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Installing/mounting Electropneumatic positioners SIPART PS100 Connecting Local operation Operating Instructions Commissioning Parameter assignment and addressing Troubleshooting Service and maintenance Technical specifications Dimension drawings Product documentation and support Bluetooth 6DR710. SIPART PS100 Polycarbonate 6DR711. SIPART PS100 Aluminum without window 06/2023 A5E50188938-AF...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Grounding ......................... 32 Electrical connection......................33 Pneumatic connection ....................... 33 5.4.1 Structure of pneumatic connection ..................34 5.4.2 Behavior in case of failure of the electrical auxiliary power and/or the supply pressure PZ..34 SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Explosion protection ......................65 Dimension drawings ..........................67 Product documentation and support ....................69 Product documentation ..................... 69 Technical support....................... 70 Bluetooth ............................. 71 Connecting SIPART PS100 with SITRANS AW050 Bluetooth adapter ........71 SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Technical specifications ...................... 76 B.5.1 SITRANS mobile IQ ......................76 B.5.2 SITRANS AW050 Bluetooth adapter..................76 B.5.3 Information for radio approval FCC and IC ................77 Dimension drawing SITRANS AW050 Bluetooth adapter ............78 Index ..............................79 SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
The instructions are aimed at persons who install and commission the device. To realize optimum performance from the device, read the complete operating instructions. Scope of documentation Article no. Product 6DR710. SIPART PS100, Polycarbonate 6DR711. SIPART PS100, Aluminum without window 7MP3210-0AA01 SITRANS AW050 Bluetooth adapter kit for SIPART PS100 SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
06/2023 Manual revised FW: 1.03.00 or higher EDD: 1.00.00 Device revision 1 or higher 05/2021 New device features 03/2020 New device features FW: 1.02.00 or higher Device revision 1 or higher SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
4. Check the scope of delivery by comparing your order to the shipping documents for correctness and completeness. WARNING Using a damaged or incomplete device Risk of explosion in hazardous areas. • Do not use damaged or incomplete devices. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Firmware version and hardware version Product name Example of explosion protection nameplate ① ③ Approvals FM/CSA marking for hazardous area ② ④ ATEX/IECEx marking for hazardous area Permissible ambient temperature for oper‐ ation in hazardous areas SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
• National Electrical Code (NEC - NFPA 70) (USA) • Canadian Electrical Code (CEC) (Canada) Further provisions for hazardous area applications are for example: • IEC 60079-14 (international) • EN 60079-14 (EU) • For Korea only: SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Internet. UL conformity Conformity has been proven based on US and Canadian safety requirements. For applicable safety requirements, refer to the UL CERTIFICATE OF COMPLIANCE on the Internet at: Certificates (http://www.siemens.com/processinstrumentation/ certificates) SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
There is a risk of explosion. • Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe circuit. • Observe the specifications for the electrical data on the certificate and/or in Technical specifications (Page 61). SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Safety notes 3.2 Use in hazardous areas SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Device damage. As a general rule, the positioner must only be operated with dry and clean compressed air. • Use the customary water separators and filters. An additional dryer is required in extreme cases. • Use dryers, especially if you operate the positioner at low ambient temperatures. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
• Before installing ensure there is no visible damage to the device. • Make sure that process connectors are clean, and suitable gaskets and glands are used. • Mount the device using suitable tools. Refer to the information in Technical specifications (Page 61). SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Pick-up bracket Guides the pulley with the carrier pin and rotates the lever arm. ③ Clamping piece Installs the pick-up bracket on the actuator spindle ④ ⑤ ⑥ Carrier pin Installation with pulley on lever SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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② ③ 2. Slide the pick-up bracket into the milled recesses of the clamping pieces Figure 4-2 Pick-up bracket ⑰ ② 3. Tighten the screws so that you can still shift the pick-up bracket SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Select the row of holes in such a way that the carrier pin meshes with the pick- ② ② up bracket near the spindle. Ensure that the pick-up bracket does not touch the ③ clamping pieces SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
M4 for coupling wheel screw ⑩ Square nut M4 for coupling wheel ⑨ Machinist's wrench For hexagon socket-head screw The numbers refer to the images of the description of the installation steps below. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Note Coupling wheel ① Instead of the plastic (PBT) coupling wheel , it is possible to use a stainless steel coupling (article number TGX: 16300-1556). ② 7. Place the carrier on the actuator shaft. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Figure 4-10 Orientation of mount When using the stainless steel coupling (article number TGX: 16300-1556): Place the positioner and the mount on the actuator carefully. Place the stainless steel coupling on the actuator shaft. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Installing/mounting 4.3 Mounting to part-turn actuator 10.Align the positioner/mount at the center of the actuator. 11.Tighten the positioner/mount unit. Figure 4-11 Positioner with mount attached to the part-turn actuator SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
• Tighten the cable glands in accordance with the torques specified in Technical specifications (Page 61). • Close unused cable inlets for the electrical connections. • When replacing cable glands, only use cable glands of the same type. • After installation, check that the cables are seated firmly. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Eliminating or reducing the sources of ignition within the equipment Potential fire hazard. • The product must be connected to an energy-limited circuit. • Connect the device according to the information in Input (Page 61). SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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• Connect or disconnect devices in hazardous areas only in a de-energized state. Exceptions: • Devices having the type of protection "Intrinsic safety Ex i" may also be connected in energized state in hazardous areas. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
• Use shielded cable to guarantee the full specification according to HART. Grounding The positioner is grounded via the mounting kit or via grounding with thread M4 on the ⑨ enclosure, in the figure "Overview of the device components (Page 7)". SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
This will result in premature wear in the entire control device. • Check if there is leakage with "LEAKAGE TEST". • If there is leakage, check the pneumatic connections for leaks. Structure of pneumatic connection (Page 34) SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
The difference between a failure of supply pressure PZ and a failure of electrical auxiliary power: • Failure of electrical auxiliary power means the failure of the signal source at the analog input 4 to 20 mA. • Failure of the supply pressure PZ SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Behavior in case of failure: The actuator moves into safety position Failure of electrical auxiliary power Failure of supply pressure PZ Single-acting Y1 = depressurized Y1 = depressurized Double-acting Y1 = pressurized Y1 = closed Y2 = depressurized Y2 = closed SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Valve function open / close ① Operation mode and setpoint in percent ② Valve position as a percentage ③ Info (Page 50) ④ Symbols for device status (Page 49) SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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/ down ① In the parameter view: Parameter name In the Edit view: Name and unit of the parameter (alternating) ② Parameter value ③ Parameter ID ④ EDIT permanently enabled ⑤ EDIT flashes SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
If an error message appears, correct operation in the process is no longer guaranteed. • Check the gravity of the error. • Correct the error. • If the error still exists: – Take the device out of operation. – Prevent renewed commissioning. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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• Check prior to commissioning that the cover, cover locks, and cable inlets are assembled in accordance with the directives. Exception: Devices having the type of protection "Intrinsic safety Ex i" may also be opened in energized state in hazardous areas. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
7.2 Initialize in "NO INIT" operating mode Initialize in "NO INIT" operating mode If "NO INIT" appears in the display this means that the device is not initialized, Info ID (Page 50) [6C]. Commission the device by initializing it with "NO INIT". SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Commissioning 7.2 Initialize in "NO INIT" operating mode SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
IDs. These parameter IDs are added to the further explanations of the menus and parameters in [ ]. Example "AUTO INIT" [01] Visible if valve types have been stored at the factory. Visible with installed device option 1 with digital input (DI) and digital output (DO). SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Enables control of a small valve with damped control response. WIZ = wizard visible if valve types have been stored at the factory. not visible if a valve type was selected for "VALVE TYPE" [06]. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Values < 50 correspond to a low limit value. Values ≥ 50 corre‐ spond to a high limit value. DIRECTION AUTO Sets the operating direction of the valve defined during initialization. INVRT Inverts the operating direction of the valve defined during initializa‐ tion. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Sets the positioner to mounting to linear actuator, carrier pin mounted on spindle. TURN Sets the positioner to mounting to part-turn actuator. *) visible when "AUTO" is selected in "QUICK START [01] > APPLICATION [07]". MAINT/DIAGS [03] Service menu SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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FW VERSION ##### Displays the FW version of the device. HW VERSION ##### Displays the HW version of the device. REPLACE ELEC Provides a step-by-step procedure to synchronize new electronics. PIN LOCK is 2457. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Cause: The output signal is still valid but the wear reserve is coming to an quired end and/or functional restrictions will occur soon. Measure:Maintenance is recommend as soon as possible. * The smallest number indicates the highest level of error severity. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Check the mounting kit. to the actuator travel. Use the electropneumatic positioner SI‐ • Mounting kit not correctly moun‐ PART PS2 from Siemens with a swivel area of ted. 185° (special design). SPAN TO LOW • Minimum angle span underrun.
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Setting in parameter "BEHAVIOR DI [01] > BUTTN" Parameters and device functions are Disable the write protection with user PIN write-protected with a user PIN. LOCK 2457. See also QUICK START [01] (Page 44) SETUP [02] (Page 45) SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Troubleshooting 9.2 Info IDs, error messages and corrective measures SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
• Clean the outside of the enclosure with the inscriptions and the display window using a cloth moistened with water or a mild detergent. • Do not use any aggressive cleansing agents or solvents, e.g. acetone. Plastic parts or the painted surface could be damaged. The inscriptions could become unreadable. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
You can find the serial number on the nameplate. WARNING Impermissible repair of the device • Repair must be carried out by Siemens authorized personnel only. WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a hazardous area.
Any devices/replacement parts which are returned without a decontamination declaration will be cleaned at your expense before further processing. For further details, refer to the operating instructions. See also Return document (http://www.siemens.com/processinstrumentation/returngoodsnote) Decontamination declaration (http://www.siemens.com/sc/declarationofdecontamination) 10.5 Replacing electronics...
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3. Disconnect all other electrical connections of the device. ① ⑦ 4. Remove the module cover by gripping the module cover at the bars and lifting it over the terminals. The module cover detaches from the electronics. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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– Confirm the setting with the right-hand button. The display shows "COMPL". 12.Initialize the positioner as described in the section "Commissioning". 13.Put on the enclosure lid. Tighten the fixing screws of the enclosure lid. See also Commissioning (Page 39) SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
6. Install the electronics as described in the section "Replacing electronics (Page 55)". 7. Switch on the supply pressure PZ. 8. Initialize the positioner using the "AUTO INIT (Page 44)" parameter in the QUICK START [01] menu. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Devices can be returned to the supplier within the EC and UK, or to a locally approved disposal service for eco-friendly recycling. Observe the specific regulations valid in your country. Further information about devices containing batteries can be found at: Information on battery/product return (WEEE) (https:// support.industry.siemens.com/cs/document/109479891/) SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
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Service and maintenance 10.7 Disposal SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Resolution in relation to the nominal signal range 0.05% Maximum transmission error in relation to the nominal signal ± 0.3% range Maximum effect of ambient temperature ± 0.1 %/10 K Maximum residual ripple ± 0.5% Galvanic isolation Galvanically isolated from the other electrical inputs and outputs SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
± 0.1 to 3%, plus hysteresis (half of the dead‐ band, but at least 0.2%) Minimization of the peak value Always active Analog input (AI), terminal 6 and 7 50 ms • Sampling interval SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Resolution at 10 mm stroke height 0.1% 0.1%/10 K • Effect of ambient temperature 11.7 Explosion protection You can find technical details on explosion protection in the SIPART PS100 compact operating instructions (A5E50188940) and the explosion protection certificates. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
– "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/de/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.
(http:// www.siemens.com/automation/csi/service). Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).
Bluetooth Connecting SIPART PS100 with SITRANS AW050 Bluetooth adapter NOTICE Adherence to the degree of protection If the SITRANS AW050 Bluetooth adapter is used with a field device, the lowest degree of protection in the overall system applies. You need the mounting kit SITRANS AW050 (7MP3210-0AA01) SITRANS AW050 Bluetooth adapter...
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Bluetooth B.1 Connecting SIPART PS100 with SITRANS AW050 Bluetooth adapter Procedure 1. Remove the lid from the positioner by unscrewing the 4 screws. 2. Remove the cable gland. In the following, the cable gland is shown in blue as an example.
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Bluetooth B.1 Connecting SIPART PS100 with SITRANS AW050 Bluetooth adapter 4. Open the cable gland as follows: 5. Push in the SITRANS AW050 Bluetooth adapter as far as it will go into the cable gland. 6. Insert the plug of the flat cable into the socket of the SITRANS AW050 Bluetooth adapter.
1. Android: "Location" access is enabled in the mobile device. 2. SITRANS mobile IQ is authorized to access the location. Procedure NOTICE Unauthorized access It is your responsibility to prevent unauthorized access to the field device. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
2. Once you have selected "Reset password", disconnect the ribbon cable between the SITRANS AW050 and the device within 60 seconds. 3. Wait for 30 seconds. 4. Insert the ribbon cable again. The password is reset to the default password. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
Class 2; approx. 10 m depending on mounting position Radio approval Europe: CE UK: UKCA USA: Contains FCC ID RYYEYSHJN Canada: Contains IC: 4389B-EYSHJN China: CMIIT ID: 2020DJ15120 See also Information for radio approval FCC and IC (Page 77) Certificates (http://www.siemens.com/processinstrumentation/certificates) SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...
6. This module can change the output power depending on the circumstances by the application software which is developed by module installer. Any end user cannot change the output power. SIPART PS100 Operating Instructions, 06/2023, A5E50188938-AF...