ABB ACS5000 Manuals

Manuals and User Guides for ABB ACS5000. We have 4 ABB ACS5000 manuals available for free PDF download: User Manual

ABB ACS5000 User Manual (186 pages)

water-cooled (generation 2)

Brand: ABB | Category: Industrial Equipment | Size: 23.37 MB

ABB ACS5000 User Manual (180 pages)

Water-cooled system drives

Brand: ABB | Category: DC Drives | Size: 15.18 MB

Table of Contents
3
1 About this Manual

15
- Equipment Covered by this Manual
  15
- Structure of the User Documentation
  15
- Related Documents
  16
- Table 1-1 Maintenance
  16
- Table 1-2 Technical Data
  16
- Table 1-3 Schematics
  16
- Table 1-4 Specifications and Guidelines
  16
- Table 1-5 Manuals
  16
- Table 1-6 I/O Interface
  16
- Terms and Abbreviations
  17
- Table 1-8 Terms and Abbreviations
  17
- Table 1-7 Serial Communications Interfaces
  17
- Target Groups and Required Qualification
  19
  - Handling
    19
  - Mechanical Installation
    19
  - Electrical Installation
    19
  - Operation
    19
  - Maintenance
    20
- User's Responsibilities
  20
- Intended Use of Equipment
  20
- Quality Certificates and Applicable Standards
  21
- Table 1-9 Standards that Are Referred to in this Document
  21
- Items Covered by Delivery
  22
  - Identifying the Delivery
    22
- Tools
  22
- Figure 1-1 Typical Delivery
  22
2 Important Safety Information

23
3 Power Electronics and Cabinet Features

31
4 Transportation, Storage and Disposal

59
5 Mechanical Installation

67
6 Electrical Installation

85
7 Commissioning

113
- Required Qualification
  113
- Commissioning Procedure
  113
- Commissioning Checklist
  113
- Customer Assistance
  113
- Customer Acceptance
  113
- Commissioning Checklists
  114
  - Mechanical Installation Checklist
    114
  - Electrical Installation Checklist
    114
  - Door Interlocking Checklist
    115
  - Main Circuit Breaker (MCB)
    115
  - Input Transformer Checklist
    115
  - Motor Checklist
    116
  - Insulation Tests Checklist
    116
  - Power Checklist
    116
  - Miscellaneous Checklist
    116
8 Operation

117
- Operating Conditions
  117
- Safety
  117
- Overview
  117
- Local Operator Panel
  118
- Figure 8-1 Local Operator Panel
  118
- Lamp-Test Function
  119
- Status Messages
  119
  - Start Sequence of the Drive
    121
  - Stop Sequence of the Drive
    122
  - Emergency-Off Sequence
    122
- Starting the Drive
  123
  - Checks before Starting the Drive
    124
  - Starting the Drive from Remote
    124
  - Starting the Drive Locally
    124
- Stopping the Drive
  127
- Emergency-Off
  128
  - Initiating an Emergency off
    128
  - Starting the Drive System after an Emergency-Off
    129
- Arc Resistant Design
  130
- Energizing and Grounding the Drive
  132
- Opening the Doors
  132

ABB ACS5000 User Manual (186 pages)

Water-cooled

Brand: ABB | Category: DC Drives | Size: 4.57 MB

Cable Entry with Sealing Modules, Type
2
Table of Contents
3
About this Manual

19
- Equipment Covered by this Manual
  19
- Structure of the User Documentation
  19
- Related Documents
  20
- Terms and Abbreviations
  21
- Trademarks
  23
- Electrical Installation
  24
- Handling
  24
- Mechanical Installation
  24
- Operation
  24
- Target Groups and Required Qualification
  24
- Maintenance
  25
  - User's Responsibilities
    25
  - Intended Use of Equipment
    25
  - Cyber Security Disclaimer
    25
- Quality Certificates and Applicable Standards
  27
- Identifying the Delivery
  28
- Items Covered by Delivery
  28
- Tools
  28
Important Safety Information

29
- Safety Messages
  29
- Safety Standards
  29
- Product Safety Labels
  30
- General Safety Instructions
  31
- The 7 Steps that Save Lives
  32
- Possible Residual Risks
  34
- Important Note - Main Circuit Breaker
  35
- Maintenance Recommendation
  36
Power Electronics and Cabinet Features

37
- Safety and Protection Requirements
  36
- Main Features of the Drive
  37
- Frame Sizes
  40
- Phase Converter Unit (PCU)
  41
- Primary Phase Converter Unit (1700 MM and 2100 MM)
  41
- Secondary Phase Converter Unit (1700 MM and 2100 MM)
  46
  - Control Unit (COU)
    47
- Main Components
  48
- AMC Circuit Board
  49
  - Transformer and Motor Cable Terminals
    54
- Motor Cable Terminals
  54
  - Water Cooling Unit (WCU)
    56
  - EXU - Excitation Unit (Optional)
    57
  - Door Interlocking System
    59
  - Grounding Switches
    60
- Transformer Cable Terminals
  54
- Locking Bars
  61
- Grounding Set
  62
- Grounding Studs
  62
- Output Grounding Studs in COU
  63
- Input Grounding Studs in a PCU
  64
Transportation, Storage and Disposal

65
- Safety
  65
- Transport Conditions
  65
- Unpacking and Inspection
  65
- Identifying Drive Units
  66
- Packing List
  66
- Packing Label
  67
  - Lifting and Transportation
    67
- Using a Crane to Lift a Transport Unit or the Drive by the Base Frame
  68
- Storage
  70
- Storage Conditions
  70
  - Storage and Handling of Spare Parts
    71
- Warranty Information
  71
  - Disposal of Packaging Materials and Components
    72
Mechanical Installation

73
- Overview on Installation Work
  73
- Safety
  73
- Cabinet Roof
  74
- Cable Duct Material
  74
- Dimensions and Clearances
  74
- Fire Protection
  74
- General Notes on Installation
  74
- Installation Material
  74
- Rear and Top Access to the Cabinet
  74
- Tools
  74
  - Preparing the Installation Site
    75
  - Aligning Transport Units
    75
  - Joining Transport Units
    77
  - Applying Silicone
    78
  - Installing Roof Joints
    78
- Installing Roof-Mounted Cooling Units" on Page 79 (Option)
  79
- Lifting a Unit with a Crane
  79
- Installing IP42 Roof-Mounted Cooling Units
  80
- Installing IP54 Roof-Mounted Cooling Units
  82
- Installing Roof Attachments" on Page 84 (Option)
  84
- Joining Water Pipes
  86
- Removing a Pipe Joint
  86
- Joining Busbars
  87
- Connecting the Heating Cable" on Page 89 (Option)
  89
- Connecting Raw Water Pipes
  90
- Fixing the Drive to the Floor
  90
Electrical Installation

91
Commissioning

119
- Commissioning Checklist
  119
- Commissioning Procedure
  119
- Customer Acceptance
  119
- Customer Assistance
  119
- Required Qualification
  119
- Commissioning Checklists
  120
- Electrical Installation Checklist
  120
- Mechanical Installation Checklist
  120
- Door Interlocking Checklist
  121
- Input Transformer Checklist
  121
- Main Circuit Breaker (MCB)
  121
- Insulation Tests Checklist
  122
- Miscellaneous Checklist
  122
Operation

123
- Motor Checklist
  122
- Power Checklist
  122
- Local Operator Panel
  123
- Operating Conditions
  123
- Overview
  123
- Safety
  123
- Lamp-Test Function
  125
- Status Messages
  125
- Start Sequence of the Drive
  127
- Stop Sequence of the Drive
  128
- Emergency-Off Sequence
  129
  - Starting the Drive
    129
- Checks before Starting the Drive
  130
- Starting the Drive from Remote
  130
- Starting the Drive Locally
  130
  - Stopping the Drive
    133
  - Emergency-Off
    134
- Initiating an Emergency off
  134
- Starting the Drive System after an Emergency-Off
  134
- Arc Resistant Design
  136
- Internal Arc Classification (IAC)
  136
- Action after the Arc Guard System™ Has Been Triggered
  137
- Arc Detection with the Arc Guard System
  137
- Energizing and Grounding the Drive
  138
- Opening the Doors
  138
CDP Control Panel

139
- Display and Keypad
  139
- Overview
  139
- Functions
  140
  - Modes
    140
- Identification Mode
  140
- Actual Signals Mode
  142
- Overview
  142
- Selecting the Actual Signals Display
  143
- Displaying Three Actual Signals
  144
- Selecting Actual Signals
  144
- Toggling between Actual Signals Display and Fault Memory
  144
- Displaying a Fault and Resetting the Fault Memory
  146
- Displaying and Resetting an Active Fault
  148
- Parameters Mode
  149
- Overview
  150
- Changing a Parameter Setting
  151
- Enabling / Unlocking a Parameter Lock
  153
- User Lock
  153
- Adjusting the Display Contrast
  154
- Functions Mode
  154
- Disabling / Enabling Local Lock Function
  156
- Local and Remote Control Mode
  156
- Local Control
  156
- Enabling the Local Lock
  157
- Remote Control
  157
- Operational Commands
  158
- Setting the Direction of Rotation
  158
- Entering a Reference Value
  159
- Device Designation
  161
- General Information
  161
- Identifying Electrical Equipment
  161
- Logbook
  161
- Maintenance Schedule
  161

ABB ACS5000 User Manual (178 pages)

Medium voltage AC drive air-cooled, 2 - 7 MVA

Brand: ABB | Category: Air Conditioner | Size: 18.71 MB

Table of Contents
3
Contact Information
13
Copyright Notice
13
Document Identification
13
Equipment Covered by the Manual
13
General Information on Manual and Equipment
13
Structure of the User Documentation
14
Target Groups and Required Qualifications
15
Cyber Security Disclaimer
16
Intended Use of Equipment
16
Quality Certificates and Applicable Standards
16
Responsibilities of the User
16
Fig. 1 Delivered Items
17
Items Covered by Delivery
17
Identifying the Delivery
18
Identifying Transport Units
18
Meaning of Icons
20
Text Conventions
20
Writing Conventions
20
Important Note on Main Circuit Breaker
21
Minimum Requirements for MCB and MCB Control
22
Safety and Protection Requirements
22
Maintenance Recommendation
23
Chapter 1 - Safety

25
- Meaning of Safety Instructions
  25
- General Safety Information
  26
- Possible Residual Risks
  27
- Safety Labels and Signs
  28
- Safety Labels
  28
- Fig. 1-1 Safety Labels
  28
- Safety Signs
  29
Chapter 2 - Power Electronics and Cabinet Features

31
- Overview
  31
- Power Supply Configurations
  32
- Main Power Supply with Input Transformer Configurations
  32
- Fig. 2-1 Drive Overview
  32
- Auxiliary Power Supply Configurations
  33
- Drive Topology
  34
- Fig. 2-2 Overview
  34
- Front End
  35
- DC Link
  35
- Fig. 2-3 DC Link
  35
- Fig. 2-4 Grounding Switch
  36
- Fig. 2-5 Grounding the Drive
  37
- INU - Inverter Unit
  38
- Terminal Compartment
  39
- Cable Entry
  39
- Fig. 2-6 Terminal Compartment
  39
- Input Transformer
  40
- Installation Solutions
  40
- Control Equipment
  41
- Cabinet Design
  42
- Fig. 2-7 Control Compartment of the Transformer
  42
- Door Locking System
  43
- Fig. 2-8 Door Locks
  43
- Cooling System
  44
- Configurations
  44
- Function
  45
- Fig. 2-9 Air Flow through the Drive
  45
- Fig. 2-10 Location of Air Pressure Switch in the Drive
  46
- Fig. 2-11 Location of Air Pressure Switch in the Transformer
  46
Chapter 3 - Control System

47
- Overview
  47
- Fig. 3-1 Block Diagram of Control System
  47
- Main Components
  48
- Fig. 3-2 Control Compartment
  48
- Local Control Panel
  49
- AMC Circuit Board
  49
- Fig. 3-3 Location of AMC Circuit Board
  49
- Fig. 3-4 DTC Torque Control
  51
- I/O Modules
  52
- S800 I/O System
  52
- Fig. 3-5 S800 I/O Stations
  55
- Fieldbus Communication Interfaces (Option)
  57
- Pulse Encoder Interface NTAC (Option)
  60
Chapter 4 - Transportation, Storage and Disposal

61
- Safety
  61
- Transport Conditions
  61
- Unpacking and Inspection
  62
- Lifting and Transportation
  62
- General Notes on Transportation
  62
- Using a Crane
  63
- Storage
  64
- Storage Conditions
  64
- Storage and Handling of Spare Parts
  65
- Storage Place Conditions
  65
- Handling Precautions
  65
- Disposal of Packaging Materials and Components
  65
Chapter 5 - Mechanical Installation

67
- Safety
  67
- Overview on Installation Work
  67
- General Notes on Installation
  67
- Dimensions, Clearances
  67
- Cabinet Roof
  67
- Fire Protection
  67
- Cable Duct Material
  68
- Preparing the Floor
  68
- Fixing the Cabinet to the Floor
  68
- Installing the Cabinet
  69
- Installing the Fan Units
  70
Chapter 6 - Electrical Installation

71
Chapter 7 - Commissioning

93
- Required Qualification
  93
- Commissioning Procedure
  93
- Commissioning Check List
  93
- Customer Assistance
  93
- Customer Acceptance
  93
- Commissioning Check List
  95
- Mechanical Installation
  95
- Electrical Installation
  95
- Main Circuit Breaker (MCB)
  96
- Input Transformer (if Applicable)
  96
- Motor
  96
- Insulation Tests
  97
- Power Supply
  97
- Miscellaneous
  97
Chapter 8 - Operation

100
- Safety
  100
- Overview
  100
- Overview of Local Operator Panel
  100
- Lamp Test
  101
- Fig. 8-1 Local Operator Panel
  101
- Status Messages
  102
- Overview on Status Messages
  102
- Start Sequence of the Drive
  103
- Stop Sequence of the Drive
  104
- Emergency-Off Sequence of the Drive
  105
- Starting the Drive
  105
- Checks before Starting the Drive
  106
- Starting the Drive from Remote
  106
- Starting the Drive Locally
  107
- Stopping the Drive
  110
- Emergency-Off
  111
- Function
  111
- Initiating an Emergency-Off
  111
- Starting the Drive after an Emergency-Off
  112

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB ACS5000 Manuals

ABB ACS5000 User Manual (186 pages)

Table of Contents

ABB ACS5000 User Manual (180 pages)

Table of Contents

1 About this Manual

2 Important Safety Information

3 Power Electronics and Cabinet Features

4 Transportation, Storage and Disposal

5 Mechanical Installation

6 Electrical Installation

7 Commissioning

8 Operation

ABB ACS5000 User Manual (186 pages)

Table of Contents

About this Manual

Important Safety Information

Power Electronics and Cabinet Features

Transportation, Storage and Disposal

Mechanical Installation

Electrical Installation

Commissioning

Operation

CDP Control Panel

ABB ACS5000 User Manual (178 pages)

Table of Contents

Chapter 1 - Safety

Chapter 2 - Power Electronics and Cabinet Features

Chapter 3 - Control System

Chapter 4 - Transportation, Storage and Disposal

Chapter 5 - Mechanical Installation

Chapter 6 - Electrical Installation

Chapter 7 - Commissioning

Chapter 8 - Operation

Related Products

ABB Categories