hit counter script
Siemens SIMOGEAR BA 2331 Mounting And Operating Instructions
  1. Manuals
  2. Brands
  3. Siemens Manuals
  4. Engine
  5. Simogear BA 2331
  6. Mounting and operating instructions

Siemens SIMOGEAR BA 2331 Mounting And Operating Instructions

Geared motor with drive-cliq rotary encoder
Hide thumbs Also See for SIMOGEAR BA 2331:
Table of Contents

Advertisement

Quick Links

Download this manual
S
afety
I
ntegrated
Edition
01/2024
ORIGINAL MOUNTING AND OPERATING INSTRUCTIONS
SIMOGEAR
Geared motor with DRIVE-CLiQ rotary encoder
BA 2331
www.siemens.com/simogear

Advertisement

Table of Contents
loading

Related Manuals for Siemens SIMOGEAR BA 2331

Summary of Contents for Siemens SIMOGEAR BA 2331

  • Page 1 Edition 01/2024 ORIGINAL MOUNTING AND OPERATING INSTRUCTIONS SIMOGEAR Geared motor with DRIVE-CLiQ rotary encoder BA 2331 www.siemens.com/simogear...
  • Page 3 Introduction Fundamental safety instructions Specific safety instructions Installing the rotary encoder Geared motors SIMOGEAR DRIVE-CLiQ Ensuring functional safety Technical data Operating Instructions Disposal Translation of the original instructions 01/2024 A5E53220846A/RS-AA...
  • Page 4 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol.

  • Page 5: Table Of Contents

    Websites of third-party companies..................8 SIMOGEAR documentation....................8 Documentation on the Internet .................... 9 Service and support ......................9 1.6.1 Siemens Industry Online Support on the Web............... 9 1.6.2 Spare parts services ......................10 Important product information ..................10 1.7.1 Intended use........................
  • Page 6 Table of contents Ensuring functional safety........................31 Fundamental safety instructions for Safety Integrated............31 General information......................32 Unpacking ......................... 35 Commissioning the DRIVE-CLiQ rotary encoder..............36 Technical data............................39 General technical specifications..................39 Type designation of the geared motor ................40 Technical specifications of the brake for encoders for functional safety........

  • Page 7: Introduction

    Unless explicitly agreed as part of a contract, Siemens assumes no liability relating to such suitability. Suitability for a particular application in specific individual cases must be assessed by the user on a case-for-case basis, taking into account all technical, legal and other requirements.

  • Page 8: About This Manual

    This documentation should be kept in a location where it can be accessed. Make the documentation available to the personnel that have been deployed. Description This documentation includes recommendations relating to third-party products. Siemens is aware of the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers.

  • Page 9: Preventing Hazards

    The warning note concept is explained at the beginning of this documentation. 1.3.4 What is new in BA_2331_0721? Main changes in this edition Revisions • Address changed from Siemens AG to Innomotics GmbH • Front covers U1 and U4 adapted 1.3.5 Standard scope Description This documentation describes the functionality of the standard scope.

  • Page 10: Websites Of Third-Party Companies

    This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens does not check the information that appears on these websites and is not responsible for the content and information provided there.

  • Page 11: Documentation On The Internet

    Service and support 1.6.1 Siemens Industry Online Support on the Web Description The following is available via Siemens Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/), among others: • Product support • Global forum for information and best practice sharing between users and specialists •...

  • Page 12: Spare Parts Services

    1.6.2 Spare parts services Description The online spare part service "Spares on Web" offers certain spare parts for the product: • Website: SOW address (https://www.sow.siemens.com/?lang=en). Important product information 1.7.1 Intended use The geared motor complies with the requirements of the Machinery Directive 2006/42/EC.
  • Page 13 The encoder is mounted in compliance with the relevant standards listed in the Declaration of Conformity for safety-relevant applications. Observe the notes in Chapter Ensuring functional safety (Page 31). Siemens does not accept any liability for injury or damage resulting from non-observance of these operating instructions.

  • Page 14: Predictable Incorrect Use

    Injuries due to incorrect use Death or severe injury can occur if you use the gearbox or the geared motor other than in the way intended by Siemens. You destroy or damage the gearbox or the geared motor. Incorrect use includes, for example •...

  • Page 15: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 16 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to damaged motors or devices Improper handling of motors or devices can damage them. Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. •...
  • Page 17 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices, cellphones or WLAN devices. • Use the "SIEMENS Industry Online Support App" or a QR code scanner only on equipment that has already been switched off.
  • Page 18 Fundamental safety instructions 2.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning. •...
  • Page 19 Fundamental safety instructions 2.1 General safety instructions WARNING Injury caused by moving or ejected parts Contact with moving motor parts or drive output elements and the ejection of loose motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death. •...

  • Page 20: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
  • Page 21 Fundamental safety instructions 2.3 Cybersecurity information Further information is provided on the Internet: Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.

  • Page 22: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system integrator must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 23 Fundamental safety instructions 2.4 Residual risks of power drive systems 6. Influence of network-connected and wireless communications systems, e.g. ripple-control transmitters or data communication via the network or mobile radio, WLAN or Bluetooth. 7. Motors for use in potentially explosive areas: When moving components such as bearings become worn, this can cause enclosure components to exhibit unexpectedly high temperatures during operation, creating a hazard in areas with a potentially explosive atmosphere.
  • Page 24 Fundamental safety instructions 2.4 Residual risks of power drive systems SIMOGEAR DRIVE-CLiQ Operating Instructions, 01/2024, A5E53220846A/RS-AA...

  • Page 25: Specific Safety Instructions

    Specific safety instructions General overview Note Siemens does not accept any liability for damage and operating faults that result from the non- observance of these operating instructions. Note EU RoHS Directive and UK Directive SIMOGEAR geared motors comply with the stipulations laid down in Directive 2011/65/EU and UK directive "The Restriction of the Use of certain Hazardous Substances in Electrical and...

  • Page 26: Encoder Systems With Drive-Cliq Interface

    The geared motors described here correspond to state-of-the-art technology at the time these operating instructions were printed. Siemens reserves the right to change individual components and accessory parts in the interest of ongoing development. The changes are designed to improve performance and safety.

  • Page 27: Handling Electrostatic Sensitive Devices (Esd)

    Specific safety instructions 3.3 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that can be damaged by either electrostatic fields or electrostatic discharge. NOTICE Damage caused by electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions as a result of damaged individual components, integrated circuits, modules or devices.
  • Page 28 Specific safety instructions 3.3 Handling electrostatic sensitive devices (ESD) SIMOGEAR DRIVE-CLiQ Operating Instructions, 01/2024, A5E53220846A/RS-AA...

  • Page 29: Installing The Rotary Encoder

    Installing the rotary encoder Electrical installation of the encoder WARNING Premature damage or destruction of the rotary encoder Electrostatic discharge causes the rotary encoder to fail. Do not touch the connector pins. Do not exceed the following tolerances regarding the motor supply voltage according to EN 60034‑1 Range A.

  • Page 30: Design Of The Signal Plug Connector

    RX-N 24 V 0 V Connecting to a converter • Use pre-assembled MOTION-CONNECT cables from SIEMENS. • Pre-assembled MOTION-CONNECT cables reduce installation time and costs and increase operational reliability. Note The cable shielding, made up of as many strands as possible, must have a high electrical conductivity.
  • Page 31 Installing the rotary encoder 4.5 Signal lines for motors with DRIVE-CLiQ encoder Note The protective braided shield, comprising as many strands as possible, must have a high electrical conductivity. Braided shields made of copper or aluminum are well suited. SIMOGEAR DRIVE-CLiQ Operating Instructions, 01/2024, A5E53220846A/RS-AA...
  • Page 32 Installing the rotary encoder 4.5 Signal lines for motors with DRIVE-CLiQ encoder SIMOGEAR DRIVE-CLiQ Operating Instructions, 01/2024, A5E53220846A/RS-AA...

  • Page 33: Ensuring Functional Safety

    Ensuring functional safety WARNING Inadequately qualified personnel If the rotary encoder is electrically installed by inadequately qualified personnel, the functional safety could be disabled. Only qualified personnel are authorized to carry out the work. Such personnel must be trained in: •...

  • Page 34: General Information

    Ensuring functional safety 5.2 General information WARNING Unexpected movement of machines caused by inactive safety functions Inactive or unadjusted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning. •...
  • Page 35 Ensuring functional safety 5.2 General information WARNING Non-observance of intended use The functional safety is not ensured if you do not observe the information regarding correct usage. Comply with the information regarding correct usage. WARNING Functional safety without conformity assessment The geared motor is designed for installation in a machine. The company operating the machine is responsible for defining the safety level and its actual implementation in the machine.
  • Page 36 The responsibility and liability regarding functional safety and its associated traceability is completely transferred to the operating company: • If the operating company damages the seal that was attached by Siemens. • If the operating company carries out work in the area around the seal.

  • Page 37: Unpacking

    Ensuring functional safety 5.3 Unpacking Unpacking NOTICE Transport damage impairs the correct function of the geared motor Never commission faulty or defective geared motors. Check the geared motor for completeness and for damage. Report any missing parts or damage immediately. Keep the connector protection cap of the rotary encoder on the connector until you connect the rotary encoder to a suitable encoder evaluation unit.

  • Page 38: Commissioning The Drive-Cliq Rotary Encoder

    Ensuring functional safety 5.4 Commissioning the DRIVE-CLiQ rotary encoder Commissioning the DRIVE-CLiQ rotary encoder WARNING Inadequately qualified personnel If the rotary encoder is electrically installed by inadequately qualified personnel, the functional safety will be disabled. Only qualified personnel are authorized to carry out the work. Such personnel must be trained in: •...
  • Page 39 Ensuring functional safety 5.4 Commissioning the DRIVE-CLiQ rotary encoder   FDU............. ④ Factory serial number, see rating plate geared motor The designated product is designed for installation in a machine. Commissioning is prohibited until it has been established that the end product conforms with Directive 2006/42/EC. Measure Is the current SINAMICS documentation available when the motor is to be operated on the SI‐...
  • Page 40 Ensuring functional safety 5.4 Commissioning the DRIVE-CLiQ rotary encoder SIMOGEAR DRIVE-CLiQ Operating Instructions, 01/2024, A5E53220846A/RS-AA...

  • Page 41: Technical Data

    Technical data   DQ encoder for SIMOGEAR 2KJ3 Absolute encoder, 22-bit sin‐ Multiturn absolute encoder, 22 gle-turn Encoder designation AS22DQC AM22DQC Resolution 4,194,303 (22 bit) 4,194,304 (22 bit) Absolute position Yes, within one revolution Yes, 4096 revolutions (12 bits) Angular error ± 100" ± 100" Comply with the ambient temperature in Chapter Intended use (Page 10). The external DRIVE-CLiQ rotary encoder components are manufactured out of the following materials: •...

  • Page 42: Type Designation Of The Geared Motor

    Technical data 6.2 Type designation of the geared motor Type designation of the geared motor Table 6-1 Example of the structure of article number position Z Article number position Z Rotary encoder Safety Integrated Description Order code of the special ver‐ sion AS22DQC Rotary encoder AS22DQC...

  • Page 43: 6.3 Technical Specifications Of The Brake For Encoders For Functional Safety

    Air gap check by operator only possible with force-ventilated motors. NOTICE Working on the brake Only Siemens service personnel or personnel trained and authorized by Siemens may carry out the work on the brake. Note L brakes are also available as functionally safe LS brakes (C09). When doing this, refer to operating instructions BA 2332 SIMOGEAR geared motor with holding brake for safety-related applications.
  • Page 44 Technical data 6.3 Technical specifications of the brake for encoders for functional safety Brake type Rated braking tor‐ Working capacity Nominal air gap s Maximum que T until the maxi‐ air gap s Lmax mum air gap W at 100 rpm reached L4 (06E) 46.8...

  • Page 45: Optional Brake Accessories

    Technical data 6.4 Optional brake accessories Brake type Rated braking tor‐ Working capacity Nominal air gap s Maximum que T until the maxi‐ air gap s Lmax mum air gap W at 100 rpm reached L150 (18E) L260 (20E) L400 (25E) Optional brake accessories Manual brake release (CO2) / Lockable manual release of the brake (CO3) WARNING...
  • Page 46 Technical data 6.4 Optional brake accessories work. Before (re)commissioning, the manual brake release lever (that can be unscrewed) should be removed and the brake should be checked to ensure that it functions perfectly. Keep the lockable manual brake release in the released state for maintenance work. Figure 6-1 Lockable manual brake release Microswitch (CO4)

  • Page 47: Disposal

    Disposal Recycling and disposal of SIMOGEAR geared motors For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and/or electronic devices and dispose of the device in accordance with the regulations in your country. SIMOGEAR DRIVE-CLiQ Operating Instructions, 01/2024, A5E53220846A/RS-AA...
  • Page 48 Disposal SIMOGEAR DRIVE-CLiQ Operating Instructions, 01/2024, A5E53220846A/RS-AA...
  • Page 50 More information SIMOGEAR on the Internet: www.siemens.com/simogear Industry Online Support (Service and Support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall...

Table of Contents