ABB ACS580-07 User Manual
Emergency stop, stop category 0
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- User manual (36 pages) ,
- Hardware manual (256 pages) ,
- Hardware manual (288 pages)
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Summary of Contents for ABB ACS580-07
- Page 1 — OPTIONS FOR ABB DRIVES Emergency stop, stop category 0 (option +Q963) for ACS580-07, ACH580-07 and ACQ580-07 drives User's manual...
- Page 3 Emergency stop, stop category 0 (option +Q963) for ACS580-07, ACH580-07 and ACQ580-07 drives User's manual Table of contents 1. Safety instructions 4. Electrical installation 7. Start-up and validation test 3AXD50000171835 Rev B Original instructions EFFECTIVE: 2024-04-26...
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Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Safety instructions Contents of this chapter ............... . Use of warnings and notes . - Page 6 6 Table of contents 8 Fault tracing Contents of this chapter ............... . Fault tracing .
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Page 7: Safety Instructions
Safety instructions 7 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, operate and do maintenance on the safety functions of a drive. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment. -
Page 8: Instructions For Functional Safety Circuits
8 Safety instructions Instructions for functional safety circuits This manual does not contain the complete safety instructions of the drive. It only includes the instructions related to the scope of this manual. Only a qualified electrical professional who has sufficient knowledge about functional, machine, and process safety is permitted to install, start up and maintain the safety circuit. -
Page 9: Electrical Safety Precautions
Safety instructions 9 Electrical safety precautions These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work. - Page 10 10 Safety instructions DC voltage charging due to leakage capacitances of the motor circuit. This voltage can remain charged for a long time after the drive power-off. The measurement discharges the voltage. • Make sure that the voltage between the drive DC terminals (UDC+ and UDC-) and the grounding (PE) terminal is zero.
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Page 11: Introduction To The Manual
This chapter also contains a quick reference guide for implementing a safety system. Applicability This manual is applicable to ACS580-07, ACH580-07 and ACQ580-07 drives which have the option: Emergency stop, stop category 0 with STO, with safety relays (option +Q963). -
Page 12: Exclusion Of Liability
12 Introduction to the manual Exclusion of liability ABB is not responsible for the implementation, verification and validation of the overall safety system. It is the responsibility of the system integrator (or other party) who is responsible for the overall system and system safety. -
Page 13: Terms And Abbreviations
Introduction to the manual 13 The codes below open an online listing of the manuals applicable to the product: ACS580-07 manuals ACH580-07 manuals ACQ580-07 manuals Terms and abbreviations Term Description Cat. Classification of the safety-related parts of a control system in respect of... -
Page 15: Option Description
Option description 15 Option description Contents of this chapter This chapter describes the +Q963 emergency stop option and its settings. Overview Option +Q963 corresponds to an uncontrolled stop in accordance with stop category 0 (IEC/EN 60204-1). When the user gives the emergency stop command, the drive activates the Safe torque off (STO) function. -
Page 16: Operation Principle
16 Option description Operation principle -T22 24 V -A41 XSTO -S62 -A61 SGND -A61 -S61 -X969 -P62 Drive control unit Emergency stop safety relay Emergency stop button Emergency stop reset button Emergency stop indicator light Main contactor (optional) X969 STO terminal block Drive module 24 V power supply Reset circuit... -
Page 17: Fault Reaction Function
Option description 17 Fault reaction function Definition: A safety function requires a “fault reaction function” that tries to initiate a safe state if it detects a failure in the safety system. The fault reaction function of the emergency stop safety relay trips the system, if it detects a failure in the safety circuit (for example, short circuit between signals, open circuit, or redundancy fault). -
Page 19: Electrical Installation
Electrical installation 19 Electrical installation Contents of this chapter This chapter describes the wiring of the safety option done at the factory and contains guidelines for making user connections. Wiring WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. - Page 20 You can also install additional reset buttons and indication lamps for the emergency stop circuit on site. ABB recommends gold-plated contacts in the reset button. Connect the buttons to the applicable terminal block inside the drive cabinet. Refer to the circuit diagrams delivered with the drive.
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Page 21: Parameter Settings
Name Description Default value 31.22 STO indication Warning/Warning Selects which indications are given when the Safe torque run/stop off (STO) function is activated. Warning/Warning is the recommended setting. 1) Value set by ABB at the factory for the default design. -
Page 23: Use Of The Safety Function
Use of the safety function 23 Use of the safety function Contents of this chapter This chapter describes the use of the safety function with factory default settings. Activating the safety function Activation procedure: Push the emergency stop button [S61]. The emergency stop is activated and the button locks in the “ON”... - Page 24 24 Use of the safety function Make sure that the drive receives the start signal. You can now restart the drive. For more information, refer to the hardware and firmware manuals.
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Page 25: Start-Up And Validation Test
Start-up and validation test 25 Start-up and validation test Contents of this chapter This chapter describes the start-up, validation test procedure, and validation of the safety function. Validation of the safety functions You must do a validation test to make sure that the safety function operates correctly and according to the safety requirements. -
Page 26: Validation Test Reports
26 Start-up and validation test The validation test must include at least the following steps: • you must have a validation test plan • you must test all commissioned functions for correct operation, from each operation location • you must document all validation tests •... - Page 27 Make sure that the parameter settings related to the safety functions are correct. Refer to chapter Parameter settings. Validation test ABB recommends that you monitor at least these signals with the Drive Composer PC tool: • 01.01 Motor speed used (rpm) • 01.02 Motor speed estimated (rpm) • 01.07 Motor current (A) •...
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Page 29: Fault Tracing
Fault tracing 29 Fault tracing Contents of this chapter This chapter provides general diagnostics and troubleshooting tips. Fault tracing The emergency stop safety relay [A61] type is Phoenix Contact PSR-MC34. This table gives the indications of the Phoenix Contact PSR-MC34 relay: PWR LED IN1/2 LED K1 LED... -
Page 30: Reporting Problems And Failures Related To Safety Functions
30 Fault tracing For more fault tracing possibilities, refer to the hardware and firmware manuals of the drive. Reporting problems and failures related to safety functions Contact ABB. -
Page 31: Maintenance
If you change the wiring or a component after the start-up, replace a power unit or its circuit boards, or restore parameters to their factory default values: • Use only ABB-approved spare parts. • Register the change to the change log for the safety circuit. -
Page 32: Functional Safety Components
The remaining mission time of the whole circuit is however determined by its oldest component. Contact your local ABB service representative for more information. Competence The person who does the maintenance and proof test activities of the safety function must be a competent person with expertise and knowledge of the safety function and functional safety, as required by IEC 61508-1 clause 6. -
Page 33: Decommissioning
Maintenance 33 Decommissioning When you decommission an emergency stop circuit or a drive, make sure that the functional safety of the machine is maintained by other means until the decommissioning is completed. -
Page 35: Technical Data
The safety data is valid for the default design of the safety circuit described in this manual. If the final design is different from the default and the customer has ordered safety data calculations (option +P947), ABB calculates new safety data and delivers it separately to the customer. -
Page 36: Safety Component Types
36 Technical data Safety component types ￭ Safety component types as defined in IEC 61508-2: • emergency stop button: type A • safety relay(s): type A • drive STO circuit: type A. Safety block diagrams ￭ The components that are included in the safety data calculations are shown in the safety block diagram(s). -
Page 37: Compliance With The European Machinery Directive
Technical data 37 Standard Name EN ISO 13849- Safety of machinery - Safety-related parts of control systems - Part 1: General 1:2015 principles for design EN ISO 13849- Safety of machinery - Safety-related parts of control systems - Part 2: Validation 2:2012 IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronics safety related... -
Page 39: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/contact-centers. - Page 40 3AXD50000171835B © Copyright 2024 ABB. All rights reserved. Specifications subject to change without notice.