.

  • Page 21: Maintenance

    • To ensure optimum performance of the machine, • Disconnect the spark-plug wire from the spark plug use only genuine Toro replacement parts and before performing any maintenance procedure. accessories. Replacement parts and accessories • Wear gloves and eye protection when servicing made by other manufacturers could be dangerous, the machine.

  • Page 22: Servicing The Air Filter

    Servicing the Air Filter Changing the Engine Oil Service Interval: Before each use or daily Service Interval: After the first 8 hours—Change the engine oil. Every 25 hours—Clean the foam pre-cleaner (more frequently in dusty conditions). Every 50 hours—Change the engine oil without the oil filter (more often in dusty conditions).

  • Page 23: Changing The Oil Filter

    Remove the oil filter (Figure 28). Note: Make sure that the oil-filter gasket comes off with the filter. g019648 Figure 27 After draining the used oil, return the machine to g276457 the operating position. Figure 28 Carefully pour about 3/4 of the engine capacity 1.

  • Page 24: Servicing The Spark Plug

    Servicing the Spark Plug Emptying the Fuel Tank and Cleaning the Filter Service Interval: Every 100 hours Use an NGK BPR5ES spark plug or equivalent. Service Interval: Every 50 hours—Check the fuel hose and replace it if necessary. Shut off the engine and wait for all moving parts to stop.

  • Page 25: Changing The Fuel Filter

    Changing the Fuel Filter Service Interval: Every 100 hours Shut off the engine and wait for all moving parts to stop. Disconnect the wire from the spark plug. Close the fuel-shutoff valve (Figure 31). g208925 Figure 32 1. Belt-tension spring 5.

  • Page 26: Servicing The Blades

    Servicing the Blades Inspecting the Blades Service Interval: Before each use or daily Service Interval: Before each use or daily Inspect the cutting edges (Figure 34). If the Important: You will need a torque wrench to edges are not sharp or have nicks, remove the install the blades properly.
  • Page 27 Replace the blades when they strike a solid object, shown in Figure are out of balance, bent, or worn. Use only genuine Toro replacement blades. Use a block of wood to hold each blade steady and turn the blade bolt counterclockwise as shown in...

  • Page 28: Changing The Blade-Drive Belt

    Installing the Blades WARNING Incorrectly installing the blades could damage the machine or cause an injury to you or bystanders. Install the blades according to the instructions. g016536 Figure 39 Install the first blade so that it is horizontal, along with all mounting hardware as shown in Figure 1.

  • Page 29: Changing The Blade-Brake-Clutch (Bbc) Belt

    When you have locked the sprockets in place, install the blade-drive belt and the fixed idler pulley. Note: Ensure that the teeth are engaged in the sprockets. Tighten the belt tension to the recommended settings; refer to Servicing the Blade-Drive System (page 25).

  • Page 30: Adjusting The Blade-Brake Cable

    g208922 Figure 42 g208921 Figure 43 1. BBC belt 2. BBC belt guard 1. Cable-clamp screw 2. Blade-brake cable Remove the BBC belt from the brake-drum Pull the cable jacket to remove slack (Figure 44). pulley and then remove the belt from the machine.

  • Page 31: Changing The Transmission Belt

    Changing the Transmission Belt Service Interval: Every 250 hours Removing the Transmission Belt Note: Retain all hardware removed in this procedure, except the old transmission belt, for installation in Installing the Transmission Belt (page 32). Shut off the engine and wait for all moving parts g208923 to stop.
  • Page 32 screwdriver through the access hole to catch a rib on the idler pulley. g280736 g280624 Figure 50 Figure 48 1. Screwdriver through 3. Idler pulley 1. Trailing shield 2. Trailing-shield bolts access hole 2. Access hole 4. Transmission belt Rotate the idler pulley over the access hole on the transmission by using a socket wrench to Use the screwdriver to hold the idler pulley out turn the idler-pulley nut clockwise.

  • Page 33: Adjusting The Parking-Brake Cable

    Adjusting the Adjusting the Self-Propel Parking-Brake Cable Drive Whenever you install a new parking-brake cable or For Self-Propel-Drive Models Only if the parking brake is out of adjustment, adjust the parking-brake cable. Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the Disengage the parking brake;...

  • Page 34: Storage

    Preparing the Engine Storage While the engine is still warm, change the engine oil and the oil filter; refer to Changing the Storage Safety Engine Oil (page 22) Changing the Oil Filter (page 23). Always shut off the machine, wait for all moving parts to stop, and allow the machine to cool before Remove the spark plug.

  • Page 35: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The fuel tank is empty or the fuel 1. Drain and/or fill the fuel tank with fresh system contains stale fuel. fuel. If the problem persists, contact an Authorized Service Dealer.
  • Page 36 Problem Possible Cause Corrective Action There is an uneven cutting pattern. 1. All 4 wheels are not at the same height. 1. Place all 4 wheels at the same height. 2. The blades are dull. 2. Sharpen and balance the blades. 3.
  • Page 37 Notes:...
  • Page 38 Notes:...
  • Page 39 Notes:...
  • Page 40 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.

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