ABB ACS580-07 Manuals

ABB ACS580-07 Manuals

Manuals and User Guides for ABB ACS580-07. We have 4 ABB ACS580-07 manuals available for free PDF download: Hardware Manual, User Manual

ABB ACS580-07 Hardware Manual

ABB ACS580-07 Hardware Manual (288 pages)

Brand: ABB | Category: DC Drives | Size: 35.41 MB

Table of Contents

Table of Contents
5
Table of Contents
7
1 Safety Instructions

15
2 Introduction to the Manual

27
3 Operation Principle and Hardware Description

31
4 Mechanical Installation

51
- Contents of this Chapter
  51
- Examining the Installation Site
  51
- Necessary Tools
  52
- Moving and Unpacking the Drive
  53
  - Unpacking the Transport Package
    55
  - Checking the Delivery
    55
  - Lifting the Cabinet
    56
  - Moving the Cabinet after Unpacking
    57
    
    Moving on Rollers
    57
    
    Final Placement
    58
- Attaching the Cabinet to the Floor and Wall or Roof
  58
  - General Rules
    58
  - Attaching Methods
    59
    
    Alternative 1 - Clamping
    59
    
    Alternative 2 - Using the Holes Inside the Cabinet
    60
- Miscellaneous
  60
  - Cable Duct in the Floor below the Cabinet
    60
  - Arc Welding
    60
5 Guidelines for Planning the Electrical Installation

63
6 Electrical Installation

87
7 Control Unit

115
8 Installation Checklist of the Drive

129
- Contents of this Chapter
  129
- Checklist
  129
9 Start-Up

131
- Contents of this Chapter
  131
- Start-Up Procedure
  131
10 Fault Tracing

133
- Contents of this Chapter
  133
- Warning and Fault Messages
  133
11 Maintenance

135
12 Technical Data

171
- Contents of this Chapter
  171
- Ratings
  171
  - NEC Ratings
    172
  - Definitions
    173
- Output Derating
  173
- Fuses (IEC)
  176
- Fuses (UL)
  177
- Fuses for Branch Circuit Protection
  178
- Dimensions and Weights
  179
- Free Space Requirements
  179
- Maximum Allowed Plinth Height for the Extraction/Installation Ramp
  180
- Typical Power Cable Sizes
  180
- Losses, Cooling Data and Noise
  181
- Terminal and Entry Data for the Power Cables
  182
  - IEC - Standard Configuration
    182
  - IEC - with Option +E205
    182
  - US - Standard Configuration
    182
  - US - with Option +E205
    183
- Connection Drawings
  184
- Terminal and Connection Data for Auxiliary Control Circuits
  210
- Electrical Power Network Specification
  211
- Motor Connection Data
  211
- Control Unit Connection Data
  211
- Efficiency
  211
- Protection Classes
  212
- Ambient Conditions
  213
- Auxiliary Circuit Power Consumption
  213
- Materials
  214
- Applicable Standards
  215
- Markings
  216
- CE Marking
  216
  - Compliance with the European Low Voltage Directive
    216
  - Compliance with the European EMC Directive
    216
  - Compliance with the European Machinery Directive
    216
    
    Declaration of Conformity
    217
  - Compliance with the en 61800-3:2004
    219
    
    Definitions
    219
    
    Category C2
    219
    
    Category C3
    219
    
    Category C4
    219
- UL Marking
  220
- Disclaimers
  222
  - Generic Disclaimer
    222
  - Cybersecurity Disclaimer
    222
13 Dimension Drawings

223
14 The Safe Torque off Function

243
- Contents of this Chapter
  243
- Description
  243
  - Compliance with the European Machinery Directive
    244
- Wiring
  245
  - Connection Principle
    245
    
    Connection with Internal Power Supply
    245
    
    Connection with External Power Supply
    246
  - Wiring Examples
    246
    
    Wiring with Internal Power Supply
    246
    
    Wiring with External Power Supply
    247
  - Activation Switch
    247
  - Cable Types and Lengths
    247
  - Grounding of Protective Shields
    248
- Operation Principle
  249
- Start-Up Including Acceptance Test
  250
  - Competence
    250
  - Acceptance Test Reports
    250
  - Acceptance Test Procedure
    250
- Use
  252
- Maintenance
  253
  - Competence
    253
- Fault Tracing
  254
- Safety Data
  255
  - Abbreviations
    255
  - Declaration of Conformity
    257
  - TÜV Certificate
    258
15 Optional I/O Extension Modules

259
- Contents of this Chapter
  259
- CBAI-01 Bipolar Analog IO Extension Module
  259
  - Hardware Description
    259
    
    Product Overview
    259
    
    Layout
    260
  - Mechanical Installation
    260
    
    Necessary Tools and Instructions
    260
    
    Unpacking and Checking the Delivery
    260
    
    Installing the Module
    260
  - Electrical Installation
    261
    
    Necessary Tools and Instructions
    261
    
    Terminal Designations
    261
    
    General Cabling Instructions
    261
    
    Wiring
    261
  - Start-Up
    263
    
    Setting the Parameters
    263
  - Diagnostics
    263
    
    Leds
    263
  - Technical Data
    264
    
    Dimension Drawing
    264
- CHDI-01 115/230 V Digital Input Extension Module
  266
  - Hardware Description
    266
    
    Product Overview
    266
    
    Layout
    266
  - Mechanical Installation
    266
    
    Necessary Tools and Instructions
    266
    
    Unpacking and Checking the Delivery
    266
    
    Installing the Module
    267
  - Electrical Installation
    267
    
    Necessary Tools and Instructions
    267
    
    Terminal Designations
    267
    
    General Cabling Instructions
    268
    
    Wiring
    268
  - Start-Up
    268
    
    Setting the Parameters
    268
  - Diagnostics
    270
    
    Faults and Warning Messages
    270
    
    Leds
    270
  - Technical Data
    270
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)
  272
  - Hardware Description
    272
    
    Product Overview
    272
    
    Layout
    272
  - Mechanical Installation
    273
    
    Necessary Tools and Instructions
    273
    
    Unpacking and Checking the Delivery
    273
    
    Installing the Module
    273
  - Electrical Installation
    273
    
    Terminal Designations
    273
    
    General Cabling Instructions
    274
    
    Wiring
    274
  - Start-Up
    275
    
    Setting the Parameters
    275
  - Diagnostics
    277
    
    Faults and Warning Messages
    277
    
    Leds
    277
  - Technical Data
    278
- CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)
  280
  - Hardware Description
    280
    
    Product Overview
    280
    
    Layout
    281
  - Mechanical Installation
    281
    
    Necessary Tools and Instructions
    281
    
    Unpacking and Checking the Delivery
    281
    
    Installing the Module
    282
  - Electrical Installation
    282
    
    Necessary Tools and Instructions
    282
    
    Terminal Designations
    282
    
    General Cabling Instructions
    282
    
    Wiring
    283
  - Start-Up
    284
    
    Setting the Parameters
    284
  - Diagnostics
    284
    
    Faults and Warning Messages
    284
    
    Leds
    284
  - Technical Data
    284
- CPTC-02 ATEX-Certified Thermistor Protection Module (External 24 V AC/DC and Isolated PTC Interface)
  286

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ABB ACS580-07 Hardware Manual

ABB ACS580-07 Hardware Manual (256 pages)

General purpose drives

Brand: ABB | Category: DC Drives | Size: 34.53 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

13
2 Introduction to the Manual

21
3 Operation Principle and Hardware Description

25
4 Mechanical Installation

45
- Contents of this Chapter
  45
- Examining the Installation Site
  45
- Necessary Tools
  46
- Moving and Unpacking the Drive
  46
  - Unpacking the Transport Package
    48
  - Checking the Delivery
    48
  - Lifting the Cabinet
    49
  - Moving the Cabinet after Unpacking
    50
    
    Moving on Rollers
    50
    
    Final Placement
    51
- Attaching the Cabinet to the Floor and Wall or Roof
  51
  - General Rules
    51
  - Attaching Methods
    52
    
    Alternative 1 - Clamping
    52
    
    Alternative 2 - Using the Holes Inside the Cabinet
    53
- Miscellaneous
  53
  - Cable Duct in the Floor below the Cabinet
    53
  - Arc Welding
    53
5 Guidelines for Planning the Electrical Installation

55
6 Electrical Installation

71
7 Control Unit

93
8 Installation Checklist

107
- Contents of this Chapter
  107
- Checklist
  107
9 Start-Up

109
- Contents of this Chapter
  109
- Start-Up Procedure
  109
10 Fault Tracing

111
- Contents of this Chapter
  111
- Warning and Fault Messages
  111
11 Maintenance

113
12 Technical Data

149
- Contents of this Chapter
  149
- Ratings
  149
  - NEC Ratings
    150
  - Definitions
    151
- Output Derating
  151
- Fuses (IEC)
  154
- Fuses (UL)
  154
- Fuses for Branch Circuit Protection
  156
- Dimensions and Weights
  157
- Free Space Requirements
  157
- Maximum Allowed Plinth Height for the Extraction/Installation Ramp
  158
- Typical Power Cable Sizes
  158
- Losses, Cooling Data and Noise
  159
- Terminal and Entry Data for the Power Cables
  160
  - IEC - Standard Configuration
    160
  - IEC - with Option +E205
    160
  - US - Standard Configuration
    160
  - US - with Option +E205
    161
- Connection Drawings
  162
- Terminal and Connection Data for Auxiliary Control Circuits
  188
- Electrical Power Network Specification
  189
- Motor Connection Data
  189
- Control Unit Connection Data
  189
- Efficiency
  189
- Protection Classes
  190
- Ambient Conditions
  191
- Auxiliary Circuit Power Consumption
  192
- Materials
  192
- Applicable Standards
  193
- CE Marking
  193
  - Compliance with the European Low Voltage Directive
    194
  - Compliance with the European EMC Directive
    194
  - Compliance with the European Machinery Directive
    194
    
    Declaration of Conformity
    195
  - Compliance with the en 61800-3:2004
    197
    
    Definitions
    197
    
    Category C2
    197
    
    Category C3
    197
    
    Category C4
    197
- UL Marking
  198
- RCM Marking
  199
- EAC (Eurasian Conformity) Marking
  199
- China Rohs Marking
  199
- Disclaimers
  200
  - Generic Disclaimer
    200
  - Cybersecurity Disclaimer
    200
13 Dimension Drawings

201
14 Safe Torque off Function

221
- Contents of this Chapter
  221
- Description
  221
  - Compliance with the European Machinery Directive
    222
- Wiring
  222
  - Activation Switch
    222
  - Cable Types and Lengths
    222
  - Grounding of Protective Shields
    223
  - Single Drive (Internal Power Supply)
    223
    
    Dual-Channel Connection
    223
    
    Single-Channel Connection
    224
  - Single Drive (External +24 V DC Power Supply)
    225
  - Wiring Examples
    225
  - Multiple Drives (Internal Power Supply)
    227
  - Multiple Drives (External Power Supply)
    228
- Operation Principle
  228
- Start-Up Including Acceptance Test
  229
  - Competence
    229
  - Acceptance Test Reports
    229
  - Acceptance Test Procedure
    229
- Use
  230
- Maintenance
  231
  - Competence
    232
- Fault Tracing
  232
- Safety Data (SIL, PL)
  232
  - Abbreviations
    233
15 Optional I/O Extension Modules

235
- Contents of this Chapter
  235
- CHDI-01 115/230 V Digital Input Extension Module
  235
  - Hardware Description
    235
    
    Product Overview
    235
    
    Layout
    236
  - Mechanical Installation
    236
    
    Necessary Tools and Instructions
    236
    
    Unpacking and Checking the Delivery
    236
    
    Installing the Module
    236
  - Electrical Installation
    237
    
    Necessary Tools and Instructions
    237
    
    Terminal Designations
    237
    
    General Cabling Instructions
    238
    
    Wiring
    238
  - Start-Up
    238
    
    Setting the Parameters
    238
  - Diagnostics
    239
    
    Faults and Warning Messages
    239
    
    Leds
    239
  - Technical Data
    239
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)
  241
  - Hardware Description
    241
    
    Product Overview
    241
    
    Layout
    241
  - Mechanical Installation
    242
    
    Necessary Tools and Instructions
    242
    
    Unpacking and Checking the Delivery
    242
    
    Installing the Module
    242
  - Electrical Installation
    242
    
    Terminal Designations
    242
    
    General Cabling Instructions
    243
    
    Wiring
    243
  - Start-Up
    244
    
    Setting the Parameters
    244
  - Diagnostics
    245
    
    Faults and Warning Messages
    245
    
    Leds
    245
  - Technical Data
    245
- CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)
  248
  - Hardware Description
    248
    
    Product Overview
    248
    
    Layout
    248
  - Mechanical Installation
    249
    
    Necessary Tools and Instructions
    249
    
    Unpacking and Checking the Delivery
    249
    
    Installing the Module
    249
  - Electrical Installation
    249
    
    Terminal Designations
    249
    
    General Cabling Instructions
    250
    
    Wiring
    250
  - Start-Up
    251
    
    Setting the Parameters
    251
  - Diagnostics
    251
    
    Faults and Warning Messages
    251
    
    Leds
    251
  - Technical Data
    252
- CPTC-02 ATEX-Certified Thermistor Protection Module
  253

ABB ACS580-07 User Manual

ABB ACS580-07 User Manual (40 pages)

Emergency stop, stop category 0

Brand: ABB | Category: Industrial Equipment | Size: 0.65 MB

Table of Contents

Table of Contents
5
Safety Instructions
7
Contents of this Chapter
7
Use of Warnings and Notes
7
Instructions for Functional Safety Circuits
8
Electrical Safety Precautions
9
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Target Audience
11
Exclusion of Liability
12
Quick Reference Guide for Taking a Safety Function into Use
12
Related Manuals
12
Terms and Abbreviations
13
Option Description
15
Contents of this Chapter
15
Overview
15
Operation Principle
16
Fault Reaction Function
17
Hardware Settings
17
Electrical Installation
19
Contents of this Chapter
19
Wiring
19
Parameter Settings
21
Contents of this Chapter
21
Drive Parameter Settings
21
Use of the Safety Function
23
Contents of this Chapter
23
Activating the Safety Function
23
Resetting the Safety Function
23
Start-Up and Validation Test
25
Contents of this Chapter
25
Validation of the Safety Functions
25
Competence
25
Validation Procedure
25
Validation Test Reports
26
Start-Up and Validation Test
26
Fault Tracing
29
Contents of this Chapter
29
Reporting Problems and Failures Related to Safety Functions
30
Maintenance
31
Contents of this Chapter
31
Safety Circuit Maintenance
31
Proof Test Interval
31
Functional Safety Components
32
Competence
32
Residual Risk
32
Intentional Misuse
32
Decommissioning
33
Technical Data
35
Contents of this Chapter
35
Safety Data
35
Safety Data Values
35
Safety Component Types
36
Safety Block Diagrams
36
Relevant Failure Modes
36
Fault Exclusions
36
Operation Delays
36
Ambient Conditions
36
Related Standards and Directives
36
Compliance with the European Machinery Directive
37
Compliance with the Supply of Machinery (Safety) Regulations (UK)
37

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ABB ACS580-07 User Manual

ABB ACS580-07 User Manual (36 pages)

Emergency stop, stop category 0 (option +Q951)

Brand: ABB | Category: Controller | Size: 0.61 MB

Table of Contents

List of Related Manuals
2
Table of Contents
5
1 Introduction to the Manual

7
- Contents of this Chapter
  7
- Applicability
  7
- Safety Instructions
  7
- Target Audience
  8
- Contents
  8
- Related Documents
  8
- Abbreviations
  8
- Exclusion of Liability
  9
- Quick Reference Guide for Implementing a Safety System
  10
2 Option Description and Instructions

11
- Contents this Chapter
  11
- Overview
  11
- Operation Principle
  12
- Fault Reaction Function
  16
- Parameter Settings
  16
- Hardware Settings
  17
- Wiring
  17
- Start-Up and Acceptance Test
  18
- Use of the Safety Function
  20
  - Activating
    20
  - Resetting
    20
- Emergency Stop Indications
  20
- Fault Tracing
  20
- Maintenance
  21
  - Proof Test Interval
    21
  - Competence
    21
  - Residual Risk
    21
  - Intentional Misuse
    22
  - Decommissioning
    22
- Safety Data
  23
- General Rules, Notes and Definitions
  31
- Related Standards and Directives
  33
  - Compliance with the European Machinery Directive
    33
Further Information

35

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