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ABB ACH580-01 Quick Installation And Start-Up Manual
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ABB ACH580-01 Quick Installation And Start-Up Manual

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DRIVES FOR HVAC
ACH580-01 IP66 (UL Type 4X) drives, IEC types
Quick installation and start-up guide
This guide is applicable to the global product types. There is a separate guide for the North American product types.
Documentation in other languages
Safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If
you are not a qualified electrical professional, do not do electrical installation or maintenance work.
WARNING! Before you activate the automatic fault reset or automatic restart functions of the drive control
program, make sure that no dangerous situations can occur. These functions reset the drive automatically and
continue operation after a fault or supply break. If these functions are activated, the installation must be clearly
marked as defined in IEC/EN/UL 61800-5-1, subclause 6.5.3, for example, "THIS MACHINE STARTS AUTOMATICALLY".
•
Do not do work on the drive, motor cable, motor, or control cables when the drive is connected to the input power.
Before you start the work, isolate the drive from all dangerous voltage sources and make sure that it is safe to start
the work. Always wait for 5 minutes after disconnecting the input power to let the intermediate circuit capacitors
discharge.
•
Do not do work on the drive when a rotating permanent magnet motor is connected to it. A rotating permanent
magnet motor energizes the drive, including its input and output terminals.
•
Do not tilt the drive. The drive is heavy and has a high
center of gravity. It can topple accidentally.
•
All frames have lifting eyes to assist with lifting.
•
Frames R3: Lifting the drive with a lifting device is
recommended since weight exceeds 50 lb (23 kg)
1. Unpack the drive
Keep the drive in its package until you are ready to install it.
Make sure that these items are included:
•
drive
•
mounting template
•
control panel (factory-installed inside the cover)
•
quick installation and start-up guide
•
multilingual residual voltage warning stickers
•
hardware and firmware manuals, if ordered
•
options in separate packages, if ordered.
Make sure that there are no signs of damage to the items.
2. Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC link capacitors. See
contact ABB technical support.
3. Select the cables and fuses
Obey the local regulations for the environment in which the drive will be installed.
Input power cable: Use symmetrical shielded cable (VFD cable) for the best EMC performance.
Motor cable: Use symmetrically shielded VFD motor cable to reduce bearing current and wear and stress on motor
insulation to provide the best EMC performance.
Ecodesign information
(EU 2019/1781 and SI 2021 No. 745)
About this document
3AXD50001020163 Rev A EN
2023-07-10
© 2023 ABB. All rights reserved.
Original instructions.
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  • Page 1 — DRIVES FOR HVAC ACH580-01 IP66 (UL Type 4X) drives, IEC types Quick installation and start-up guide This guide is applicable to the global product types. There is a separate guide for the North American product types. Ecodesign information Documentation in other languages (EU 2019/1781 and SI 2021 No.

  • Page 2: Install The Drive On The Wall

    Wet locations and underground cable: Use liquid-tight conduit in wet, dirty, dusty, corrosive or similar locations when using conduit. Usage of Non-metallic conduit underground and in wet locations is allowed. However, these installations inherently have an increased chance for nuisance problems due to the potential for water/moisture in the conduit. Water/ moisture in the conduit increases the likelihood of VFD faults or warnings.

  • Page 3: Remove The Cover(S)

     Distance between mounting holes Frame Width (a) Height (b) size 6.89 497 19.57 6.89 581 22.87 9.61 24.50 Your drive's frame size is shown on the drive nameplate.  Put the drive on the wall and tighten the screws 6.
  • Page 4 PE conductor. Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s instructions.
  • Page 5 (if used) may be grounded at both ends, using 360 degree grounding at the drive end. (PE) PE (PE) If necessary, install an external filter (du/dt, common mode, or sine filter). Filters are Drive without disconnect option available from ABB. Grounding shelf...

  • Page 6: Connection Procedure

     Connection procedure Prepare the power cables (shielded cable). • Prepare the ends of the input power cable and motor cable as illustrated in the figure below. • Install the cord grips and the grounding shelf. For easier installation, don't install (or remove) the top section of the shelf until after the power cables are installed.

  • Page 7: Connect The Control Cables

    R1…R2 without disconnect R1...R2 with disconnect INPUT BRAKE RES MOTOR INPUT BRAKE RES MOTOR L1 L2 L3 R- T1/U T2/V T3/W UDC+ L1 L2 L3 R- T1/U T2/V T3/W UDC+ R3 without disconnect R3 with disconnect MOTOR BRAKE INPUT MOTOR T1/U INPUT BRAKE...
  • Page 8  Default I/O connections (HVAC default configuration) Safe torque off (STO). Both circuits must be closed for the drive to start. The drawing shows the simplified connection of a safety circuit through safety contacts. If STO is not used, leave the factory-installed jumpers in place.
  • Page 9  Control cable installation examples This section shows examples for routing the control cables. Utilize the retaining clips along the edge of the controller. BRAKE RES BRAKE RES MOTOR MOTOR INPUT INPUT BRAKE RES BRAKE RES MOTOR MOTOR L1 L2 L3 L1 L2 L3 R- T1/U T2/V T3/W R- T1/U T2/V T3/W...
  • Page 10 Overview and connection diagrams for connecting the drive to the fieldbus are shown below. Fieldbus controller Termination ON Fieldbus 1) The devices at both ends on the fieldbus must have termination set to ON. 2) One device, preferably at the end on the fieldbus, must have bias set to ON.
  • Page 11 Select Commission the drive and press (Next). Select the localization you want to use and press (Next). To complete the first start assistant, select the values and settings when prompted by the assistant. Continue until the panel shows that the first start is complete. When the panel shows that the first start is complete, the drive is ready for use.

  • Page 12: Motor Overload Protection

    After making the additional adjustments and checking the I/O connections, use the Diagnostics menu to make sure that the setup is functioning correctly. In the Main menu, select Diagnostics and press (Select) (or  Motor overload protection The motor thermal overload protection is set to motor current and motor class curves as default. Motor thermal overload protection can also be measured using motor temperature devices or can be estimated using a motor model defined by parameters.
  • Page 13 2) The recommended branch protection fuses that must be used to maintain the IEC/EN/UL 61800-5-1 listing. 3) For IEC installations, ABB recommends aR fuses. See hardware manual for guidelines in selecting between aR and gG fuses, and for additional fuse alternatives.
  • Page 14  Input power cables with disconnect switch option (F253) Frame 2T1, 4T2, 6T3 PE (same ground lug for all three frames) size Min. wire size Max. wire size Tightening torque Max. wire size Tightening (solid/stranded) (solid/stranded) (solid/stranded) torque N·m lbf·ft N·m lbf·ft 2.5/2.5...

  • Page 15: Ambient Conditions

    TT, and IT (ungrounded or high-resistance symmetrically grounded). For the installation requirements for corner-grounded systems at this altitude, contact your local ABB representative. Surrounding air temperature Operation: -15 … +50 °C (5 … 122 °F). No frost permitted. At temperatures over 40 °C (104 °F), the rated output current must be derated by 1% for each added 1 °C (1.8 °F).

  • Page 16: Related Documents

    WEEE TÜV Nord UKCA Related documents Document Code (English) ACH580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual 3AXD50000044839 ACH580 HVAC control program firmware manual 3AXD50000027537 ACS-AP-I, -S, -W and ACH-AP-H, -W Assistant control panels user's manual 3AUA0000085685...

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