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Siemens SIMOGEAR BA 2330 Operating Instructions Manual
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Siemens SIMOGEAR BA 2330 Operating Instructions Manual

Motors for mounting onto simogear gearboxes
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Edition
01/2024
ORIGINAL MOUNTING AND OPERATING INSTRUCTIONS
SIMOGEAR
Motors for mounting onto SIMOGEAR gearboxes
BA 2330
www.siemens.com/simogear

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Summary of Contents for Siemens SIMOGEAR BA 2330

  • Page 1 Edition 01/2024 ORIGINAL MOUNTING AND OPERATING INSTRUCTIONS SIMOGEAR Motors for mounting onto SIMOGEAR gearboxes BA 2330 www.siemens.com/simogear...
  • Page 3 Introduction Fundamental safety instructions Specific safety instructions Technical description Geared motors Motors for mounting onto Incoming goods, transport, and storage SIMOGEAR gearboxes Mounting Operating Instructions Commissioning Operation Faults, causes and remedies Service and maintenance Disposal Technical data Spare parts Translation of the original instructions 01/2024 A5E53220841A/RS-AA...
  • Page 4 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol.

  • Page 5: Table Of Contents

    Websites of third-party companies..................9 SIMOGEAR documentation....................10 Documentation on the Internet ..................11 Service and support ......................11 1.5.1 Siemens Industry Online Support on the Web..............11 1.5.2 Spare parts services ......................11 Important product information ..................12 1.6.1 Use as prescribed .......................
  • Page 6 Table of contents 4.5.3 Technical data and tables ....................38 Encoder ..........................45 4.6.1 Encoder overview ......................45 4.6.2 Encoder description ......................47 4.6.3 Second shaft end and handwheel ..................47 4.6.4 Technical data of the DRIVE-CLiQ encoder................48 4.6.5 Technical data of the incremental encoder .................
  • Page 7 Table of contents Operation............................. 87 Faults, causes and remedies ........................ 89 Service and maintenance ........................91 10.1 General notes about maintenance..................91 10.2 Locking the manual release of the brake (optional)............. 91 10.3 Lubrication ........................92 10.4 Cleaning the motor ......................94 10.5 Checking the tightness of fastening bolts ................
  • Page 8 Table of contents Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...

  • Page 9: Introduction

    Unless explicitly agreed as part of a contract, Siemens assumes no liability relating to such suitability. Suitability for a particular application in specific individual cases must be assessed by the user on a case-for-case basis, taking into account all technical, legal and other requirements.

  • Page 10: Target Group

    This documentation should be kept in a location where it can be accessed. Make the documentation available to the personnel that have been deployed. Description This documentation includes recommendations relating to third-party products. Siemens is aware of the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers.

  • Page 11: What Is New In Ba_2330_0722

    This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens does not check the information that appears on these websites and is not responsible for the content and information provided there.

  • Page 12: Simogear Documentation

    SIMOGEAR documentation Description Comprehensive documentation on SIMOTICS, SIMOGEAR and on the SINAMICS converter family are provided in Internet (https://support.industry.siemens.com/cs/de/en/ps/13204/man). You can display documents or download them in the PDF and HTML5 format. The documentation is divided into the following categories:...

  • Page 13: Documentation On The Internet

    1.5.1 Siemens Industry Online Support on the Web Description The following is available via Siemens Industry Online Support, among others: • Product support • Global forum for information and best practice sharing between users and specialists • Local contact persons via the contact person database (→ Contact) •...

  • Page 14: Important Product Information

    Introduction 1.6 Important product information Important product information 1.6.1 Use as prescribed Note The motors are part of the geared motors. Geared motors, in the sense of the current EC Machinery Directive 2006/42/EC and the UK directive "Supply of Machinery (Safety) Regulations 2008", are partly completed machines for installation into machinery or other partly completed machinery, equipment or plants.

  • Page 15: Predictable Incorrect Use

    Injuries due to incorrect use Death or severe injury can occur if you use the gearbox or the geared motor other than in the way intended by Siemens. You destroy or damage the gearbox or the geared motor. Incorrect use includes, for example •...
  • Page 16 Introduction 1.6 Important product information Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...

  • Page 17: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 18 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to damaged motors or devices Improper handling of motors or devices can damage them. Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. •...
  • Page 19 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices, cellphones or WLAN devices. • Use the "SIEMENS Industry Online Support App" or a QR code scanner only on equipment that has already been switched off.
  • Page 20 Fundamental safety instructions 2.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning. •...
  • Page 21 Fundamental safety instructions 2.1 General safety instructions WARNING Injury caused by moving or ejected parts Contact with moving motor parts or drive output elements and the ejection of loose motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death. •...

  • Page 22: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
  • Page 23 Fundamental safety instructions 2.3 Cybersecurity information Further information is provided on the Internet: Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.

  • Page 24: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system integrator must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 25 Fundamental safety instructions 2.4 Residual risks of power drive systems 6. Influence of network-connected and wireless communications systems, e.g. ripple-control transmitters or data communication via the network or mobile radio, WLAN or Bluetooth. 7. Motors for use in potentially explosive areas: When moving components such as bearings become worn, this can cause enclosure components to exhibit unexpectedly high temperatures during operation, creating a hazard in areas with a potentially explosive atmosphere.
  • Page 26 Fundamental safety instructions 2.4 Residual risks of power drive systems Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...

  • Page 27: Specific Safety Instructions

    Specific safety instructions General overview Note Siemens does not accept any liability for damage and operational disturbances that result from the non-observance of these operating instructions. Note EU RoHS Directive and UK Directive The SIMOGEAR series of geared motors comply with the stipulations laid down in Directive 2011/65/EU and the UK Directive "The Restriction of the Use of Certain Hazardous Substances in...

  • Page 28: Installation Notes

    The described motors correspond to the state-of-the-art at the time these operating instructions were printed. Siemens reserves the right to change individual components and accessories in the interest of ongoing development. The changes serve to improve the performance and safety. The significant features are retained.

  • Page 29: Geared Motor With Encoder For Safety-Relevant Applications

    Specific safety instructions 3.3 Geared motor with encoder for safety-relevant applications Vibration severity Due to the influencing variables listed below, the vibration response of the system at the location of use can lead to increased vibration severity on the drive unit: •...

  • Page 30: Specific Hazard Types And Fundamental Obligations

    The SIMOGEAR geared motor with functionally safe rotary encoder has a signal yellow marking on the fan cover. Marking SI04 for the functionally safe rotary encoder is stamped on the rating plate. The safety level is marked on the functionally safe rotary encoder itself. SIEMENS Figure 3-1 Marking for functional safety...
  • Page 31 Specific safety instructions 3.4 Specific hazard types and fundamental obligations Comply with the following safety instructions: In addition to the specified personal protection gear, also wear suitable protective gloves and safety glasses. Comply with the instructions on the rating plates attached to the geared motor. The rating plates must be kept free from paint and dirt at all times.
  • Page 32 Specific safety instructions 3.4 Specific hazard types and fundamental obligations Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...

  • Page 33: Technical Description

    Technical description General technical description The following directives and standards are relevant for the motor: Table 4-1 Overview of the standards Topic Standard Dimensions and operation characteristics IEC 60034‑1 Procedure for determining the losses and the efficiency of rotating IEC 60034‑2‑1 electrical machines and tests IEC 60034‑2‑2 Measuring the energy efficiency for converter operation IEC 60034‑2‑3...

  • Page 34: Cooling

    Technical description 4.4 Backstop at the motor Cooling The motor is designed for surface cooling and has cooling ribs. An external fan draws in the cooling air through the opening in the fan cover and blows the air over the surface of the stator housing.

  • Page 35: Brakes

    Technical description 4.5 Brakes Note The backstop is not suitable for ambient temperatures under -25 °C. The motor can be fitted with a mechanical backstop. The backstop permits only the correct direction of rotation during operation. The motor is marked by an arrow pointing in the corresponding direction.
  • Page 36 Technical description 4.5 Brakes NOTICE Standard L brakes are suitable for ambient temperatures extending from ‑20 °C up to +45 °C. With the increased corrosion protection option (C10), the brake can be used down to temperatures of ‑40 °C. When operating the brake, comply with the permissible ambient conditions.

  • Page 37: Technical Data And Diagrams

    Technical description 4.5 Brakes The microswitch is not covered by the safety verification provided when using the LS brake and microswitch to monitor whether the brake has been released C04. Enclosure L/LS brakes can be implemented as encapsulated brakes. This is the standard version for FDX brakes.
  • Page 38 Technical description 4.5 Brakes Brake type Maximum permissible operat‐ Braking torque measured at the rated braking torque at 100 r/min ing speed Friction lining normal low wear (C06) 1 500 r/min 2 500 r/min 3 000 r/min At max. speed r/min r/min L400 3000 1800  FDX30 3000 – FDX40 3000 –...
  • Page 39 Technical description 4.5 Brakes L400 L260 L150 Frequency of operation Figure 4-1 Permissible operating energy Table 4-5 Braking torques as a function of speed and permissible speed limit for an operating brake Brake type Maximum permis‐ Max. permissible Braking torque measured at the rated braking torque at sible operating no-load speed 100 r/min...

  • Page 40: Technical Data And Tables

    Technical description 4.5 Brakes 4.5.3 Technical data and tables Table 4-6 Release times, application times and moments of inertia for L/LS brakes Brake type Rated braking Disengage‐ Appli‐ Re‐ Rise Appli‐ Re‐ Rise Weig Moment of torque T ment time t cati‐...
  • Page 41 Technical description 4.5 Brakes Brake type Rated braking Disengage‐ Appli‐ Re‐ Rise Appli‐ Re‐ Rise Weig Moment of torque T ment time t cati‐ spons time cati‐ spons time inertia J e de‐ e de‐ time lay t time lay t Stand Func‐...
  • Page 42 Technical description 4.5 Brakes Brake type Rated braking Disengage‐ Appli‐ Re‐ Rise Appli‐ Re‐ Rise Weig Moment of torque T ment time t cati‐ spons time cati‐ spons time inertia J e de‐ e de‐ time lay t time lay t Stand Func‐...
  • Page 43 Technical description 4.5 Brakes Table 4-7 Working capacity for L/LS brakes Brake type Power Working capacity Working capacity with low-wear friction drawn lining Stand‐ Func‐ Friction Friction energy un‐ Friction Friction energy un‐ tionally switch‐ energy til the air gap is switch‐...
  • Page 44 Technical description 4.5 Brakes Brake type Power Working capacity Working capacity with low-wear friction drawn lining Stand‐ Func‐ Friction Friction energy un‐ Friction Friction energy un‐ tionally switch‐ energy til the air gap is switch‐ energy til the air gap is brake safe ing oper‐...
  • Page 45 Technical description 4.5 Brakes Table 4-8 No-load switching frequency for L/LS brakes Motor Power Brake type Overexcitation type 4-pole Standard Functionally with‐ with with‐ with with‐ with with‐ with brake safe brake At 50 Hz No-load switching frequency (Z 4-pole 2-pole 6-pole 8-pole LE63..
  • Page 46 Technical description 4.5 Brakes Motor Power Brake type Overexcitation type 4-pole Standard Functionally with‐ with with‐ with with‐ with with‐ with brake safe brake At 50 Hz No-load switching frequency (Z 4-pole 2-pole 6-pole 8-pole LE100.. L16/20, L16   6000 6500 2000 2100 9000...

  • Page 47: Encoder

    Technical description 4.6 Encoder Motor Power Brake type Overexcitation type 4-pole Standard Functionally with‐ with with‐ with with‐ with with‐ with brake safe brake At 50 Hz No-load switching frequency (Z 4-pole 2-pole 6-pole 8-pole LES180. 18.5 L260/315, LS260/315, 1000 1100 L260, LS260, L260/240...
  • Page 48 Technical description 4.6 Encoder Encoder Motor frame size Additional order data – Z with order code 2KJ3...-..-..-Z Order code DRIVE-CLiQ encoder 1) 2) without functional safety AS 22DQC   ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓     AM 22DQC   ✓...

  • Page 49: Encoder Description

    DIN 332, Part 2 with M3 to M24 threaded hole depending on the shaft diameter. For a coupling output, the second shaft end can transmit the full rated power. Contact Siemens for the power that can be transmitted and permissible cantilever force if belt pulleys, chains or gear wheels are used as output element on the second shaft end.

  • Page 50: Technical Data Of The Drive-Cliq Encoder

    Technical description 4.6 Encoder By mounting it on the second shaft end of the motor, the geared motor can be rotated even when the motor winding is in a no-voltage state. Note The handwheel in combination with the second shaft end cannot be selected in conjunction with the following gearbox types and/or motors: •...

  • Page 51: Technical Data Of The Incremental Encoder

    Technical description 4.6 Encoder DRIVE-CLiQ encoder AS22DQC AS22DQC AM22DQC AM22DQC Relevant standards (compliance   EN ISO 13849‑1:20   EN ISO 13849‑1:20 with applicable national and region‐ al laws, standards and regulations is EN 61800‑5‑2:2017 EN 61800‑5‑2:2017 also essential) Additional order data -Z with order Order code code 2KJ3...-..-..-Z  ...
  • Page 52 Technical description 4.6 Encoder Table 4-10 Technical data Incremental encoder HTL2048S/R KD HTL1024S/R KD TTL1024S/R KD HTL2048S/R FD Pulses per revolution 2048 1024 1024 2048 Incremental signals Supply voltage U 10 ... 30 V 5 V  ±10 % 10 ... 30 V Maximum current consump‐ typ. 50 mA; typ. 40 mA; typ.

  • Page 53: Technical Data Of The 1Xp8022 Incremental Encoder

    Technical description 4.6 Encoder G_D087_XX_00286 Connection assignment incremental encoder 360° el Incremental encoder signal Optional cable M23 connector, 12-pole Signal +Vsens     0 V 0Vsens Color Pink Blue Black Brown Green Violet Gray Yellow White/ White Brown/ of the green green flexible lead 0 V and 0 Vsens or +V and +Vsens are jumpered internally in the rotary encoder (PCB).
  • Page 54 Technical description 4.6 Encoder Table 4-11 Technical data Incremental encoder 1XP8022 Pulses per revolution 2048 1024 1024 Incremental signals Supply voltage U 8 ... 30 V (reverse-polarity protected) ± 5 % (reverse-polarity protected) Maximum current consumption with‐ ≤100 mA out load Permissible load per output I≤70 mA Outputs 2 square-wave pulses A, B...

  • Page 55: Technical Data Of 1Xp8014 And 1Xp8024 Absolute Encoders

    Technical description 4.6 Encoder Connections Connec‐ 0 V tion/termi‐ nal box Color of Blue Green Brown Gray Black Pink White Yellow Violet the flexi‐ ble lead 4.6.7 Technical data of 1XP8014 and 1XP8024 absolute encoders The multiturn absolute encoder is supplied with EnDAT protocol or SSI protocols and mounted on the shaft.
  • Page 56 Technical description 4.6 Encoder Optional cable G_D087_XX_00011 Connection assignment, absolute encoder   Power supply Increment signals Absolute position values Other sig‐ nals Connec‐ Sensor 0 V Sen‐ In‐ DATA CLOC Di‐ Zeros tion sor 0  rec‐ shiel tion of ro‐ ta‐ tion Flange socket (SSI) Color of...

  • Page 57: Technical Data Of Absolute Encoder 1Xp8024-21

    Technical description 4.6 Encoder 4.6.8 Technical data of absolute encoder 1XP8024-21 The absolute encoder is supplied with Synchronous Serial Interface (SSI) protocol and High Threshold Logic (HTL) incremental signals. The absolute encoder is ideally suited for SINAMICS G120D. Table 4-13 Technical data Absolute encoder 1XP8024-21 Supply voltage U...

  • Page 58: Rugged Encoders

    Technical description 4.6 Encoder Optional cable G_D087_XX_00011 Connection assignment, absolute encoder   Power supply Increment signals Absolute position values Other sig‐ nals Connec‐ Sensor 0 V Sen‐ In‐ DATA CLOC Coun Zeros tion sor 0  t di‐ shiel rec‐ tion Flange socket (SSI) Color of Brown/ Blue...
  • Page 59 Technical description 4.6 Encoder Table 4-14 Technical data of the rotary pulse encoder Supply voltage U +9 ... +30 V Supply voltage U +9 ... 30 V Current consumption without Max. 80 mA Current consumption without 50 ... 100 mA load load Permissible load current per 40 mA Permissible load current per 60 mA, 300 mA peak output output...

  • Page 60: Terminal Box And Application Box

    Technical description 4.7 Terminal box and application box Table 4-15 Technical data of the rotary pulse encoder Supply voltage U +9 ... 30 V Current consumption without load Approx. 100 mA Permissible load current per output 60 mA, 300 mA peak Pulses per revolution 1024 Outputs 4 short-circuit-proof square-wave pulses A, B and A', B' Pulse offset between the two outputs 90° ±20°...

  • Page 61: Rating Plate

    Technical description 4.9 Surface treatment Rating plate The rating plate of the gearbox or geared motor is printed on a labeled polyester film or optionally on a stainless steel rating plate. The rating plate is glued using a special masking film. The film ensures permanent resistance to UV radiation and media of all kinds, such as oils, greases, salt water and cleaning agents.
  • Page 62 Technical description 4.9 Surface treatment Paint according to corrosiveness categories Paint system Description Corrosiveness category C1, unpainted for gearbox and motor housings made of aluminum • Indoor installation • Heated buildings with neutral atmospheres • Resistance to greases and some resistance to mineral oils, aliphatic solvents •...

  • Page 63: Primed Version

    Technical description 4.9 Surface treatment Paint system Description Corrosiveness category C4 for high environmental stress 2‑component epoxy zinc phosphate base • Indoor and outdoor installation coat, • Chemical plants, swimming pools, wastewater treat‐ 2‑component polyurethane top coat ment plants, electroplating shops, and boathouses above seawater •...
  • Page 64 Technical description 4.9 Surface treatment Paint system Can be overpainted with Primer according to corrosiveness category C2 G 2‑component epoxy zinc phosphate, • 2‑component - polyurethane paint specified coat thickness 60 μm • 2‑component - epoxy paint • 2‑component - acrylic paint • Acid-hardening paint Paint system Can be overpainted with Primer according to corrosiveness category C4 G...

  • Page 65: Incoming Goods, Transport, And Storage

    Incoming goods, transport, and storage Incoming goods NOTICE Transport damage Neither install nor commission damage products Note If you do not install the product immediately, do not remove or damage any of the packaging because this serves as preservation and/or corrosion protection Note Check that the technical specifications are in accordance with the purchase order.

  • Page 66: Fastening For Suspended Transport

    Incoming goods, transport, and storage 5.2 Transport packaging complies with HPE Packaging Guidelines (Bundesverband Holzpackmittel Paletten Exportverpackungen e.V., the German Federal Association for wooden packaging, pallets, and export packaging). Note the symbols which appear on the packaging. These have the following meanings: This way up Center of gravity Fragile...

  • Page 67: Storage

    Incoming goods, transport, and storage 5.3 Storage Storage WARNING Injuries Danger of serious injuries caused by falling objects. NOTICE Failure of the exterior protection Mechanical damage, chemical damage and thermal damage, such as scratches, acids, alkalis, sparks, welding beads and heat cause corrosion. Do not damage the paint finish.
  • Page 68 Incoming goods, transport, and storage 5.3 Storage Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...

  • Page 69: Mounting

    Mounting Unpacking Remove and dispose of the packaging material and transport equipment in compliance with regulations. General information on installation WARNING Working under load Under load, the system can start or reverse in an uncontrolled fashion. The entire system must be load-free so that there is no danger when carrying out this work. NOTICE Overheating caused by solar radiation Overheating of the motor due to exposure to direct sunlight...

  • Page 70: Thread Sizes And Tightening Torques For Fastening Bolts

    Mounting 6.4 Installation conditions for the motor Thread sizes and tightening torques for fastening bolts The general tolerance for the tightening torque is 10%. The tightening torque is based on a friction coefficient of μ = 0.14. Table 6-1 Tightening torques for fixing screws Thread size Tightening torque for property class 10.9...

  • Page 71: Condensation Drain Hole (Optional)

    Mounting 6.6 Connecting the motor in the terminal box For the vertical mounting position with the fan cover facing upwards, provide protection to prevent foreign objects falling in, e.g. with an appropriate cover. Condensation drain hole (optional) When installing the surface-cooled motor, take care that the condensation drain holes are at the lowest point.
  • Page 72 Mounting 6.6 Connecting the motor in the terminal box In the case of the converter world motor, do not change the star or delta connection. The MLFB and the motor data contain information about the connection method. Select the connection cables according to DIN VDE 0100. Take into account the rated current and the plant-specific conditions.

  • Page 73: Terminal Box

    Mounting 6.6 Connecting the motor in the terminal box 6.6.2 Terminal box DANGER Dangerous voltages Can result in death, physical injury, or damage to property. Observe the following safety information before connecting up the motor: • Only qualified personnel is permitted to work on the machine. •...

  • Page 74: Terminal Marking

    Mounting 6.6 Connecting the motor in the terminal box Please note that the motor degree of protection is only obtained after correctly connecting up and tightening the cable glands and blanking plugs. Seal the thread of the cable glands and sealing plugs with a sealing compound or O-ring when connecting. 6.6.3 Terminal marking For terminal designations, the following principle definitions apply to three-phase motors:...

  • Page 75: Connecting The Cables In The Terminal Box

    Mounting 6.6 Connecting the motor in the terminal box Table 6-3 Direction of rotation of the geared motor with a view of the output shaft Gearbox type View of Direction of rotation Output shaft Drive shaft Output shaft Right Right   Left Right Left...

  • Page 76: Installation And Routing

    Mounting 6.6 Connecting the motor in the terminal box Table 6-4 Maximum conductor connection of the external grounding Motor size Thread size 63 … 90 100 … 112 132 … 180 2 x M6 225, 250 2 x M8 6.6.7 Installation and routing Note Match the screw connection to the connection cable used: •...
  • Page 77 Mounting 6.6 Connecting the motor in the terminal box ... 10 mm Connecting two conductors of approximately the same thickness with terminal clamp..25 mm ①  Link rail ② Line connecting cable ③ Motor connecting cable ④  Cover washer Grounding connection type Connecting an individual conductor under the external grounding bracket.

  • Page 78: Electrical Connection, Brake/Rectifier (Optional)

    Mounting 6.6 Connecting the motor in the terminal box For metal or plastic cable glands, please use the following tightening torques for direct mounting. The O-ring cross-section is 2 mm. Table 6-6 Tightening torque for cable glands and blanking plugs Thread size Tightening torque ±10 % Thread size Tightening torque ±10 %...

  • Page 79: External Fan (Optional)

    Mounting 6.6 Connecting the motor in the terminal box Brake Brake Rectifier Rectifier Function circuit diagram of a brake switched on the Function circuit diagram of a brake switched on the DC and AC sides AC side Figure 6-4 Circuit diagram A01BD000 (326592) 6.6.9 External fan (optional) Please note the direction of rotation.
  • Page 80 Mounting 6.6 Connecting the motor in the terminal box Circuit diagrams of the external fan Figure 6-5 Star connection Figure 6-6 Delta connection Figure 6-7 Steinmetz delta connection U1 (T1) Black V1 (T2) Light blue W1 (T3) Brown U2 (T4) Green V2 (T5) White W2 (T6) Yellow Technical specifications of the external fan...
  • Page 81 Mounting 6.6 Connecting the motor in the terminal box Size Frequency Rated voltage Rated current Power con‐ Volume flow range sumption Phase 0.19 0.16 / 0.09 0.22 0.13 / 0.07 0.29 0.39 / 0.22 0.23 0,32/ 0.18 0.29 0.37 / 0.21 0.29 0.30 / 0.18 0.27...

  • Page 82: Operation On The Converter

    Mounting 6.7 Operation on the converter Size Frequency Rated voltage range Phase Connection 90, 100, 112 220 ... 277 ⊥ (Δ) 200 ... 303 / 346 ... 525 Δ / Y 220 ... 277 ⊥ (Δ) 220 ... 332 / 380 ... 575 Δ / Y 132, 160 230 … 277...
  • Page 83 Mounting 6.7 Operation on the converter The information specified refers to the standard (basic) insulation system. Other insulation systems on request. The following applies for the voltage rise time: T  > 0.3 ± 0.2 μs. The voltages specified are peak-peak values (Vpk/pk). When selecting a converter world motor, only the improved ("Advanced") insulating system is used.
  • Page 84 Mounting 6.7 Operation on the converter Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...

  • Page 85: Commissioning

    Commissioning Insulation resistance test Only appropriately qualified technical personnel knowledgeable about the subject matter may install and commission the system. The technical personnel are also familiar with work protection regulations, safety regulations and the relevant domestic regulations. For accident prevention, apply the corresponding laws and regulations applicable in the country as well as safety equipment when mounting and operating the motor.

  • Page 86: Commissioning The Motor

    Commissioning 7.2 Commissioning the motor Note If the critical insulation resistance is less than or equal to this value, then the windings must be dried or, if the rotor is removed, cleaned thoroughly and dried. After drying cleaned windings remember that the insulation resistance is lower for a warm winding.
  • Page 87 Commissioning 7.2 Commissioning the motor Note With a backstop: The geared motor will be damaged if operated with the incorrect direction of rotation. Check the direction of rotation before commissioning. Manually rotate the drive end or motor. Check the motor direction of rotation using the phase sequence; if required, interchange 2 phases.
  • Page 88 Commissioning 7.2 Commissioning the motor • Check that the electrical connections are securely fastened. • Check all the touch protection measures for both moving and live parts. • Check that the monitoring instruments are connected and set correctly. • Check the coolant temperature. •...

  • Page 89: Operation

    Operation CAUTION Malfunctions can cause personal injuries or motor damage In the event of changes during operation, the drive unit must be switched off immediately. Determine the cause of the fault using the fault table (Page 89). Remedy faults or have faults remedied.
  • Page 90 Operation Ensure that the motor power is reduced corresponding to the maximum output torque at the gearbox. Note Converter world motor The motor was specifically optimized for the vector control mode. For the servo control mode, in some instances, adapt the adjustable parameters. Converter world motor with speed encoder When operating the motor with an encoder in the servo control mode, it is recommended that the smoothing time constant for the speed actual value (Startdrive parameter...

  • Page 91: Faults, Causes And Remedies

    Faults and malfunctions that occur during the warranty period and requiring repair work on the motor may only be remedied by Technical Support. If faults occur without a clearly identifiable cause after the warranty period has elapsed, Siemens AG recommends the services provided by Technical Support.
  • Page 92 Faults, causes and remedies Faults Causes Remedy Motor does not ramp up Counter torque too high Check the motor torque and the load torque. Line voltage too low Check the line supply. Phase interruption Check the connection to the line supply. Circuitry incorrect Observe the circuit diagram and rating plate...

  • Page 93: Service And Maintenance

    Improper maintenance Only authorized qualified personnel may perform the maintenance and servicing. It is only permissible to install original parts supplied by Siemens. Only qualified personnel may perform the inspection, maintenance and servicing work. Carefully comply with the specific safety instructions (Page 25).

  • Page 94: Lubrication

    Service and maintenance 10.3 Lubrication Locking the manual brake release lever 1. Screw on the manual brake release lever. 2. Bring the manual brake release lever into the position in which the brake is released. 3. Tighten the locking screw far enough so that the manual brake release lever cannot return to the unreleased position.
  • Page 95 Service and maintenance 10.3 Lubrication Horizontal mounting position (IM B.) Table 10-2 Grease service life in operating hours [h] for permanent lubrication Size Motor speed n in r/min Grease quantity in the bearing 3 600 3 000 1 800 1 500 1 200 ≤ 1 000 D-end ND-end Operating hours in h 33 000 33 000 33 000...

  • Page 96: Cleaning The Motor

    Service and maintenance 10.5 Checking the tightness of fastening bolts 10.4 Cleaning the motor WARNING Explosion hazard due to overheating of the machine caused by a layer of dust Deposits of dust have a thermally insulating effect, causing the machine to overheat. The maximum surface temperature of the machine is not adhered to.

  • Page 97: Thread Sizes And Tightening Torques For Fastening Bolts

    Service and maintenance 10.8 Servicing the brake 10.6 Thread sizes and tightening torques for fastening bolts The general tolerance for the tightening torque is 10%. The tightening torque is based on a friction coefficient of μ = 0.14. Table 10-4 Tightening torques for fixing screws Thread size Tightening torque for property class 10.9...

  • Page 98: Maintenance Intervals For The Brake

    Service and maintenance 10.8 Servicing the brake of braking and the frequency of operation. If several of the listed causes of wear to the friction lining occur at the same time in a single application, the influencing factors should be added together when calculating the wear. The following table describes the different causes of wear and their effects on the spring- operated brake components.

  • Page 99: Check The Air Gap And Function

    For operating brakes, the maintenance intervals depend on the load on the brake in the specific application. Take all causes of wear into account when calculating the maintenance intervals. Siemens recommends a regular inspection at fixed time intervals for brakes that are subject to low loads, e.g. holding brakes with an emergency stop.

  • Page 100: Adjusting The Air Gap

    Service and maintenance 10.8 Servicing the brake Procedure Checking the air gap 1. Remove the fan cover For the combination with manual brake release: Unscrew the manual brake release lever For separately driven fans Remove the fan cover with separately driven fan 2.
  • Page 101 Service and maintenance 10.8 Servicing the brake WARNING Decrease of braking effect due to contamination Do not allow oil or grease to come into contact with friction surfaces. Figure 10-2 Adjusting the air gap Procedure 1. Remove the fan cover For the combination with manual brake release: Unscrew the manual brake release lever For separately driven fans: Remove the fan cover with separately driven fan.
  • Page 102 Service and maintenance 10.8 Servicing the brake Table 10-7 Air gap values for the standard version Brake type Nominal air Maximum air gap for Setting dimen‐ sion, air gap of Standard excita‐ Overexcitation the manual tion brake release Lmax. (+0.1 / -0.05) lever Lmax.

  • Page 103: Replacing The Friction Lining

    Service and maintenance 10.8 Servicing the brake Table 10-8 Tightening torque for the brake screw Brake type Thread size Tightening torque Siemens Brake supplier INTORQ BA BFK458 (06E) 3 x M4 INTORQ BA BFK458 (08E) 3 x M5 INTORQ BA BFK458 (10E) 3 x M6 INTORQ BA BFK458 (12E) 3 x M6 L60, L80 INTORQ BA BFK458 (14E), IN‐ 3 x M8 TORQ BA BFK458 (16E) L150 INTORQ BA BFK458 (18E) 6 x M8 L260, L400 INTORQ BA BFK458 (20E), IN‐...
  • Page 104 Service and maintenance 10.8 Servicing the brake 8. Measure the thickness of the new rotor and the head height of the sleeve screws with a caliper gauge. 9. Calculate the gap between the solenoid and the armature disk as follows: Gap = rotor thickness + s  - head height.

  • Page 105: Disposal

    Disposal Recycling and disposal of SIMOGEAR geared motors For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and/or electronic devices and dispose of the device in accordance with the regulations in your country. Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...
  • Page 106 Disposal Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...

  • Page 107: Technical Data

    Technical data 12.1 Type designation Table 12-1 Example of the article number structure Motor Article number position SIMOGEAR geared motors   LE/LES motor with Premium efficiency for converter operation   worldwide (converter world motor) Induction motor LA General Purpose (aluminum)  ...

  • Page 108: Rating Plate Data

    Technical data 12.2 Rating plate data Premium efficiency for converter world motor Forced ventilation High inertia fan Protective canopy Handwheel Backstop SINAMICS G110M Brake L, FDX Spring-operated single-disk brake, DC excited Functionally safe brake Size ../10 Adjusted braking torque Standard version Enclosed version H, HA Manual brake release, lockable manual brake release Microswitch...

  • Page 109: Rating Plate Simogear Converter World Motor

    2 operating points as well as the usual certificates and the energy efficiency class are stamped on the rating plate of the converter world motor. The motor is only suitable for converter operation.  SIEMENS SIEMENS Figure 12-1 Example of a SIMOGEAR rating plate for the converter world motor...
  • Page 110 Technical data 12.2 Rating plate data Gearbox output speed n in rpm for the 2nd rated operating point Geared motor output torque T  in Nm for the 1st rated operating point Geared motor output torque T in Nm for the 2nd rated operating point Service factor f for the 1st rated operating point Service factor f...

  • Page 111: Rating Plate Simogear Geared Motors Without A Ul/Csa Design

    Technical data 12.2 Rating plate data 12.2.3 Rating plate SIMOGEAR geared motors without a UL/CSA design SIEMENS SIEMENS Figure 12-2 Example of a SIMOGEAR rating plate for geared motors without UL-CSA Data matrix code Underlying standard Serial number CE marking or other marking, if required...

  • Page 112: Rating Plate Simogear Geared Motors With A Ul/Csa Design

    Motor designation Anti-condensation heating Manufacturer's address and country of origin 12.2.4 Rating plate SIMOGEAR geared motors with a UL/CSA design SIEMENS SIEMENS Figure 12-3 Example of a SIMOGEAR rating plate for geared motors with UL/CSA approval Motors for mounting onto SIMOGEAR gearboxes...
  • Page 113 Technical data 12.2 Rating plate data Data matrix code Underlying standard Serial number CE marking or other marking, if required Article number Type designation with marking of the (functionally safe) rotary encoder Geared motor type Degree of protection acc. to IEC 60034‑5 Ventilation type acc.

  • Page 114: Rating Plate Simogear Geared Motors For Converter Operation

    Rating plate SIMOGEAR geared motors for converter operation The supplementary plate of the geared motor with line motors is suitable for converter operation. Technical data for converter operation at 87 Hz and 104 Hz is stamped on the supplementary plate. SIEMENS SIEMENS ± ±...

  • Page 115: Product Marking Ukca (United Kingdom Conformity Assessed)

    Technical data 12.4 Circuit diagrams Energy efficiency Frequency 2 Rated frequency f in Hz Rated voltage / range U in V Circuit, circuit symbols according to DIN EN 60617 Part 6 / IEC 60617-6 Rated current I  in A Power factor cos φ Rated power P  in kW Rated speed n  in rpm Energy efficiency Gearbox code for SINAMICS systems Encoder code for SINAMICS systems...
  • Page 116 Technical data 12.4 Circuit diagrams The circuit diagrams are placed in the terminal box, and supplied with the motor. Table 12-4 Example of the circuit diagram numbering Example: 1st position       2nd position       3rd position    ...
  • Page 117 Technical data 12.4 Circuit diagrams Supple‐ Terminal Supple‐ Terminal Terminal Designation Function mentary marking mentary marking numbering device device Europe Europe Nema Nema 2TB1; 2TB2 P3; P4 03; 04 Temperature monitor Temperature monitor line motor winding disconnection in case of op‐ tion WT for disconnection 1HE1;...
  • Page 118 Technical data 12.4 Circuit diagrams Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...

  • Page 119: Spare Parts

    As a consequence, active and / or passive safety is diminished. Siemens explicitly states that only spare parts and accessories supplied by Siemens have been tested and approved by Siemens. If you do not use original spare parts and original accessories, Siemens excludes any liability and warranty.

  • Page 120: Spares On Web

    The proven services therefore contribute to reducing the total cost of ownership for you, as well as to creating sustainable values and solutions. The technical product lists are provided in Spares on Web (https://www.sow.siemens.com/? lang=en). SIEMENS ①...

  • Page 121: Spare Parts Lists

    Spare parts 13.3 Spare parts lists 13.3 Spare parts lists 13.3.1 Motor sizes 63 - 250 Figure 13-3 Motor frame sizes 63 - 90 Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...
  • Page 122 Spare parts 13.3 Spare parts lists Figure 13-4 Motor frame sizes 100 - 160 Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...
  • Page 123 Spare parts 13.3 Spare parts lists Figure 13-5 LEP motor frame sizes 100 - 160 Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...
  • Page 124 Spare parts 13.3 Spare parts lists Figure 13-6 Motor frame sizes 180 - 250 Spare parts list for motor sizes 63 - 250 1401 Screw plug 2512 Screw lock washer Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...
  • Page 125 Spare parts 13.3 Spare parts lists 1420 Vent / breather filter 2513 Bracket 2102 Stator 2516 Complete terminal board 2200 Rotor 2517 Screw 2301 Bearing shield 2518 Screw lock washer 2303 2519 2305 Shim 2521 Terminal connector 2306 Bearing 2522 Terminal strip 2307 Locking ring 2523 Screw...

  • Page 126: Motor Frame Sizes 100 - 250

    Spare parts 13.3 Spare parts lists 13.3.2 Motor frame sizes 100 - 250 1401 Screw plug 2522 Terminal strip 1420 Vent filter 2523 Screw 2102 Stator 2531 Nut 2200 Rotor 2534 Screw plug complete 2301 Bearing shield 2540 Rectifier 2305 Shim 2555 Screw Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...
  • Page 127 Spare parts 13.3 Spare parts lists 2306 Bearing 2556 Screw lock washer 2307 Locking ring 2557 Bracket 2308 Locking ring 2601 Fan blade 2309 Grease 2602 Tolerance ring 2326 Screw 2603 Locking ring 2327 Screw lock washer 2605 Fan cover 2329 Nut 2606 Screw lock washer 2312 Shaft sealing ring 2607 Screw...

  • Page 128: Brake

    Spare parts 13.3 Spare parts lists 13.3.3 Brake Figure 13-8 L brake Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...
  • Page 129 Spare parts 13.3 Spare parts lists Figure 13-9 FDX brake Spare parts list for brakes 2109 Plugs for cable slot 2472 Shaft extension 2115 End sleeve / cable lug 2493 Screw 2401 Bearing shield 2494 2405 Spring washer 2495 Screw lock washer 2406 Bearing 2501...
  • Page 130 Spare parts 13.3 Spare parts lists 2420 Supporting disk / shim 2530 Cable gland 2421 Feather key 2531 2422 Dust protection ring 2532 Reduction / expansion 2423 Manual brake release lever 2533 Cable 2424 Shaft sealing ring 2534 Screw plug M424 Shaft sealing ring 2540 Rectifier N424...

  • Page 131: Backstop

    Spare parts 13.3 Spare parts lists 13.3.4 Backstop Figure 13-10 Backstop 2401 Bearing shield 2478 Protective cover 2440 Backstop, inner ring 2479 Sealing ring 2469 Backstop, outer ring 2480 Seal 2470 Screw 2602 Feather key 2471 Screw lock washer 2605 Fan cover 2472 Shaft extension 2606...

  • Page 132: Encoder On Fan Cover

    Spare parts 13.3 Spare parts lists 13.3.5 Encoder on fan cover Figure 13-11 Encoder on fan cover ① Self-ventilated motor ② Unventilated motor 2451 Cover 2453 Screw 2454 2472 Shaft extension 2480 Encoder 2481 Screw 2482 Screw lock washer 2483 2485 Coupling 2489 Sleeve / bushing 2601...

  • Page 133: Encoder In The Motor With External Fan

    Spare parts 13.3 Spare parts lists 13.3.6 Encoder in the motor with external fan Figure 13-12 Encoder in the motor with separately driven fan 2442 Torque arm 2470 Screw 2471 Screw lock washer 2472 Shaft extension 2474 Screw lock washer 2476 Supporting disk / shim 2480 Encoder 2481...
  • Page 134 Spare parts 13.3 Spare parts lists Motors for mounting onto SIMOGEAR gearboxes Operating Instructions, 01/2024, A5E53220841A/RS-AA...
  • Page 136 More information SIMOGEAR on the Internet: www.siemens.com/simogear Industry Online Support (Service and Support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall...

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