Related Manuals for Toro 74635
Summary of Contents for Toro 74635
- Page 1 Form No. 3383-460 Rev A TimeCutter ® SS 5035 Riding Mower Model No. 74635—Serial No. 314000001 and Up *3383-460* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. This product contains a chemical or chemicals You may contact Toro directly at www.Toro.com for product known to the State of California to cause cancer, and accessory information, help finding a dealer, or to register birth defects, or reproductive harm. -
Page 3: Table Of Contents
Contents Schematics ..............45 Introduction ..............2 Safety ................4 Safe Operating Practices........... 4 Toro Riding Mower Safety ........6 Slope Indicator ............7 Safety and Instructional Decals ......... 8 Product Overview ............12 Controls ...............12 Operation ..............14 Think Safety First ...........14 Before Starting............15... -
Page 4: Safety
In these instances, others from serious injury. Toro has refined the statement to convey the meaning of the standard while better matching the product this Operator's •... - Page 5 Service • Always avoid sudden starting or stopping on a slope. If tires lose traction, stop the machine, disengage the blades Safe Handling of Gasoline: and proceed slowly off the slope. To avoid personal injury or property damage, use extra care •...
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Page 6: Toro Riding Mower Safety
• Maintain or replace safety and instruction decals as necessary. • Use only genuine Toro replacement parts to ensure that original standards are maintained. Toro Riding Mower Safety The following list contains safety information specific to Toro products or other safety information that you must know that may not be included in the ANSI standards. -
Page 7: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed;... - Page 9 114-1606 1. Entanglement hazard, belt—keep all guards in place. 117-2718 119-8870 50 Inch Model 119-8814 1. Height-of-cut 1. Parking position 4. Neutral 2. Fast 5. Reverse 3. Slow Battery Symbols Some or all of these symbols are on your battery 1.
- Page 10 Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. 121-2989 1. Bypass lever position for 2. Bypass lever position for pushing the machine operating the machine 120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine.
- Page 11 130-0780 1. Low speed—trimming and 2. High speed—mowing and towing transport 121-0772 1. Fast 4. Choke 2. Continuous variable setting 5. Power take-off (PTO), Blade control switch 3. Slow...
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Page 12: Product Overview
Product Overview G014910 Figure 4 1. Foot assist lever (certain 5. Smart Speed™ lever 9. Footrest 13. Deflector models only) 2. Height of cut lever 6. Mower deck 10. Gas tank cap 14. Rear drive wheel 3. Motion control levers 7. -
Page 13: Throttle Control
Fuel Window Turning the key to the Off position will stop the engine; however, always remove the key when leaving the machine The fuel window located on the left hand side of the machine to prevent someone from accidentally starting the engine can be used to verify the presence of gasoline in the tank (Figure 5). -
Page 14: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. -
Page 15: Before Starting
The safety interlock system also is designed to stop the engine DANGER whenever the control levers are out of the park position and In certain conditions during fueling, static you rise from the seat. electricity can be released causing a spark which can ignite the gasoline vapors. -
Page 16: Checking The Engine Oil Level
Checking the Engine Oil Level 1. Clean around the fuel tank cap and remove the cap. Note: You can use the fuel window to verify the Before you start the engine and use the machine, check the oil presence of gasoline before filling the tank (Figure 10). level in the engine crankcase;... -
Page 17: Starting The Engine
Starting the Engine 1. Sit down on the seat and move the motion controls outward to the park position. 2. Disengage the blades by moving the blade control switch to Off (Figure 12) Figure 13 1. Control panel 4. Continuous variable setting 2. -
Page 18: Operating The Blades
Figure 15 1. Control panel 2. Blade control switch—On position Figure 14 1. Control panel 5. Run 2. Ignition key—run position 6. Start Disengaging the Blades 3. Ignition key—start position 7. Choke control 4. Off Push down on the blade control switch to move it to the Off position and disengage the blades (Figure 16). -
Page 19: Stopping The Engine
1. While sitting on the seat, with the control levers in park position, and move the blade control switch to On. Try starting the engine; the engine should not crank. 2. While sitting on the seat, move the blade control switch to Off. -
Page 20: Stopping The Machine
WARNING Removing your hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders. Always stop the machine and move the motion control levers to the park position before adjusting the Smart Speed™... -
Page 21: Adjusting The Height Of Cut
Adjusting the Height of Cut Height-of-cut is controlled by the lever located to the right of the operating position (Figure 21). G010233 Figure 22 1. Anti-scalp roller 3. Flange Nut 2. Bolt 4. Hole spacing Positioning the Seat G014476 The seat can move forward and backward. Position the seat where you have the best control of the machine and are most Figure 21 comfortable. -
Page 22: Adjusting The Motion Control Levers
Adjusting the Motion Control 3. Locate the bypass levers on the frame on both sides of the engine. Levers 4. Move the bypass levers forward through the key hole and down to lock them in place as shown in Figure 25 . Adjusting the Height Ensure this is done for each lever. -
Page 23: Operating Tips
If a blade is damaged or worn, replace it Cut 1/3 of the Grass Blade immediately with a genuine Toro replacement blade. It is best to cut only about 1/3 of the grass blade. Cutting more than that is not recommended unless grass is sparse, or... -
Page 24: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Check the safety interlock system. •... -
Page 25: Premaintenance Procedures
Premaintenance Lubrication Procedures Greasing the Bearings Raising the Seat Service Interval: Every 25 hours—Grease all lubrication points. Make sure the motion control levers are locked in the park Grease Type: No. 2 General Purpose Lithium Base Grease position. Lift the seat forward. 1. -
Page 26: Engine Maintenance
Engine Maintenance Important: Never clean the paper element with pressurized air or liquids, such as solvent, gas, or kerosene. Replace the paper element if it is Servicing the Air Cleaner damaged or cannot be cleaned thoroughly. Note: Service the air cleaner more frequently (every few Servicing the Engine Oil hours) if operating conditions are extremely dusty or sandy. -
Page 27: Changing The Engine Oil
4. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position (Figure 30). G014971 Figure 31 G008792 Figure 30 Changing the Engine Oil Service Interval: After the first 8 hours—Change the engine oil. -
Page 28: Servicing The Spark Plug
4. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 32). G008796 Figure 32 G008748 Figure 33 Changing the Engine Oil Filter Note: Ensure the oil filter gasket touches the engine and then an extra 3/4 turn is completed. -
Page 29: Cleaning The Cooling System
Installing the Spark Plug Tighten the spark plug(s) to 22 N-m (16 ft-lb). Figure 34 Note: Due to the deep recess around the spark plug, blowing out the cavity with compressed air is usually 16 ft-lb the most effective method for cleaning. The spark plug 22 N-m is most accessible when the blower housing is removed for cleaning. -
Page 30: Fuel System Maintenance
Replacing the In-line Fuel Fuel System Filter Maintenance Service Interval: Every 100 hours—Replace the in-line fuel filter DANGER Never install a dirty filter if it is removed from the fuel line. In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion 1. -
Page 31: Electrical System Maintenance
Electrical System 5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery Maintenance post (Figure 39). Retain all fasteners. 6. Remove the battery hold-down (Figure 39) and lift the battery from the battery tray. WARNING CALIFORNIA Proposition 65 Warning... -
Page 32: Servicing The Fuses
Figure 40 1. Positive battery post 3. Red (+) charger lead G014921 2. Negative battery post 4. Black (-) charger lead Figure 41 1. Main-30 amp 2. Charge circuit-25 amp Note: Do not run the machine with the battery disconnected, electrical damage may occur. 4. -
Page 33: Drive System Maintenance
Drive System 2. Rotate the shaft forward to release the brake. Maintenance Checking the Tire Pressure Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 42). -
Page 34: Mower Maintenance
If a blade is damaged or worn, replace 2. Curved area 4. Damage it immediately with a genuine Toro replacement blade. For convenient sharpening and replacement, you may want to keep extra blades on hand. Checking for Bent Blades... -
Page 35: Removing The Blades
The blades must be replaced if a solid object is hit, if the blade is out of balance, or the blade is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. -
Page 36: Leveling The Mower Deck
Leveling the Mower Deck Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced. Refer to the Checking for Bent Blades procedure before continuing. -
Page 37: Adjusting The Front-To-Rear Blade Slope
7. Move to the left side of the machine. Check if the side equivalent to 0.25 inch, while a single side is 0.125 inch carriage bolt is in the fixed or slotted position (Figure (Figure 55). Adjust the height of the mower deck to the 53). -
Page 38: Removing The Mower
Removing the Mower 1. Park the machine on a level surface and disengage the blade control switch. 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 39: Mower Belt Maintenance
(Figure 60). Check the belts for cracks, frayed edges, burn marks, or any 6. Using a spring removal tool, (Toro part no. 92-5771), other damage. Replace damaged belts. install the idler spring over the deck hook and placing tension on the idler pulley and mower belt (Figure 60). -
Page 40: Replacing The Grass Deflector
Replacing the Grass Deflector Important: The grass deflector must be spring loaded in the down position. Lift the deflector up Service Interval: Before each use or daily—Inspect the grass to test that it snaps to the full down position. deflector for damage WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator's or... -
Page 41: Cleaning
Cleaning 8. Run the mower again for one to three minutes to remove excess water. Washing the Underside of the WARNING Mower A broken or missing washout fitting could expose you and others to thrown objects or Service Interval: After each use—Clean the mower deck blade contact. -
Page 42: Storage
Storage 14. Check the condition of the drive and mower belts. 15. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. Cleaning and Storage 16. Paint all scratched or bare metal surfaces. Paint is 1. -
Page 43: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The fuel tank is showing signs of 1. The air cleaner paper element clogged. 1. Clean the paper element. collapsing or the machine is showing signs of frequently running out of fuel. The engine overheats. 1. - Page 44 Problem Possible Cause Corrective Action The machine does not drive. 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or 2. Contact an Authorized Service Dealer. broken. 3. The traction belts are off of the pulleys. 3.
- Page 45 Schematics G014644 Electrical Diagram (Rev. A)
- Page 46 Notes:...
- Page 47 Notes:...
- Page 48 Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.