Beko OWAMAT 10 Installation And Operation Manual
Oil water separator
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- Page 1 Original installation and operation manual ÖWAMAT ® > 10 > 11 02-748...
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Page 2: Table Of Contents
ÖWAMAT ® Installation and operation manual Table of contents 1. Notes about the documentation .....................4 1.1 Contact ............................4 1.2 Information regarding installation and operation manual .............4 1.3 Other applicable documents ....................5 2. Safety ..............................6 2.1 Use .............................6 2.1.1 Intended use ............................6 2.1.2 Reasonably foreseeable inappropriate use ................. - Page 3 Installation and operation manual ÖWAMAT ® 6. Assembly ............................29 6.1 Warning notices ........................29 6.2 Installation Work ........................30 6.2.1 ÖWAMAT 10 ..........................31 ® 6.2.2 ÖWAMAT 11 ..........................33 ® 6.2.3 Connecting the ÖWAMAT ......................36 ® 7. Commissioning ..........................37 7.1 Warning notices ........................
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Page 4: Notes About The Documentation
This documentation contains all the necessary steps for use of the product and the accessories. 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | 41468 Neuss Im Taubental 7 | 41468 Neuss... -
Page 5: Other Applicable Documents
Installation and operation manual ÖWAMAT ® 1.3 Other applicable documents This manual contains all the necessary steps for installation and operation of ÖWAMAT unit. ® More detailed information about the installation and operation of the accessories is contained in the following installation and operation manuals: •... -
Page 6: Safety
ÖWAMAT ® Installation and operation manual 2. Safety 2.1 Use 2.1.1 Intended use The ÖWAMAT , also referred to as the “product” below, is used to treat compressor condensate from oil- ® lubricated and oil-free compressors. Physical processes are used to separate impurities, as well as oils that can be directly separated, from the corresponding water. -
Page 7: Reasonably Foreseeable Inappropriate Use
Installation and operation manual ÖWAMAT ® 2.1.2 Reasonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are used in any other way than that described in the section “Intended use”. Reasonably foreseeable inappropriate use includes the use of the product or the accessories in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour. -
Page 8: Target Group And Personnel
ÖWAMAT ® Installation and operation manual 2.3 Target group and personnel This manual addresses the personnel listed below who are involved with work on the product or the accessories. INFORMATION Personnel requirements! • Minors are strictly prohibited from working with and on the product and its accessories. -
Page 9: Explanation Of The Safety Symbols Used
Installation and operation manual ÖWAMAT ® 2.4 Explanation of the safety symbols used The symbols used below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. Symbol Description / explanation General hazard symbol (danger, warning, caution) Pressurised system Read and follow the installation and operation manual... -
Page 10: Safety Instructions And Warning Notices
ÖWAMAT ® Installation and operation manual 2.5 Safety instructions and warning notices This section provides an overview of all the important safety aspects for personal protection as well as for the safe and problem-free operation of the product and accessories. The following sections list the dangers posed by this product and the accessories even with intended use. -
Page 11: Sudden Escape Of Pressurised Fluids
Installation and operation manual ÖWAMAT ® 2.5.3 Sudden escape of pressurised fluids The following situations may result in serious injury or death: • Contact with fast or suddenly escaping fluids • Bursting system parts • Whipping of pressurised hoses and pipes For the safe handling of pressurised systems, observe the following: •... -
Page 12: Installation
ÖWAMAT ® Installation and operation manual 2.5.5 Installation Inappropriate physical or electrical installation of the product and accessories may result in personal injury and damage to property as well as impair operation. For safe assembly and electrical installation, observe the following: •... -
Page 13: Handling Hazardous Substances
Installation and operation manual ÖWAMAT ® 2.5.7 Handling hazardous substances Contact with condensate containing substances which endanger health and the environment can pose a health hazard, causing irritation and/or damage to the eyes, skin and mucous membranes. In addition, polluted condensate must be prevented from entering the sewerage system, waters or the ground. For the safe handling of polluted condensate, observe the following: •... -
Page 14: Warning Notices
ÖWAMAT ® Installation and operation manual 2.6 Warning notices Warning notices warn against dangers when handling the product and accessories. In order to prevent accidents, personal injury and damage to property as well as impairments during operation, it is essential to adhere to the warning notices. Structural set up: SIGNAL WORD Type and source of danger! - Page 15 Installation and operation manual ÖWAMAT ® 15 | 60...
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Page 16: Product Information
ÖWAMAT ® Installation and operation manual 3. Product information 3.1 Product overview 3.1.1 ÖWAMAT ® 16 | 60... - Page 17 Installation and operation manual ÖWAMAT ® Description / explanation Cover Filter mat Pressure relief chamber with feed pipe Cord packing Cord packing OEKOSORB filter element ® Riser duct Service valve Reference turbidity tube [10] Container [11] Wall bracket [12] Hose connection, condensate inlet 17 | 60...
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Page 18: Öwamat
ÖWAMAT ® Installation and operation manual 3.1.2 ÖWAMAT ® 18 | 60... - Page 19 Installation and operation manual ÖWAMAT ® Description / explanation Cover Filter mat Pressure relief chamber with feed pipe Cord packing Cord packing OEKOSORB filter element ® Riser duct Service valve Reference turbidity tube [10] Container [11] Wall bracket [12] Hose connection, condensate inlet [13] Plug [14]...
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Page 20: Function Description
ÖWAMAT ® Installation and operation manual 3.2 Function description 3.2.1 ÖWAMAT 10 / 11 ® Description / explanation Description / explanation Condensate inlet OEKOSORB filter element ® Condensate outlet Pressure relief chamber Service valve Riser duct Level indicator (ÖWAMAT 11), not ®... -
Page 21: Scope Of Delivery
Installation and operation manual ÖWAMAT ® The condensate is fed from the condensate collection line via the condensate inlet [A] into the pressure relief chamber [7]. In the pressure relief chamber [7], the entrained compressed air is separated out. The condensate then flows via the feed pipe [3] into the OEKOSORB filter element [6]. -
Page 22: Technical Data
ÖWAMAT ® Installation and operation manual 4. Technical data 4.1 Operating parameters ÖWAMAT ® Parameter Relative ambient air humidity ≤10 … 80 %, without condensation 16 bar(g) Maximum operating pressure at condensate inlet 232 psi(g) +5 … +60 °C Minimum / maximum ambient temperature +41 … +140 °F +5 … +60 °C Minimum / maximum media temperature +41 … +140 °F 2.95 l/h 6 l/h... -
Page 23: Dimensions
Installation and operation manual ÖWAMAT ® 4.4 Dimensions 4.4.1 ÖWAMAT ® [mm] [in] [mm] [in] [X1] 3937 [Y2] 12992 [X2] 3937 [Y3] 4331 [X3] 8.74 [Y4] 17047 [X4] 11417 [Y5] 41.93 [X5] 7874 [Y6] 18268 20787 [Y1] 23 | 60... - Page 24 ÖWAMAT ® Installation and operation manual 4.4.2 ÖWAMAT ® [mm] [in] [mm] [in] [X1] 5512 [Y3] 4331 [X2] 5512 [Y4] 19803 [X3] 8071 [Y5] 21024 [X4] 15236 [Y6] 3543 [Y1] 23.78 [Y7] [Y2] 14488 24 | 60...
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Page 25: Connections
Installation and operation manual ÖWAMAT ® 4.5 Connections Connection Quantity Description / explanation G1/2" (dia. = Hose connection, connection for the condensate inlet 10 mm) G1/2" (dia. = Hose connection, connection for draining the purified 10 mm) condensate 12 mm (0.47 in) Service valve with elbow connector 25 | 60... -
Page 26: Installation Conditions
ÖWAMAT ® Installation and operation manual 4.6 Installation conditions Observe the following conditions when setting up and selecting the place of installation: • The place of installation must meet the following conditions: 0 Protected from mechanical loads 0 Protected from splash water 0 Protected from direct sunlight and areas exposed to heat sources 0 Protected from frost 0 Outside of hazardous locations... -
Page 27: Transport And Storage
Installation and operation manual ÖWAMAT ® 5. Transport and storage 5.1 Warning notices CAUTION Inappropriate transport or storage! Inappropriate transport or storage may result in personal injury or damage to the device. • Use personal protective equipment during all work with packaging material. •... -
Page 28: Transport
ÖWAMAT ® Installation and operation manual 5.2 Transport Personnel Skilled technical personnel - transport and storage (see section “2.3 Target group and personnel” on page 8) Transport work • Only transport the product in its original packaging. • Check the product for damage. Only use the product in an undamaged state. •... -
Page 29: Assembly
Installation and operation manual ÖWAMAT ® 6. Assembly 6.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunction and device failure as well as material damage can occur. -
Page 30: Installation Work
ÖWAMAT ® Installation and operation manual 6.2 Installation Work Personnel Skilled technical personnel - pressure equipment and systems (see section “2.3 Target group and personnel” on page 8) For installation work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Adjustable wrench •... -
Page 31: Öwamat ® 10
Installation and operation manual ÖWAMAT ® 6.2.1 ÖWAMAT ® Installation Work Illustration Description / explanation Floor mounting 1. Set up the ÖWAMAT offset from the tapping ® point. 2. Mark the position of the 4 mounting-feet slot holes [1] on the mounting surface. 3. - Page 32 ÖWAMAT ® Installation and operation manual Installation Work Illustration Description / explanation 5. Line the mounting surface [5] of the ÖWAMAT ® up with the wall bracket [4] and push the ÖWAMAT so that it slides into place. ® 6. Snap the retaining clip [6] into place. 7.
- Page 33 Installation and operation manual ÖWAMAT ® 6.2.2 ÖWAMAT ® Installation Work Illustration Description / explanation Floor mounting 1. Set up the ÖWAMAT offset from the tapping ® point. 2. Mark the position of the 4 mounting-feet slot holes [1] on the mounting surface. 3.
- Page 34 ÖWAMAT ® Installation and operation manual Installation Work Illustration Description / explanation Wall mounting 1. Transfer the position of the holes in the wall bracket [3] to the wall and put the wall bracket [3] aside. 2. Drill holes at the marked locations and mount the wall bracket [3] on the wall using the fixing ...
- Page 35 Installation and operation manual ÖWAMAT ® Installation Work Illustration Description / explanation 5. Position the ÖWAMAT on the wall bracket [3]. ® 6. Transfer the position of the holes in the side support brackets [4] to the wall and put the ÖWAMAT aside.
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Page 36: Connecting The Öwamat
ÖWAMAT ® Installation and operation manual 6.2.3 Connecting the ÖWAMAT ® Connection work Illustration Description / explanation NOTE Damage due to incorrect hose routing. Incorrect hose routing can result in property and environmental damage, as well as impaired operation. • Route all hoses in the shortest possible way. -
Page 37: Commissioning
Installation and operation manual ÖWAMAT ® 7. Commissioning 7.1 Warning notices DANGER Sudden escape of pressurised fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • Before pressurisation, check all system connections for leak tightness and tighten if necessary. - Page 38 ÖWAMAT ® Installation and operation manual Commissioning work Illustration Description / explanation Fill the ÖWAMAT with fresh water ® 1. Remove the cover [1]. 2. Take the filter mat [2] out of the pressure relief chamber. 3. Fill the pressure relief chamber with tap water. 0 Stop filling it as soon as water comes out ...
- Page 39 Installation and operation manual ÖWAMAT ® Commissioning work Illustration Description / explanation 4. Put the filter mat [2] back in the pressure relief chamber [7]. 5. Put the cover [1] back on. 6. Slowly open the condensate feed. 7. Check all connections for leaks. 39 | 60...
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Page 40: Operation
ÖWAMAT ® Installation and operation manual 8. Operation Personnel Operating personnel (see section “2.3 Target group and personnel” on page 8) Preparatory tasks The ÖWAMAT has been set up and connected to the condensate collection line and the drain. ® Commissioning of the ÖWAMAT is complete. -
Page 41: Maintenance
Installation and operation manual ÖWAMAT ® 9. Maintenance 9.1 Warning notices DANGER Sudden escape of pressurised fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • Before starting work, depressurise the pressurised system and secure it against unintentional pressurisation. -
Page 42: Maintenance Work
ÖWAMAT ® Installation and operation manual 9.3 Maintenance work Personnel Skilled technical personnel - customer service (see section “2.3 Target group and personnel” on page 8) For maintenance work to be carried out, the following prerequisites must be fulfilled and the respective preparatory tasks must have been completed. 9.3.1 Turbidity test of the purified condensate Prerequisites Tools Material... -
Page 43: Filter Replacement And Cleaning
Installation and operation manual ÖWAMAT ® 9.3.2 Filter replacement and cleaning Prerequisites Tools Material Protective equipment • No tool necessary • OEKOSORB filter element kit Always to be worn: ® Preparatory tasks Have the new OEKOSORB filter element kit [6] available. ® Illustration Description 1. If the product has a built-in heating system, disconnect the heating system from the power supply. - Page 44 ÖWAMAT ® Installation and operation manual Illustration Description 7. Slowly pull the used OEKOSORB filter ® element [6] out of the container [10] and allow it to drain. 8. Place the drained OEKOSORB filter element [6] ® and the used filter mat [2] in the PE bag and dispose of them properly (see section “13.
- Page 45 Installation and operation manual ÖWAMAT ® Illustration Description 13. Fill the pressure relief chamber with tap water. 0 Stop filling it as soon as water comes out from the condensate outlet. 14. Insert the new filter mat [2] into the pressure relief chamber. 15. Put the cover [1] back on. 16. Slowly open the condensate feed. 17.
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Page 46: Visual Inspection
ÖWAMAT ® Installation and operation manual 9.3.3 Visual inspection During the visual inspection, check all components for mechanical damage and leaks. Replace damaged components immediately. 9.3.4 Leakage test A leakage test is only possible if the ÖWAMAT is completely filled with water. ® 1. Fill the pressure relief chamber with tap water. 0 Stop filling it as soon as water comes out from the condensate outlet. -
Page 47: Consumables, Accessories And Spare Parts
• Material number and designation of the accessory • Required quantity of accessories to be delivered The contact information for the relevant BEKO TECHNOLOGIES Service team is listed in section “1.1 Contact” on page 4. 10.2 Wear parts Material number Designation ÖWAMAT... -
Page 48: Spare Parts
ÖWAMAT ® Installation and operation manual 10.4 Spare parts Material number Designation ÖWAMAT ÖWAMAT ® ® Container 4012557 4012559 Pressure relief chamber with feed pipe 4012561 4012562 Filter mat and cover 4004290 2800909 Cover On request 2000228 Reference turbidity tube 20 mg/l 2000556 Reference turbidity tube 10 mg/l 4001475... -
Page 49: Taking The Product Out Of Operation
Installation and operation manual ÖWAMAT ® 11. Taking the product out of operation The ÖWAMAT must be taken out of operation during longer periods of standstill, for example in the case of: ® • Repairs to the product or accessories •... -
Page 50: Dismounting
ÖWAMAT ® Installation and operation manual 12. Dismounting 12.1 Warning notices DANGER Sudden escape of pressurised fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • Before starting work, depressurise the pressurised system and secure it against unintentional pressurisation. -
Page 51: Removing The Oekosorb ® Filter Element
Installation and operation manual ÖWAMAT ® 12.2.1 Removing the OEKOSORB filter element ® Disassembly work Illustration Description / explanation 1. Cut off the condensate feed to the ÖWAMAT ® and divert the incoming condensate into a separate container. 2. Take off the cover [1]. 3. Remove the filter mat [2]. 4. Remove the pressure relief chamber and feed pipe [3]. - Page 52 ÖWAMAT ® Installation and operation manual Disassembly work Illustration Description / explanation 5. Slowly pull the used OEKOSORB filter ® element [6] out of the container [10] and allow it to drain. 6. Place the drained OEKOSORB filter element [6] ® and the used filter mat [2] in the PE bag and dispose of them properly (see section “13.
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Page 53: Disconnecting The Öwamat
Installation and operation manual ÖWAMAT ® 12.2.2 Disconnecting the ÖWAMAT ® Installation Work Illustration Description / explanation 11. Loosen the hose clamps at the tapping point and on the pressure relief chamber condensate inlet. 12. Disconnect the hose from the pressure relief chamber and from the tapping point. -
Page 54: Uninstalling The Öwamat
ÖWAMAT ® Installation and operation manual 12.2.3 Uninstalling the ÖWAMAT ® Disassembly work Illustration Description / explanation Floor mounting 1. Unscrew and remove the screws from the mounting feet [1]. 2. Dispose of the uninstalled ÖWAMAT properly ® (see section “13. Disposal” on page 58). Wall mounting 1. - Page 55 Installation and operation manual ÖWAMAT ® Disassembly work Illustration Description / explanation 2. Pull the ÖWAMAT out of the wall bracket [2]. ® 3. Unscrew and remove the screws from the wall bracket [2]. 4. Remove the wall bracket [2] from the wall. 5.
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Page 56: Uninstalling The Öwamat ® 11
ÖWAMAT ® Installation and operation manual 12.2.4 Uninstalling the ÖWAMAT ® Disassembly work Illustration Description / explanation Floor mounting 1. Unscrew and remove the screws from the mounting feet [1]. 2. Dispose of the uninstalled ÖWAMAT properly ® (see section “13. Disposal” on page 58). Wall mounting 1. - Page 57 Installation and operation manual ÖWAMAT ® Disassembly work Illustration Description / explanation 5. Remove the screws from the wall bracket [2]. 6. Remove the wall bracket [2] from the wall. 7. Dispose of the uninstalled components properly (see section “13. Disposal”). 57 | 60...
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Page 58: Disposal
• Dispose of electrical and electronic components through a specialist waste disposal company or return to BEKO TECHNOLOGIES. • In case of doubt, consult a local disposal company before disposal. 13.2 Disposal of operating and auxiliary materials... - Page 59 Installation and operation manual ÖWAMAT ® 59 | 60...
- Page 60 Tel. +81 44 328 76 01 service.it@beko-technologies.com info@beko-technologies.jp BEKO TECHNOLOGIES S. de R.L. de C. BEKO TECHNOLOGIES, CORP. BEKO Technologies, S de R.L. de C.V. 900 Great Southwest Pkwy SW Blvd. Vito Alessio Robles 4602 Bodega 10 Atlanta, GA 30336...